RESUME
R.SENTHIL KUMAR
Mobile No, KSA+966548451343
Mobile No, Ind+919003130473
E-mail : senthilmanali@yahoo.in
Skype id : senthilpraveen125
Objective:
To obtain a career position such as mechanical technician with in company education.
Professional experience and abilities would be beneficial to the growth of company and
myself.
Academic Qualification:
DME & I.T.I. (Fitter), Kumaran I.T.I., Chennai.
WORK EXPERIENCE:
14 years of experience in Oil & Gas/Petrochemical/ Combined Cycle Power Plant in new
projects, up gradation projects and Maintenance
EXPERIENCE OF TNE COMPANY:
 Almourajn Rabigh-2IPP Combined Cycle Power Plant(2060MW)SIEMENS SGT6-
5000F Gas Turbine & SST6-5000 Steam Turbine and Plant commissioning activities
and Start up Routine Plant Maintenance with M/S Nomac Company as a Mechanical
Technician March 2016 to till data.
 Reliance Industries Ltd Chennai Terminal on Secondment With M/s TDS
Management Consultant Pvt Ltd. Worked as a Rotating Mechanical Technician
June2015 to Feb 2016
 Petro China Halfaya Power Plant, SGT-300, SIEMENS GAS TURBINE POWER
PLANT (3 x 7.9 Mw) & Utilities Iraq. With M/S Hermic Company Senior
Mechanical Technician from Oct 2013 to March 2015
 RasGas, LNG Gas Plant, Raslaffan, Qatar. With M/s QNFS as a Rotating Mechanical
Technician from OCT 2011 to 24 Sep 2013
 RasGas LNG Gas Plant, RasLaffan, Qatar. With M/s Transfield Worley Trags JV as a
Mechanical Technician from Dec 2007 to OCT 2011
 Gulf Petro Chemical Industrial Company Bahrain Annual Turnaround Job as a
Mechanical Technician from Oct 2007 to Nov 2007. in behalf of NAZICO AL
HASSIM CO
 Manali Petro Chemical Ltd. With M/s Bhavani Engineering contractors Chennai India
as a Mechanical Technician from July 2002 to Oct 2007
 Centex Petro chemicals Ltd. With M/s Sri Vijay engineering contractors Chennai India
as a Mechanical Technician from May 2001 to May 2002.
DAY TO DAY’S WORK PLANING ACTIVITIES:
 Reporting to the Mechanical Supervisor
 Lead a manpower comprises minimum 10 technician
 Allocating jobs to the technicians
 Conducting Safety tool box meeting with the technicians
 Making work permit for the team
 Supervising the work happening at site
 Organizing the required materials to the team
 Responsible for the safety of the technicians and quality of the job Work order close-
out
 Provide feed-back to the schedulers
 Maintain log book and records
 Time sheet preparation for the team
 All kind of rotating and static equipment overhauling, trouble shooting and
maintenance work attended with safety rules and regulations
 All kind of pump overhauling and alignment work.
 All kind of valve, tanks, vessels, column servicing and trouble shooting.
 Planning predictive & preventive maintenance schedules for equipments, conducting
periodic checks to ensure performance of various equipments.
 Assisting in the training and familiarization of new personnel.
TRAINING PROGRAMES:
 Successful Completion of the Training on SGT6-5000F Gas Turbine & SST6-5000
Steam Turbine conducted by SIEMENS Vendor in KSA.
 Successful Completion of the Training on WORKING SAFELY INDUCTION
conducted by RasGas Company in QATAR.
 Completion of the Training requirement on Permit to Work & LOTO Application
conducted by RasGAS Training Center in QATAR.
 Successful Completion of the Training at RasGas Shutdown Safety Induction for
Train1/Train2/Train3/Train4/Train5and Utilities. Conducted by RASGAS
Training Center in QATAR.
 Successful Completion of the Training Completed fire watch/safety watch and
Confined Space Entry Course. Conducted by RASGAS Training Center in QATAR.
 Successful Completion of the Training H2S/BA awareness & AGI (Acid gas
injection unit). Conducted by RASGAS Training Center in QATAR.
Technical Skills
 Experience in commissioning, preventive, breakdown maintenance &overhauling Of
Rotary equipment’s such as Centrifugal Pumps, Reciprocating pumps, Steam turbine,
Gas Turbine, Centrifugal Compressors, Reciprocating compressors, fin fans, blowers,
Gearbox, and Mechanical seals.
 In Static equipment’s Fixed head, Floating head, ‘U’tube heat exchangers, Boilers,
coolers and all types of valves and traps, distillation columns.
JOB RESPONSIBILITIES:
 Commissioning of Ras Gas Train 7 & running plant maintenance activities.
 LNG Loading Arm overhauling & hydraulic unit overhauling & commissioning of
berth 2 in Ras Gas.
 LNG, SRU, AGI, BOG, AKG & Fuel gas system plant running plant maintenance
activities.
 Carried out PM, running maintenance, break down & corrective maintenance.
 Participate safety observation program on monthly basis.
 Repair, overhaul & trouble shooting of all rotating & static equipment’s.
 Prepare daily, weekly and monthly preventive maintenance reports.
 Can do installation & alignment of all rotating equipments.
 Work towards extra ordinary safety, Positive attitude and team sprit.
 Effective communication with strong inter-personal skills.
Nature of work : Mechanical Maintenance (Carrying out preventive &
Break down maintenance of the following equipments)
Equipments Handling
1. CENTRIFUGAL PUMP (Single Stage & Multi Stage - Split casing,Vetrical)
Make: KSB (Germany), Ebara Pump, Union Pump, Flow Serve Pump, Torishima Pump,
Etc...
 Pump bearing oil draining, flushing & refilling.
 Base bolt checking and after run test pump, motor bearing temp. Checking.
 Carried out major overhauling such as
 Shaft, shaft sleeve, wearing, impeller, seal, Lip seal Bearing dismantling, inspection&
assembled as per drawing.
 Shaft checking & mech seal assembling
 Rotor removal, impeller & wear ring clearance checking
 Thrust bearing fixing, rotor centering and seal fixing
 Coupling alignment checking and correction with
 Specific tolerance and other corrective maintenance
 Alignment checking and correction.
2. RECIPROCATING PUMP: Make: Dosapro Milton Roy
Carried out preventive and corrective maintenance like
 Crank case oil draining, flushing & refilling.
 Plunger packing checking & replacing.
 Suction & discharge valve cleaning and fixing.
 Alignment checking and correction.
3. ALIGNMENT
 Dial indicator method & Laser Alignment method
4. MECHANICAL SEALS
Make: john crane, Flow Serve,
 Removing and trouble shooting of mech’seals.
 Installation of various types of seals like single coil spring pusher type, Multicoil
spring pusher type and tandem seal.
5. RECIPROCATING COMPRESSOR
Make: Kgkhosala Krepelle & CP-Tools-Double Stage
Carried out complete overhauling jobs such as
 Oil draining, flushing and refilling.
 Bearing clearance checking and making as per manual.
 Installing the piston, cylinder liner, piston rings, rider rings,
 Rod packing (gas packing).
 Checking the crankshaft web deflection and bumping clearance
 (Gap adjustment in both crank and dead end).
 Repair and reinstall suction, discharge valves.
6. CENTRIFUGAL COMPRESSOR Make: Elliott, Kobelco
Carried out complete overhauling jobs such as
 Thrust bearing removal & re install.
 Axial floats checking, correction and centering the rotor.
 Coupling alignment checking and correction.
7. FIN FANS & COOLING TOWERS
Performed preventive & corrective maintenance like
 Belt tightness checking and replacing.
 Blade angle &bearing condition checking.
 Adapter sleeve tightness checking and re install.
 Alignment checking (coupling, belt) and correction.
8. STEAM TURBINE & GAS TURBINE
Make :( GE MS6001Frame6, SiemensSGT-300, Siemens SGT6-5000F Gas Turbine &
Siemens SST6-5000) Murray and Shin Nippon Machinery.co.ltd.
Carried out complete overhauling jobs such
 Gas Turbine Inspection as per running hours of Combustion Chambers, HGPI & MI
 Gas path.1st,2nd,3rd, Stage nozzle & Bucket and IGV Blade replacement
 Fuel nozzle, Flow Sleeve, Retainer Ring, X-Fire Tube, Liners, Transition piece
replacement
 Rotor removal, journal & thrust bearing, segmental carbon
 Seal removal, re install, bearing clearance checking.
 Gear backlash checking and centering the rotor.
 Overspend trip checking and correction.
 Routine maintenance, preventive maintenance, Lube oil filters, Fuel oil filters,
Hydraulic oil filters, Fuel gas filters and Air intake filters Defog Filter Replacement.
Flame arrester with breather inspection and maintenance jobs.(Gas turbine all
Auxiliary system)
OTHER STATIC EQUIPMENTS:
Heat Exchangers
 Involved maintenance activities of fixed, floating head type and
 ‘U’ tube bundle, kettle type’s heat exchangers.
 Hydro testing of shell test tube test and dome test.
 Tube plugging and Replacement. Hydro jetting
Boiler and Heat transfer units
 Experience in Babcock & Wilcox water tube Boiler
 Involved cleaning, hydro testing, and burner repair and gun replacement.
 Overhauling of soot blowers, ID and FD fan. Safety valves.
 Boiler accessories maintenance
Valves:
 Servicing, Hydro testing and parts changing of various types of
 Valves such as Gate valve, Globe valve, Ball valve, Plug valve, Needle valve,
 Butterfly valve, Safety relief valve, pressure relief valves & Steam traps
Personal Details:
Name R. SENTHIL KUMAR
Date of Birth 11/10/1982
Permanent Address No: 2A, SATHASIVAM STREET,
KUMARAN STREET,K K THALAI
CHENNAI- 600051 TamilNadu
Phone No. +91 9840057125 & +91 9003130473
Nationality INDIAN
Marital Status MARRIED
Languages Known ENGLISH, TAMIL, HINDI & TELUGU
Passport no N 6147310
Passport Issue CHENNAI
Date of expiry 20/01/2025
Declaration:
The details above furnished are true to the best of my knowledge
Place:
Date: (R. SENTHIL KUMAR)

SENTHIL.BIODATA.1 - Copy

  • 1.
    RESUME R.SENTHIL KUMAR Mobile No,KSA+966548451343 Mobile No, Ind+919003130473 E-mail : senthilmanali@yahoo.in Skype id : senthilpraveen125 Objective: To obtain a career position such as mechanical technician with in company education. Professional experience and abilities would be beneficial to the growth of company and myself. Academic Qualification: DME & I.T.I. (Fitter), Kumaran I.T.I., Chennai. WORK EXPERIENCE: 14 years of experience in Oil & Gas/Petrochemical/ Combined Cycle Power Plant in new projects, up gradation projects and Maintenance EXPERIENCE OF TNE COMPANY:  Almourajn Rabigh-2IPP Combined Cycle Power Plant(2060MW)SIEMENS SGT6- 5000F Gas Turbine & SST6-5000 Steam Turbine and Plant commissioning activities and Start up Routine Plant Maintenance with M/S Nomac Company as a Mechanical Technician March 2016 to till data.  Reliance Industries Ltd Chennai Terminal on Secondment With M/s TDS Management Consultant Pvt Ltd. Worked as a Rotating Mechanical Technician June2015 to Feb 2016  Petro China Halfaya Power Plant, SGT-300, SIEMENS GAS TURBINE POWER PLANT (3 x 7.9 Mw) & Utilities Iraq. With M/S Hermic Company Senior Mechanical Technician from Oct 2013 to March 2015  RasGas, LNG Gas Plant, Raslaffan, Qatar. With M/s QNFS as a Rotating Mechanical Technician from OCT 2011 to 24 Sep 2013  RasGas LNG Gas Plant, RasLaffan, Qatar. With M/s Transfield Worley Trags JV as a Mechanical Technician from Dec 2007 to OCT 2011  Gulf Petro Chemical Industrial Company Bahrain Annual Turnaround Job as a Mechanical Technician from Oct 2007 to Nov 2007. in behalf of NAZICO AL HASSIM CO  Manali Petro Chemical Ltd. With M/s Bhavani Engineering contractors Chennai India as a Mechanical Technician from July 2002 to Oct 2007
  • 2.
     Centex Petrochemicals Ltd. With M/s Sri Vijay engineering contractors Chennai India as a Mechanical Technician from May 2001 to May 2002. DAY TO DAY’S WORK PLANING ACTIVITIES:  Reporting to the Mechanical Supervisor  Lead a manpower comprises minimum 10 technician  Allocating jobs to the technicians  Conducting Safety tool box meeting with the technicians  Making work permit for the team  Supervising the work happening at site  Organizing the required materials to the team  Responsible for the safety of the technicians and quality of the job Work order close- out  Provide feed-back to the schedulers  Maintain log book and records  Time sheet preparation for the team  All kind of rotating and static equipment overhauling, trouble shooting and maintenance work attended with safety rules and regulations  All kind of pump overhauling and alignment work.  All kind of valve, tanks, vessels, column servicing and trouble shooting.  Planning predictive & preventive maintenance schedules for equipments, conducting periodic checks to ensure performance of various equipments.  Assisting in the training and familiarization of new personnel. TRAINING PROGRAMES:  Successful Completion of the Training on SGT6-5000F Gas Turbine & SST6-5000 Steam Turbine conducted by SIEMENS Vendor in KSA.  Successful Completion of the Training on WORKING SAFELY INDUCTION conducted by RasGas Company in QATAR.  Completion of the Training requirement on Permit to Work & LOTO Application conducted by RasGAS Training Center in QATAR.  Successful Completion of the Training at RasGas Shutdown Safety Induction for Train1/Train2/Train3/Train4/Train5and Utilities. Conducted by RASGAS Training Center in QATAR.  Successful Completion of the Training Completed fire watch/safety watch and Confined Space Entry Course. Conducted by RASGAS Training Center in QATAR.  Successful Completion of the Training H2S/BA awareness & AGI (Acid gas injection unit). Conducted by RASGAS Training Center in QATAR. Technical Skills  Experience in commissioning, preventive, breakdown maintenance &overhauling Of Rotary equipment’s such as Centrifugal Pumps, Reciprocating pumps, Steam turbine,
  • 3.
    Gas Turbine, CentrifugalCompressors, Reciprocating compressors, fin fans, blowers, Gearbox, and Mechanical seals.  In Static equipment’s Fixed head, Floating head, ‘U’tube heat exchangers, Boilers, coolers and all types of valves and traps, distillation columns. JOB RESPONSIBILITIES:  Commissioning of Ras Gas Train 7 & running plant maintenance activities.  LNG Loading Arm overhauling & hydraulic unit overhauling & commissioning of berth 2 in Ras Gas.  LNG, SRU, AGI, BOG, AKG & Fuel gas system plant running plant maintenance activities.  Carried out PM, running maintenance, break down & corrective maintenance.  Participate safety observation program on monthly basis.  Repair, overhaul & trouble shooting of all rotating & static equipment’s.  Prepare daily, weekly and monthly preventive maintenance reports.  Can do installation & alignment of all rotating equipments.  Work towards extra ordinary safety, Positive attitude and team sprit.  Effective communication with strong inter-personal skills. Nature of work : Mechanical Maintenance (Carrying out preventive & Break down maintenance of the following equipments) Equipments Handling 1. CENTRIFUGAL PUMP (Single Stage & Multi Stage - Split casing,Vetrical) Make: KSB (Germany), Ebara Pump, Union Pump, Flow Serve Pump, Torishima Pump, Etc...  Pump bearing oil draining, flushing & refilling.  Base bolt checking and after run test pump, motor bearing temp. Checking.  Carried out major overhauling such as  Shaft, shaft sleeve, wearing, impeller, seal, Lip seal Bearing dismantling, inspection& assembled as per drawing.  Shaft checking & mech seal assembling  Rotor removal, impeller & wear ring clearance checking  Thrust bearing fixing, rotor centering and seal fixing  Coupling alignment checking and correction with
  • 4.
     Specific toleranceand other corrective maintenance  Alignment checking and correction. 2. RECIPROCATING PUMP: Make: Dosapro Milton Roy Carried out preventive and corrective maintenance like  Crank case oil draining, flushing & refilling.  Plunger packing checking & replacing.  Suction & discharge valve cleaning and fixing.  Alignment checking and correction. 3. ALIGNMENT  Dial indicator method & Laser Alignment method 4. MECHANICAL SEALS Make: john crane, Flow Serve,  Removing and trouble shooting of mech’seals.  Installation of various types of seals like single coil spring pusher type, Multicoil spring pusher type and tandem seal. 5. RECIPROCATING COMPRESSOR Make: Kgkhosala Krepelle & CP-Tools-Double Stage Carried out complete overhauling jobs such as  Oil draining, flushing and refilling.  Bearing clearance checking and making as per manual.  Installing the piston, cylinder liner, piston rings, rider rings,  Rod packing (gas packing).  Checking the crankshaft web deflection and bumping clearance  (Gap adjustment in both crank and dead end).  Repair and reinstall suction, discharge valves. 6. CENTRIFUGAL COMPRESSOR Make: Elliott, Kobelco Carried out complete overhauling jobs such as  Thrust bearing removal & re install.  Axial floats checking, correction and centering the rotor.  Coupling alignment checking and correction. 7. FIN FANS & COOLING TOWERS
  • 5.
    Performed preventive &corrective maintenance like  Belt tightness checking and replacing.  Blade angle &bearing condition checking.  Adapter sleeve tightness checking and re install.  Alignment checking (coupling, belt) and correction. 8. STEAM TURBINE & GAS TURBINE Make :( GE MS6001Frame6, SiemensSGT-300, Siemens SGT6-5000F Gas Turbine & Siemens SST6-5000) Murray and Shin Nippon Machinery.co.ltd. Carried out complete overhauling jobs such  Gas Turbine Inspection as per running hours of Combustion Chambers, HGPI & MI  Gas path.1st,2nd,3rd, Stage nozzle & Bucket and IGV Blade replacement  Fuel nozzle, Flow Sleeve, Retainer Ring, X-Fire Tube, Liners, Transition piece replacement  Rotor removal, journal & thrust bearing, segmental carbon  Seal removal, re install, bearing clearance checking.  Gear backlash checking and centering the rotor.  Overspend trip checking and correction.  Routine maintenance, preventive maintenance, Lube oil filters, Fuel oil filters, Hydraulic oil filters, Fuel gas filters and Air intake filters Defog Filter Replacement. Flame arrester with breather inspection and maintenance jobs.(Gas turbine all Auxiliary system) OTHER STATIC EQUIPMENTS: Heat Exchangers  Involved maintenance activities of fixed, floating head type and  ‘U’ tube bundle, kettle type’s heat exchangers.  Hydro testing of shell test tube test and dome test.  Tube plugging and Replacement. Hydro jetting Boiler and Heat transfer units  Experience in Babcock & Wilcox water tube Boiler  Involved cleaning, hydro testing, and burner repair and gun replacement.  Overhauling of soot blowers, ID and FD fan. Safety valves.  Boiler accessories maintenance Valves:  Servicing, Hydro testing and parts changing of various types of
  • 6.
     Valves suchas Gate valve, Globe valve, Ball valve, Plug valve, Needle valve,  Butterfly valve, Safety relief valve, pressure relief valves & Steam traps Personal Details: Name R. SENTHIL KUMAR Date of Birth 11/10/1982 Permanent Address No: 2A, SATHASIVAM STREET, KUMARAN STREET,K K THALAI CHENNAI- 600051 TamilNadu Phone No. +91 9840057125 & +91 9003130473 Nationality INDIAN Marital Status MARRIED Languages Known ENGLISH, TAMIL, HINDI & TELUGU Passport no N 6147310 Passport Issue CHENNAI Date of expiry 20/01/2025 Declaration: The details above furnished are true to the best of my knowledge Place: Date: (R. SENTHIL KUMAR)