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Rowland Hall HVAC Retrofit Best Practice Award in HVAC Design and Retrofit 2011 Matt Gudorf Campus Energy Manager Nick Kimbell Project Manager
Overview Building Description Project Scope of Work Lab Air Control Valve Installation New Method for Occupancy Control of Office and Support Space Successfully completing a UC Investor Owned Utility partnership project Economic and Environmental Analysis
Rowland Hall Rowland Hall is a 6-story, approximately 232,000 square-foot, university laboratory building constructed in 1968. With a seismic retrofit in 2007. The building occupancy consists primarily of research laboratories, teaching laboratories, classrooms, and offices Fume Hood intensive with high hood density in multiple labs, there are 168 fume hoods in the building. 100% Outside Air, Dual Duct Second Largest Campus Energy Demand
Rowland HallHVAC Retrofit Project Asbestos Abatement Supply air duct cleaning Constant Air Volume to Variable Air Volume  Pneumatic to Direct Digital Control Static Pressure Control Damper Installation Occupancy control of HVAC to offices at the zone level Lab Air Control Valve Upgrade Fume hood upgrades Sash Position Sensors Fume hood monitoring and alarm panel upgrade Zone Presence Sensor installation Test and Balance
Asbestos Abatement Keys to Success ,[object Object]
Contractor required to carry the abatement subcontract to eliminate the possibility of the University being caught in the middle
University EH&S personnel monitor all abatement activities,[object Object]
When building load varies,shouldn’t the HVAC system follow? Constant Air Volume – Supply and Exhaust flow rate remains the same independent of: Fume hood sash position Thermal demand Occupancy Variable Air Volume – Supply and Exhaust changes depending on: Fume hood sash position Thermal Demand Occupancy
Constant Air Volume toVariable Air Volume VAV Constant Savings of 77,500 CFM Ventilation Rate (CFM) 270,000 CFM 192,857 CFM
Typical Lab Prior to Retrofit Constant Volume Phoenix Valves Constant Volume Dual Duct Mixing Boxes
Typical Lab Post Retrofit Variable Volume Phoenix Valves Mixing Boxes for temperature control and Phoenix Valves for flow control
Dual Duct to Phoenix Valve Connection for Lab Supply Air and Proper Set UP Duct static pressure must be equal to prevent backflow Temperature control of supply air New Mixing Boxes Control of flow (CFM) of supply air
Zone Presence Sensors Hood mounted occupancy controls provide savings when sashes are left open and unoccupied
CAV to VAV Lesson Learned Static Pressure to lab air control valves is higher than what should be supplied to a mixing box for an office. Supply duct
Pressure Requirements for Lab Air Control Valves and VAV Offices Would Result in Excessive Duct Noise 1.5” Static 1.5” Static Lab Supply Plenum Office Supply Plenum 1.5” Static Hot and Cold Deck Supply to Floor
Static Pressure Control Added toeach floor 1.5” Static .75” Static Lab Supply Plenum Office Supply Plenum Damper Position signal is sent to office exhaust valve to adjust office exhaust rate 1.5” Static Hot and Cold Deck Supply to Floor
Pneumatic Controlto Direct Digital Control Direct Digital Controls ,[object Object]
Can perform complex sequences.
Can receive instructions from a master computer.
Can transmit to a master computer information such as damper position,room temperature, supply air quantity, and supply air temperature. Additional Benefits of Direct Digital Controls in Rowland Hall ,[object Object]
Provide static pressure reset data,[object Object]
Occupied Mode To exhaust plenum TEC
Unoccupied Mode Previous Best Practice  During periods of non occupancy temperature dead band would be increased to a wide range  TEC  If Unoccupied    Heat to 60    Cool to 80
Unoccupied Mode Previous Best Practice  When the room is unoccupied increase the dead band for temperature control to heat to 60 cool to 80.  Room temperature would move to one extreme or the other and take too long to normalize when occupants returned to the space TEC 80 60 Time
Unoccupied Mode New method developed for Rowland Hall  During periods of non occupancy Mixing Boxes are commanded to 3 modes TEC >   68 Mode 1 69-73 Mode 2 <   74 Mode 3
Unoccupied Mode 1Thermostat Less than 68°F Hot deck commanded to 10% open Air flow is not measured and no adjustments are made for duct pressure changes.
Unoccupied Mode 2Thermostat Between 68°-74° F Hot deck commanded to 5% open Air flow is not measured and no adjustments are made for duct pressure changes.  Cold deck commanded to 5% open
Unoccupied Mode 3Thermostat Greater than 74°F Air flow is not measured and no adjustments are made for duct pressure changes.  Cold deck commanded to 10% open
New Approach Provides Energy Savings and Improves Occupant Comfort 80 60 Time
SEP Partnership Steps
Implementation CostEnergy and Environmental SavingsPayback Project budget: $4,100,000 Incentive payment from the IOU’s totaling $922,000 Annual energy savings (kWh, therms): 3,486,767 kWh with a 640 kW demand reduction, reduced natural gas use by 98,000 therms Annual cost savings: $442,550 ($0.105 kWh demand charges included, $0.78 Therm) Annual cost to repay the bond: $306,564 $4,100,000−$922,000=$3,178,000   $3,178,000$442,550 = 7.18 Years   CO2 emissions by 1,660 metric tons
Contribution to Sustainability Goals

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Rowland Hall Hvac Retrofit

  • 1. Rowland Hall HVAC Retrofit Best Practice Award in HVAC Design and Retrofit 2011 Matt Gudorf Campus Energy Manager Nick Kimbell Project Manager
  • 2. Overview Building Description Project Scope of Work Lab Air Control Valve Installation New Method for Occupancy Control of Office and Support Space Successfully completing a UC Investor Owned Utility partnership project Economic and Environmental Analysis
  • 3. Rowland Hall Rowland Hall is a 6-story, approximately 232,000 square-foot, university laboratory building constructed in 1968. With a seismic retrofit in 2007. The building occupancy consists primarily of research laboratories, teaching laboratories, classrooms, and offices Fume Hood intensive with high hood density in multiple labs, there are 168 fume hoods in the building. 100% Outside Air, Dual Duct Second Largest Campus Energy Demand
  • 4. Rowland HallHVAC Retrofit Project Asbestos Abatement Supply air duct cleaning Constant Air Volume to Variable Air Volume Pneumatic to Direct Digital Control Static Pressure Control Damper Installation Occupancy control of HVAC to offices at the zone level Lab Air Control Valve Upgrade Fume hood upgrades Sash Position Sensors Fume hood monitoring and alarm panel upgrade Zone Presence Sensor installation Test and Balance
  • 5.
  • 6. Contractor required to carry the abatement subcontract to eliminate the possibility of the University being caught in the middle
  • 7.
  • 8. When building load varies,shouldn’t the HVAC system follow? Constant Air Volume – Supply and Exhaust flow rate remains the same independent of: Fume hood sash position Thermal demand Occupancy Variable Air Volume – Supply and Exhaust changes depending on: Fume hood sash position Thermal Demand Occupancy
  • 9. Constant Air Volume toVariable Air Volume VAV Constant Savings of 77,500 CFM Ventilation Rate (CFM) 270,000 CFM 192,857 CFM
  • 10. Typical Lab Prior to Retrofit Constant Volume Phoenix Valves Constant Volume Dual Duct Mixing Boxes
  • 11. Typical Lab Post Retrofit Variable Volume Phoenix Valves Mixing Boxes for temperature control and Phoenix Valves for flow control
  • 12. Dual Duct to Phoenix Valve Connection for Lab Supply Air and Proper Set UP Duct static pressure must be equal to prevent backflow Temperature control of supply air New Mixing Boxes Control of flow (CFM) of supply air
  • 13. Zone Presence Sensors Hood mounted occupancy controls provide savings when sashes are left open and unoccupied
  • 14. CAV to VAV Lesson Learned Static Pressure to lab air control valves is higher than what should be supplied to a mixing box for an office. Supply duct
  • 15. Pressure Requirements for Lab Air Control Valves and VAV Offices Would Result in Excessive Duct Noise 1.5” Static 1.5” Static Lab Supply Plenum Office Supply Plenum 1.5” Static Hot and Cold Deck Supply to Floor
  • 16. Static Pressure Control Added toeach floor 1.5” Static .75” Static Lab Supply Plenum Office Supply Plenum Damper Position signal is sent to office exhaust valve to adjust office exhaust rate 1.5” Static Hot and Cold Deck Supply to Floor
  • 17.
  • 18. Can perform complex sequences.
  • 19. Can receive instructions from a master computer.
  • 20.
  • 21.
  • 22. Occupied Mode To exhaust plenum TEC
  • 23. Unoccupied Mode Previous Best Practice During periods of non occupancy temperature dead band would be increased to a wide range TEC If Unoccupied Heat to 60 Cool to 80
  • 24. Unoccupied Mode Previous Best Practice When the room is unoccupied increase the dead band for temperature control to heat to 60 cool to 80. Room temperature would move to one extreme or the other and take too long to normalize when occupants returned to the space TEC 80 60 Time
  • 25. Unoccupied Mode New method developed for Rowland Hall During periods of non occupancy Mixing Boxes are commanded to 3 modes TEC > 68 Mode 1 69-73 Mode 2 < 74 Mode 3
  • 26. Unoccupied Mode 1Thermostat Less than 68°F Hot deck commanded to 10% open Air flow is not measured and no adjustments are made for duct pressure changes.
  • 27. Unoccupied Mode 2Thermostat Between 68°-74° F Hot deck commanded to 5% open Air flow is not measured and no adjustments are made for duct pressure changes. Cold deck commanded to 5% open
  • 28. Unoccupied Mode 3Thermostat Greater than 74°F Air flow is not measured and no adjustments are made for duct pressure changes. Cold deck commanded to 10% open
  • 29. New Approach Provides Energy Savings and Improves Occupant Comfort 80 60 Time
  • 31. Implementation CostEnergy and Environmental SavingsPayback Project budget: $4,100,000 Incentive payment from the IOU’s totaling $922,000 Annual energy savings (kWh, therms): 3,486,767 kWh with a 640 kW demand reduction, reduced natural gas use by 98,000 therms Annual cost savings: $442,550 ($0.105 kWh demand charges included, $0.78 Therm) Annual cost to repay the bond: $306,564 $4,100,000−$922,000=$3,178,000   $3,178,000$442,550 = 7.18 Years   CO2 emissions by 1,660 metric tons
  • 33.
  • 34.
  • 35.
  • 36. Thank you for your time! QUESTIONS?? This concludes The American Institute of Architects Continuing Education Systems Program