1. RESUME
R.SENTHIL KUMAR
Mobile No, KSA+966548451343
Mobile No, Ind+919003130473
E-mail : senthilmanali@yahoo.in
Skype id : senthilpraveen125
Objective:
To obtain a career position such as mechanical technician with in company education.
Professional experience and abilities would be beneficial to the growth of company and
myself.
Academic Qualification:
DME & I.T.I. (Fitter), Kumaran I.T.I., Chennai.
WORK EXPERIENCE:
14 years of experience in Oil & Gas/Petrochemical/ Combined Cycle Power Plant in new
projects, up gradation projects and Maintenance
EXPERIENCE OF TNE COMPANY:
Almourajn Rabigh-2IPP Combined Cycle Power Plant(2060MW)SIEMENS SGT6-
5000F Gas Turbine & SST6-5000 Steam Turbine and Plant commissioning activities
and Start up Routine Plant Maintenance with M/S Nomac Company as a Mechanical
Technician March 2016 to till data.
Reliance Industries Ltd Chennai Terminal on Secondment With M/s TDS
Management Consultant Pvt Ltd. Worked as a Rotating Mechanical Technician
June2015 to Feb 2016
Petro China Halfaya Power Plant, SGT-300, SIEMENS GAS TURBINE POWER
PLANT (3 x 7.9 Mw) & Utilities Iraq. With M/S Hermic Company Senior
Mechanical Technician from Oct 2013 to March 2015
RasGas, LNG Gas Plant, Raslaffan, Qatar. With M/s QNFS as a Rotating Mechanical
Technician from OCT 2011 to 24 Sep 2013
RasGas LNG Gas Plant, RasLaffan, Qatar. With M/s Transfield Worley Trags JV as a
Mechanical Technician from Dec 2007 to OCT 2011
Gulf Petro Chemical Industrial Company Bahrain Annual Turnaround Job as a
Mechanical Technician from Oct 2007 to Nov 2007. in behalf of NAZICO AL
HASSIM CO
Manali Petro Chemical Ltd. With M/s Bhavani Engineering contractors Chennai India
as a Mechanical Technician from July 2002 to Oct 2007
2. Centex Petro chemicals Ltd. With M/s Sri Vijay engineering contractors Chennai India
as a Mechanical Technician from May 2001 to May 2002.
DAY TO DAY’S WORK PLANING ACTIVITIES:
Reporting to the Mechanical Supervisor
Lead a manpower comprises minimum 10 technician
Allocating jobs to the technicians
Conducting Safety tool box meeting with the technicians
Making work permit for the team
Supervising the work happening at site
Organizing the required materials to the team
Responsible for the safety of the technicians and quality of the job Work order close-
out
Provide feed-back to the schedulers
Maintain log book and records
Time sheet preparation for the team
All kind of rotating and static equipment overhauling, trouble shooting and
maintenance work attended with safety rules and regulations
All kind of pump overhauling and alignment work.
All kind of valve, tanks, vessels, column servicing and trouble shooting.
Planning predictive & preventive maintenance schedules for equipments, conducting
periodic checks to ensure performance of various equipments.
Assisting in the training and familiarization of new personnel.
TRAINING PROGRAMES:
Successful Completion of the Training on SGT6-5000F Gas Turbine & SST6-5000
Steam Turbine conducted by SIEMENS Vendor in KSA.
Successful Completion of the Training on WORKING SAFELY INDUCTION
conducted by RasGas Company in QATAR.
Completion of the Training requirement on Permit to Work & LOTO Application
conducted by RasGAS Training Center in QATAR.
Successful Completion of the Training at RasGas Shutdown Safety Induction for
Train1/Train2/Train3/Train4/Train5and Utilities. Conducted by RASGAS
Training Center in QATAR.
Successful Completion of the Training Completed fire watch/safety watch and
Confined Space Entry Course. Conducted by RASGAS Training Center in QATAR.
Successful Completion of the Training H2S/BA awareness & AGI (Acid gas
injection unit). Conducted by RASGAS Training Center in QATAR.
Technical Skills
Experience in commissioning, preventive, breakdown maintenance &overhauling Of
Rotary equipment’s such as Centrifugal Pumps, Reciprocating pumps, Steam turbine,
3. Gas Turbine, Centrifugal Compressors, Reciprocating compressors, fin fans, blowers,
Gearbox, and Mechanical seals.
In Static equipment’s Fixed head, Floating head, ‘U’tube heat exchangers, Boilers,
coolers and all types of valves and traps, distillation columns.
JOB RESPONSIBILITIES:
Commissioning of Ras Gas Train 7 & running plant maintenance activities.
LNG Loading Arm overhauling & hydraulic unit overhauling & commissioning of
berth 2 in Ras Gas.
LNG, SRU, AGI, BOG, AKG & Fuel gas system plant running plant maintenance
activities.
Carried out PM, running maintenance, break down & corrective maintenance.
Participate safety observation program on monthly basis.
Repair, overhaul & trouble shooting of all rotating & static equipment’s.
Prepare daily, weekly and monthly preventive maintenance reports.
Can do installation & alignment of all rotating equipments.
Work towards extra ordinary safety, Positive attitude and team sprit.
Effective communication with strong inter-personal skills.
Nature of work : Mechanical Maintenance (Carrying out preventive &
Break down maintenance of the following equipments)
Equipments Handling
1. CENTRIFUGAL PUMP (Single Stage & Multi Stage - Split casing,Vetrical)
Make: KSB (Germany), Ebara Pump, Union Pump, Flow Serve Pump, Torishima Pump,
Etc...
Pump bearing oil draining, flushing & refilling.
Base bolt checking and after run test pump, motor bearing temp. Checking.
Carried out major overhauling such as
Shaft, shaft sleeve, wearing, impeller, seal, Lip seal Bearing dismantling, inspection&
assembled as per drawing.
Shaft checking & mech seal assembling
Rotor removal, impeller & wear ring clearance checking
Thrust bearing fixing, rotor centering and seal fixing
Coupling alignment checking and correction with
4. Specific tolerance and other corrective maintenance
Alignment checking and correction.
2. RECIPROCATING PUMP: Make: Dosapro Milton Roy
Carried out preventive and corrective maintenance like
Crank case oil draining, flushing & refilling.
Plunger packing checking & replacing.
Suction & discharge valve cleaning and fixing.
Alignment checking and correction.
3. ALIGNMENT
Dial indicator method & Laser Alignment method
4. MECHANICAL SEALS
Make: john crane, Flow Serve,
Removing and trouble shooting of mech’seals.
Installation of various types of seals like single coil spring pusher type, Multicoil
spring pusher type and tandem seal.
5. RECIPROCATING COMPRESSOR
Make: Kgkhosala Krepelle & CP-Tools-Double Stage
Carried out complete overhauling jobs such as
Oil draining, flushing and refilling.
Bearing clearance checking and making as per manual.
Installing the piston, cylinder liner, piston rings, rider rings,
Rod packing (gas packing).
Checking the crankshaft web deflection and bumping clearance
(Gap adjustment in both crank and dead end).
Repair and reinstall suction, discharge valves.
6. CENTRIFUGAL COMPRESSOR Make: Elliott, Kobelco
Carried out complete overhauling jobs such as
Thrust bearing removal & re install.
Axial floats checking, correction and centering the rotor.
Coupling alignment checking and correction.
7. FIN FANS & COOLING TOWERS
5. Performed preventive & corrective maintenance like
Belt tightness checking and replacing.
Blade angle &bearing condition checking.
Adapter sleeve tightness checking and re install.
Alignment checking (coupling, belt) and correction.
8. STEAM TURBINE & GAS TURBINE
Make :( GE MS6001Frame6, SiemensSGT-300, Siemens SGT6-5000F Gas Turbine &
Siemens SST6-5000) Murray and Shin Nippon Machinery.co.ltd.
Carried out complete overhauling jobs such
Gas Turbine Inspection as per running hours of Combustion Chambers, HGPI & MI
Gas path.1st,2nd,3rd, Stage nozzle & Bucket and IGV Blade replacement
Fuel nozzle, Flow Sleeve, Retainer Ring, X-Fire Tube, Liners, Transition piece
replacement
Rotor removal, journal & thrust bearing, segmental carbon
Seal removal, re install, bearing clearance checking.
Gear backlash checking and centering the rotor.
Overspend trip checking and correction.
Routine maintenance, preventive maintenance, Lube oil filters, Fuel oil filters,
Hydraulic oil filters, Fuel gas filters and Air intake filters Defog Filter Replacement.
Flame arrester with breather inspection and maintenance jobs.(Gas turbine all
Auxiliary system)
OTHER STATIC EQUIPMENTS:
Heat Exchangers
Involved maintenance activities of fixed, floating head type and
‘U’ tube bundle, kettle type’s heat exchangers.
Hydro testing of shell test tube test and dome test.
Tube plugging and Replacement. Hydro jetting
Boiler and Heat transfer units
Experience in Babcock & Wilcox water tube Boiler
Involved cleaning, hydro testing, and burner repair and gun replacement.
Overhauling of soot blowers, ID and FD fan. Safety valves.
Boiler accessories maintenance
Valves:
Servicing, Hydro testing and parts changing of various types of
6. Valves such as Gate valve, Globe valve, Ball valve, Plug valve, Needle valve,
Butterfly valve, Safety relief valve, pressure relief valves & Steam traps
Personal Details:
Name R. SENTHIL KUMAR
Date of Birth 11/10/1982
Permanent Address No: 2A, SATHASIVAM STREET,
KUMARAN STREET,K K THALAI
CHENNAI- 600051 TamilNadu
Phone No. +91 9840057125 & +91 9003130473
Nationality INDIAN
Marital Status MARRIED
Languages Known ENGLISH, TAMIL, HINDI & TELUGU
Passport no N 6147310
Passport Issue CHENNAI
Date of expiry 20/01/2025
Declaration:
The details above furnished are true to the best of my knowledge
Place:
Date: (R. SENTHIL KUMAR)