Calculation Identify Current working capital Investment in receivables  Determine average days outstanding Estimate reduction in days outstanding  Determine associated reduction in working capital Benefit (annual) in the cost of Capital for the reduction in working  Capital SAP Enablers  On-line and integrated  system provided faster invoicing cycle time  Better analysis tools receivable analysis
Calculation Identify rupee volume of Purchase with discounts Identify %  discounts taken Estimate  % increase in discounts taken  Estimate average discount (usually 1 to 2% ) and associated payable age reduction  Multiply % increase in discounts taken times rupee volume of purchases with discounts Multiply increased purchase volume subject to discount just calculated by the average discount  Subtract off cost of capital for required increase in working capital (estimating increase in working capital in this case is somewhat complex. Find someone who knows how to estimate the increase in working capital  SAP Enablers  Integration with purchasing provides on-line verification and reduced entry Improved availability of information to pay invoice resulting in quicker payment   
Calculation Identify annual credit write-off Estimate present reduction  SAP Enablers  Credit Management integrated with sales and distribution functionality
Calculation Identify budget accounts and amount for the organization  Review budget accounts and determine which accounts are controllable  Calculate total dollars in controllable accounts Estimate percent reduction in controllable costs SAP Enablers  On-Line, Real-time Cost management information On-Line analysis tools Earlier visibility of costs and commitments
Calculation Identify total sales by product line in dollars Estimate % improvement in pricing  Since improved pricing does not materially impact fixed or variable cost, benefit is sales multiplied by improvement percentage  SAP Enablers On-line real-time capabilities increase responsiveness  and customer service  Pricing procedures capability helps reduce "bad' deals On-line visibility of product cost and profitability analysis enables better decisions  
Calculation Identify sales volume by product line  Estimate total sales capacity/production capacity (this should include allowances for preventative and unplanned downtime for maintenance reasons) Estimate sales value of lost available production  Estimate margin of lost production  Estimate portion of capacity that can be converted to sales  SAP Enablers On-line real-time capability increase responsiveness and customer service  Improved customer forecasting
Calculation Identify inventory value by category (if LIFO valuation , values is actually higher than reported) Estimate inventory reduction goals by category  One approach would be to treat reduction as a one-time benefit, but  another approach would be recognize the annual benefit of reduction in carrying cost (I believe this better reflects reality ) Multiply inventory reduction by incremental carrying costs ( Carrying cost includes cost of capital, taxes, insurance, and damage allowance - should not include cost of assets, labor, or building unless major reductions in inventory are anticipated)   SAP Enablers Improved visibility of inventory Improved forecasting  Improved data accuracy  Reduced process cycle times
Landed Costs includes all costs associated with getting a product or service available for use. Landed cost will therefore include purchase, freight , receiving, quality, return, and vendor management costs. Calculation Since purchasing cost is far and away the largest component of landed costs, identifying current annual purchasing dollars is a good conservative estimate landed costs. Estimate percent reduction in landed costs with SAP.  Factors to consider include  How much EDI is currently used Is purchasing transaction oriented or vendor management oriented? How good  of history does current systems provide? How much vendor, requisition consolidation opportunity exists? Do current systems provide vendor evaluation tools?  Determine savings by multiplying purchase volume by estimated % reduction   SAP Enablers On-line, integrated systems reduce transaction effort to enable more focus on vendor relationship management  On-line history provides information to negotiate better agreements On-line availability of information helps drive consolidation of purchases with partnership vendors  Vendor evaluation tools help manage vendor quality and shipment problems
Calculation Identify current inventory obsolescence and damage costs Estimate improvement  SAP Enablers SAP provides on-line visibility of stock usage
Calculation Determine total sales  Determine margin on sales Determine capacity utilization  Estimate increase in capacity utilization Benefit is the margin on additional production    SAP Enablers Integration with MM provides earlier visibility of material/asset availability issues  Production planning helps identify unused capacity Better forecasting and planning tools helps identify correct product mix to produce Better planning tools help manage product conversion (tear down, setup, off-spec) costs
Calculation Identify value of WIP inventory  Estimate percent reduction in WIP Multiply inventory reductions by incremental carrying costs ( Carrying cost includes cost of capital, taxes, insurance, and damage allowance - should not include cost of assets, labor, or building unless major reductions in inventory are anticipated)   SAP Enablers Better forecasting and planning tools minimize need to maintain WIP as a buffer against unknown demand  Improved visibility of inventory with on-line system Improved accuracy of inventory information
Calculation Identify Sales by product line Determine margin by product line Estimate improvement percentage  Apply improvement to total sales volume    SAP Enablers Profitability analysis helps target product mixes for greater profitability  Product costing helps target changes in production and pricing strategy
Calculation Identify daily sales volume Determine margin on daily sales Determine fixed cost per day  Determine production downtime for planned and unplanned maintenance Estimate portion of downtime to be eliminated Benefit is margin and fixed costs previously lost during downtime   SAP Enablers Integration with other modules reduces cycle time for maintenance orders On-line system with analysis tools helps drive down unplanned maintenance  Better problem tracking and preventative maintenance forecasting
Calculation Estimate total cost of plant maintenance - usually captured in a cost center  Estimate reduction in maintenance due to improved preventative maintenance  SAP Enablers Preventative maintenance capability  Maintenance history reporting and analysis
Eliminate Mainframe and Other Equipment (100%) Identify hardware  to be eliminated  Estimate salvage value (or lease cost) of hardware Eliminate Maintenance Contract For current Hardware and Software to be Eliminated (100%) Identify hardware and software to be eliminated Identify maintenance contracts on hardware/software to be eliminated Reduce IT Staff required to Support current hardware and software (0-100%, 75%) Identify total FTE's supporting existing hardware and software Allocate FTE's to current hardware maintenance, software and overhead processes  Determine FTE's allocated to maintenance of hardware and software to be eliminated Year 2000 Cost Avoidance By now, this is probably no longer a viable savings area. However, the IT department has probably estimated the cost of year 2000 problem.  
Project Avoidance (100%) Identify planned projects to develop point solutions (i.e. Plant Maintenance package) that will no longer be required when SAP is installed  Determine planned budget for all planned projects Manpower Reductions (0-20%, 10%) Identify processes performed in all departments impacted by SAP implementation  Identify characteristics of each process identified above (i.e. frequent rework, excessive  downtime, missing information) Identify key ways that SAP will change each of the processes identified  Estimated the percent change in manpower effort required for  each process Determine net change in manpower by department and by position  Determine where opportunities exist to reduce manpower Multiply reductions by manpower cost loaded with benefits only.

SAP_ROI

  • 1.
  • 2.
    Calculation Identify Currentworking capital Investment in receivables Determine average days outstanding Estimate reduction in days outstanding Determine associated reduction in working capital Benefit (annual) in the cost of Capital for the reduction in working Capital SAP Enablers On-line and integrated system provided faster invoicing cycle time Better analysis tools receivable analysis
  • 3.
    Calculation Identify rupeevolume of Purchase with discounts Identify % discounts taken Estimate % increase in discounts taken Estimate average discount (usually 1 to 2% ) and associated payable age reduction Multiply % increase in discounts taken times rupee volume of purchases with discounts Multiply increased purchase volume subject to discount just calculated by the average discount Subtract off cost of capital for required increase in working capital (estimating increase in working capital in this case is somewhat complex. Find someone who knows how to estimate the increase in working capital  SAP Enablers Integration with purchasing provides on-line verification and reduced entry Improved availability of information to pay invoice resulting in quicker payment  
  • 4.
    Calculation Identify annualcredit write-off Estimate present reduction SAP Enablers Credit Management integrated with sales and distribution functionality
  • 5.
    Calculation Identify budgetaccounts and amount for the organization Review budget accounts and determine which accounts are controllable Calculate total dollars in controllable accounts Estimate percent reduction in controllable costs SAP Enablers On-Line, Real-time Cost management information On-Line analysis tools Earlier visibility of costs and commitments
  • 6.
    Calculation Identify totalsales by product line in dollars Estimate % improvement in pricing Since improved pricing does not materially impact fixed or variable cost, benefit is sales multiplied by improvement percentage SAP Enablers On-line real-time capabilities increase responsiveness and customer service Pricing procedures capability helps reduce "bad' deals On-line visibility of product cost and profitability analysis enables better decisions  
  • 7.
    Calculation Identify salesvolume by product line Estimate total sales capacity/production capacity (this should include allowances for preventative and unplanned downtime for maintenance reasons) Estimate sales value of lost available production Estimate margin of lost production Estimate portion of capacity that can be converted to sales SAP Enablers On-line real-time capability increase responsiveness and customer service Improved customer forecasting
  • 8.
    Calculation Identify inventoryvalue by category (if LIFO valuation , values is actually higher than reported) Estimate inventory reduction goals by category One approach would be to treat reduction as a one-time benefit, but another approach would be recognize the annual benefit of reduction in carrying cost (I believe this better reflects reality ) Multiply inventory reduction by incremental carrying costs ( Carrying cost includes cost of capital, taxes, insurance, and damage allowance - should not include cost of assets, labor, or building unless major reductions in inventory are anticipated)   SAP Enablers Improved visibility of inventory Improved forecasting Improved data accuracy Reduced process cycle times
  • 9.
    Landed Costs includesall costs associated with getting a product or service available for use. Landed cost will therefore include purchase, freight , receiving, quality, return, and vendor management costs. Calculation Since purchasing cost is far and away the largest component of landed costs, identifying current annual purchasing dollars is a good conservative estimate landed costs. Estimate percent reduction in landed costs with SAP. Factors to consider include How much EDI is currently used Is purchasing transaction oriented or vendor management oriented? How good of history does current systems provide? How much vendor, requisition consolidation opportunity exists? Do current systems provide vendor evaluation tools?  Determine savings by multiplying purchase volume by estimated % reduction   SAP Enablers On-line, integrated systems reduce transaction effort to enable more focus on vendor relationship management On-line history provides information to negotiate better agreements On-line availability of information helps drive consolidation of purchases with partnership vendors Vendor evaluation tools help manage vendor quality and shipment problems
  • 10.
    Calculation Identify currentinventory obsolescence and damage costs Estimate improvement SAP Enablers SAP provides on-line visibility of stock usage
  • 11.
    Calculation Determine totalsales Determine margin on sales Determine capacity utilization Estimate increase in capacity utilization Benefit is the margin on additional production   SAP Enablers Integration with MM provides earlier visibility of material/asset availability issues Production planning helps identify unused capacity Better forecasting and planning tools helps identify correct product mix to produce Better planning tools help manage product conversion (tear down, setup, off-spec) costs
  • 12.
    Calculation Identify valueof WIP inventory Estimate percent reduction in WIP Multiply inventory reductions by incremental carrying costs ( Carrying cost includes cost of capital, taxes, insurance, and damage allowance - should not include cost of assets, labor, or building unless major reductions in inventory are anticipated)   SAP Enablers Better forecasting and planning tools minimize need to maintain WIP as a buffer against unknown demand Improved visibility of inventory with on-line system Improved accuracy of inventory information
  • 13.
    Calculation Identify Salesby product line Determine margin by product line Estimate improvement percentage Apply improvement to total sales volume   SAP Enablers Profitability analysis helps target product mixes for greater profitability Product costing helps target changes in production and pricing strategy
  • 14.
    Calculation Identify dailysales volume Determine margin on daily sales Determine fixed cost per day Determine production downtime for planned and unplanned maintenance Estimate portion of downtime to be eliminated Benefit is margin and fixed costs previously lost during downtime   SAP Enablers Integration with other modules reduces cycle time for maintenance orders On-line system with analysis tools helps drive down unplanned maintenance Better problem tracking and preventative maintenance forecasting
  • 15.
    Calculation Estimate totalcost of plant maintenance - usually captured in a cost center Estimate reduction in maintenance due to improved preventative maintenance SAP Enablers Preventative maintenance capability Maintenance history reporting and analysis
  • 16.
    Eliminate Mainframe andOther Equipment (100%) Identify hardware to be eliminated Estimate salvage value (or lease cost) of hardware Eliminate Maintenance Contract For current Hardware and Software to be Eliminated (100%) Identify hardware and software to be eliminated Identify maintenance contracts on hardware/software to be eliminated Reduce IT Staff required to Support current hardware and software (0-100%, 75%) Identify total FTE's supporting existing hardware and software Allocate FTE's to current hardware maintenance, software and overhead processes Determine FTE's allocated to maintenance of hardware and software to be eliminated Year 2000 Cost Avoidance By now, this is probably no longer a viable savings area. However, the IT department has probably estimated the cost of year 2000 problem.  
  • 17.
    Project Avoidance (100%)Identify planned projects to develop point solutions (i.e. Plant Maintenance package) that will no longer be required when SAP is installed Determine planned budget for all planned projects Manpower Reductions (0-20%, 10%) Identify processes performed in all departments impacted by SAP implementation Identify characteristics of each process identified above (i.e. frequent rework, excessive downtime, missing information) Identify key ways that SAP will change each of the processes identified Estimated the percent change in manpower effort required for each process Determine net change in manpower by department and by position Determine where opportunities exist to reduce manpower Multiply reductions by manpower cost loaded with benefits only.