This document provides installation and maintenance instructions for the Roll-O-Matic G5 automatic air filter. It describes the components, specifications and dimensions of the filter. It also provides details on installing the renewable media roll, making duct connections, electrical wiring and control arrangements. Maintenance instructions include lubrication, media replacement procedures and recommended spare parts.
This document provides an inspector's handbook covering various non-destructive testing (NDT) methods including visual inspection, liquid penetrant testing, magnetic particle testing, ultrasonic testing, and eddy current testing. It includes common definitions, formulas, charts, and other reference information to support on-the-job training in NDT. The handbook was created to be a portable field reference and was compiled based on input from various NDT professionals with the goal of sharing knowledge to benefit the entire NDT field.
This document provides an overview of the main components and controls of a Takisawa TC-2 CNC lathe machine. It describes the power source, control box, NC equipment, control panel, main breaker, CRT unit, door, chuck, turret, tailstock, chuck pedal, operator's control panel, and optional components. It also outlines the functions of controls like axis references, feed direction selection, memory write switch, spindle speeds, tool selector, spindle rotation, and mode selector. The instructor is Shuhairi Hj Mohd. Samsudin from the Mechanical Engineering Department.
This document is a Welding Performance Qualification Record (WPQR) that qualifies a welder according to the AWS D1.1 welding code. It details the welding procedure used including the base metals, welding process, filler metal, welding positions qualified, and test results. The welder, Elvis Tom Jones, used SMAW with E7018 electrode to weld ASTM A36 steel plate in the flat and horizontal positions. Visual and guided bend tests of the welds met the acceptance criteria of AWS D1.1, qualifying the welding procedure and welder.
Track rollers with cylindrical or crowned outer ring – LR Series are cam rollers that can be used in heavy load tracks or as idler wheels. They feature internal structures like deep groove ball bearings or double row angular contact ball bearings and thick-walled outer rings to accommodate higher loads. Rollers are precision-made from bearing steel and grease-lubricated, and include metal shields or seals to prevent dust entry.
How to view the material certificate part 1Mohamed Farouk
The document discusses material certification according to EN 10204 standards. It explains that EN 10204 specifies different types of inspection documents provided by manufacturers, including Type 2.1 (declaration of compliance), 2.2 (test report with non-specific inspection), 3.1 (document from manufacturer with specific inspection and test results), and 3.2 (document prepared by manufacturer and purchaser representatives with specific inspection and test results). It provides details on the certification process, requirements for each certificate type, and how an independent third party would verify a Type 3.2 certificate for steel plates by inspecting the material, certificates, and test results to confirm compliance with standards.
1) The document discusses a pneumatic circuit experiment involving a step counter double cylinder circuit. The objectives are for students to accurately construct the pneumatic circuit and briefly report on their experimental results in a group.
2) It describes the functions of limit switches and idle rollers in pneumatic circuits to achieve continuous sequencing. Safety precautions for the experiment are also provided.
3) The procedure involves identifying components, constructing the circuit diagram, developing the actual circuit, checking connections, and testing the circuit.
MARA didirikan pada tahun 1950 untuk meningkatkan taraf hidup masyarakat luar bandar. Sebelumnya, Rural Industrial Development Authority (RIDA) didirikan untuk tujuan yang sama. MARA kemudian diperbadankan melalui Akta Majlis Amanah Rakyat pada tahun 1966."
This document provides an inspector's handbook covering various non-destructive testing (NDT) methods including visual inspection, liquid penetrant testing, magnetic particle testing, ultrasonic testing, and eddy current testing. It includes common definitions, formulas, charts, and other reference information to support on-the-job training in NDT. The handbook was created to be a portable field reference and was compiled based on input from various NDT professionals with the goal of sharing knowledge to benefit the entire NDT field.
This document provides an overview of the main components and controls of a Takisawa TC-2 CNC lathe machine. It describes the power source, control box, NC equipment, control panel, main breaker, CRT unit, door, chuck, turret, tailstock, chuck pedal, operator's control panel, and optional components. It also outlines the functions of controls like axis references, feed direction selection, memory write switch, spindle speeds, tool selector, spindle rotation, and mode selector. The instructor is Shuhairi Hj Mohd. Samsudin from the Mechanical Engineering Department.
This document is a Welding Performance Qualification Record (WPQR) that qualifies a welder according to the AWS D1.1 welding code. It details the welding procedure used including the base metals, welding process, filler metal, welding positions qualified, and test results. The welder, Elvis Tom Jones, used SMAW with E7018 electrode to weld ASTM A36 steel plate in the flat and horizontal positions. Visual and guided bend tests of the welds met the acceptance criteria of AWS D1.1, qualifying the welding procedure and welder.
Track rollers with cylindrical or crowned outer ring – LR Series are cam rollers that can be used in heavy load tracks or as idler wheels. They feature internal structures like deep groove ball bearings or double row angular contact ball bearings and thick-walled outer rings to accommodate higher loads. Rollers are precision-made from bearing steel and grease-lubricated, and include metal shields or seals to prevent dust entry.
How to view the material certificate part 1Mohamed Farouk
The document discusses material certification according to EN 10204 standards. It explains that EN 10204 specifies different types of inspection documents provided by manufacturers, including Type 2.1 (declaration of compliance), 2.2 (test report with non-specific inspection), 3.1 (document from manufacturer with specific inspection and test results), and 3.2 (document prepared by manufacturer and purchaser representatives with specific inspection and test results). It provides details on the certification process, requirements for each certificate type, and how an independent third party would verify a Type 3.2 certificate for steel plates by inspecting the material, certificates, and test results to confirm compliance with standards.
1) The document discusses a pneumatic circuit experiment involving a step counter double cylinder circuit. The objectives are for students to accurately construct the pneumatic circuit and briefly report on their experimental results in a group.
2) It describes the functions of limit switches and idle rollers in pneumatic circuits to achieve continuous sequencing. Safety precautions for the experiment are also provided.
3) The procedure involves identifying components, constructing the circuit diagram, developing the actual circuit, checking connections, and testing the circuit.
MARA didirikan pada tahun 1950 untuk meningkatkan taraf hidup masyarakat luar bandar. Sebelumnya, Rural Industrial Development Authority (RIDA) didirikan untuk tujuan yang sama. MARA kemudian diperbadankan melalui Akta Majlis Amanah Rakyat pada tahun 1966."
This document is a welder qualification test record that documents the variables and results of a welder qualification test conducted on July 28, 2018 as per AWS D1.1/D1.1M: 2015. The welder, MD.WASIM AKRAM, qualified using the SMAW process with E 7018 electrode on a fillet weld with a thickness of 10mm in the flat position on an A36 steel backing plate. The visual, macroetch, and fracture tests all yielded satisfactory results, qualifying the welder.
The document discusses welding procedure specifications (WPS) and procedure qualification records (PQR). It describes that a WPS specifies how welding is to be performed to ensure repeatability, while a PQR documents that a welding procedure meets standards through testing. It provides details on the components of a WPS, including specifying the ASME code, using gas tungsten arc welding with argon gas and a thoriated tungsten electrode, and an ER70S-G filler metal. The document emphasizes that a WPS must be supported by a qualified PQR.
This document provides an overview of the history and principles of phased array ultrasonic testing. It originated in medical ultrasound in the late 1960s with early work focusing on electronically steering ultrasound beams through variable time delays between array elements. Improvements in electronics and understanding of grating lobes and dynamic focusing overcame limitations of early systems. While medical ultrasound continues to drive advances, non-destructive testing applications of phased arrays have grown significantly in recent decades enabled by increased computing power. The document reviews wave mechanics principles and how these apply to both single element probes and phased arrays. It also provides background on mechanized inspection systems and data acquisition typically used with phased array testing.
Dokumen tersebut merangkum laporan projek gegas yang dilakukan oleh seorang pelajar dalam kursus Asas Pertukangan. Pelajar tersebut memperkenalkan projek gegas, peraturan keselamatan di bengkel, langkah pencegahan kemalangan, proses kerja gegas, dan alat-alat tangan yang digunakan dalam projek tersebut."
This document summarizes Saudi Aramco's approval of revised welding procedure specifications (WPS) submitted by Larsen & Toubro for fabrication work on the Hasbah II project. Saudi Aramco had previously approved the listed WPSs at Status 2 but is now approving the revised versions. The approvals allow fabrication to proceed using the new WPSs without need for resubmission unless further technical changes are required. The document provides details on the contractor, project, and approved WPS revisions.
Dokumen tersebut memberikan pengenalan mengenai langkah-langkah keselamatan, teknik, dan jenis-jenis kecacatan dalam proses kimpalan arka serta faktor-faktor yang mempengaruhinya."
Peaking and banding refer to the roundness and straightness of shell plates around vertical and horizontal joints in storage tanks. Peaking is measured using a horizontal sweep board along vertical joints, while banding is measured using a vertical sweep board along horizontal joints. Acceptance criteria per API standards allow for peaking deviations of up to 13 mm and banding deviations of up to 13 or 25 mm depending on the standard. Proper measurement procedures involve visually inspecting the tank, positioning the sweep board accurately, and taking measurements at a minimum of 8 locations around the tank circumference.
How to write a Welding Procedure Specification (ISO 15614-1Tiago Pereira
Some key aspects of writing welding procedure specifications. A good learning point for people who have no experience in the field, and a good reference for seasoned engineers
Dokumen tersebut membahas tentang inspeksi pengelasan, meliputi standar pengelasan, jenis proses pengelasan, posisi pengelasan, bahan konsumsi pengelasan, spesifikasi prosedur pengelasan, cacat-cacat las, dan uji non-destruktif dan visual inspeksi. Tujuan pelatihan ini adalah agar peserta memahami istilah-istilah dalam pengelasan serta cara melakukan inspeksi pengelasan.
Kobelco sk75 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document appears to be a shop manual that provides specifications, maintenance, system, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document emphasizes safety precautions that should be followed when operating or servicing the excavator.
Smn 1013 topik 1 keselamatan dan pengelolaan bengkelAyubkhan Kks
1- Menyatakan dan mempraktik kaedah mencegah kemalangan dan amalan keselamatan dalam woksyop dengan betul
2- Menggunakan peralatan tangan, peralatan pengukuran, pengujian, penandaan dan mesin kuasa dengan betul
3- Mengendalikan mesin gerudi, mesin pencanai dan gergaji kuasa dengan selamat
4- Mengaplikasikan sistem batasan dalam kerja menggegas mengikut proses yang betul
Dokumen tersebut memberikan penjelasan mengenai kawalan berangka, yang merupakan bentuk automatan beraturcara di mana prosesnya dikawal oleh nombor, huruf dan simbol. Ia terbahagi kepada 3 jenis iaitu kawalan berangka, kawalan berangka berkomputer dan kawalan berangka terus. Komponen asasnya terdiri daripada aturcara suruhan, unit pengawal dan perkakas mesin. Dokumen ini juga membincangkan
Dokumen ini membahas tentang proses kimpalan arka, termasuk pengenalan, asas, litar, perisai, jenis elektrod dan fungsinya, jenis sambungan dan alur kimpalan, serta kelebihan dan kekurangan proses kimpalan arka logam berperisai.
Welding Procedure Specification and Welder approval based on
AWS D.1.1: Structural Steel Welding Code
ASME IX: Welding and Brazing Qualifications
API 1104: Welding of Pipelines
This document provides an overview of welding inspection including:
- Typical duties of welding inspectors such as visual inspection, reviewing documentation, and checking welding processes
- Terms and definitions used in welding inspection
- Features that inspectors examine on completed welds such as penetration and types of joints
- Conditions required for visual inspection including lighting and access
- Stages when inspection is typically required including before, during, and after welding
- Records and documentation that inspectors are responsible for collecting and maintaining
The document serves as a reference for welding inspectors, outlining their key responsibilities and areas of focus.
Toyota Forklift 8FGCSU20 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FGU30 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
This document is a welder qualification test record that documents the variables and results of a welder qualification test conducted on July 28, 2018 as per AWS D1.1/D1.1M: 2015. The welder, MD.WASIM AKRAM, qualified using the SMAW process with E 7018 electrode on a fillet weld with a thickness of 10mm in the flat position on an A36 steel backing plate. The visual, macroetch, and fracture tests all yielded satisfactory results, qualifying the welder.
The document discusses welding procedure specifications (WPS) and procedure qualification records (PQR). It describes that a WPS specifies how welding is to be performed to ensure repeatability, while a PQR documents that a welding procedure meets standards through testing. It provides details on the components of a WPS, including specifying the ASME code, using gas tungsten arc welding with argon gas and a thoriated tungsten electrode, and an ER70S-G filler metal. The document emphasizes that a WPS must be supported by a qualified PQR.
This document provides an overview of the history and principles of phased array ultrasonic testing. It originated in medical ultrasound in the late 1960s with early work focusing on electronically steering ultrasound beams through variable time delays between array elements. Improvements in electronics and understanding of grating lobes and dynamic focusing overcame limitations of early systems. While medical ultrasound continues to drive advances, non-destructive testing applications of phased arrays have grown significantly in recent decades enabled by increased computing power. The document reviews wave mechanics principles and how these apply to both single element probes and phased arrays. It also provides background on mechanized inspection systems and data acquisition typically used with phased array testing.
Dokumen tersebut merangkum laporan projek gegas yang dilakukan oleh seorang pelajar dalam kursus Asas Pertukangan. Pelajar tersebut memperkenalkan projek gegas, peraturan keselamatan di bengkel, langkah pencegahan kemalangan, proses kerja gegas, dan alat-alat tangan yang digunakan dalam projek tersebut."
This document summarizes Saudi Aramco's approval of revised welding procedure specifications (WPS) submitted by Larsen & Toubro for fabrication work on the Hasbah II project. Saudi Aramco had previously approved the listed WPSs at Status 2 but is now approving the revised versions. The approvals allow fabrication to proceed using the new WPSs without need for resubmission unless further technical changes are required. The document provides details on the contractor, project, and approved WPS revisions.
Dokumen tersebut memberikan pengenalan mengenai langkah-langkah keselamatan, teknik, dan jenis-jenis kecacatan dalam proses kimpalan arka serta faktor-faktor yang mempengaruhinya."
Peaking and banding refer to the roundness and straightness of shell plates around vertical and horizontal joints in storage tanks. Peaking is measured using a horizontal sweep board along vertical joints, while banding is measured using a vertical sweep board along horizontal joints. Acceptance criteria per API standards allow for peaking deviations of up to 13 mm and banding deviations of up to 13 or 25 mm depending on the standard. Proper measurement procedures involve visually inspecting the tank, positioning the sweep board accurately, and taking measurements at a minimum of 8 locations around the tank circumference.
How to write a Welding Procedure Specification (ISO 15614-1Tiago Pereira
Some key aspects of writing welding procedure specifications. A good learning point for people who have no experience in the field, and a good reference for seasoned engineers
Dokumen tersebut membahas tentang inspeksi pengelasan, meliputi standar pengelasan, jenis proses pengelasan, posisi pengelasan, bahan konsumsi pengelasan, spesifikasi prosedur pengelasan, cacat-cacat las, dan uji non-destruktif dan visual inspeksi. Tujuan pelatihan ini adalah agar peserta memahami istilah-istilah dalam pengelasan serta cara melakukan inspeksi pengelasan.
Kobelco sk75 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document appears to be a shop manual that provides specifications, maintenance, system, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document emphasizes safety precautions that should be followed when operating or servicing the excavator.
Smn 1013 topik 1 keselamatan dan pengelolaan bengkelAyubkhan Kks
1- Menyatakan dan mempraktik kaedah mencegah kemalangan dan amalan keselamatan dalam woksyop dengan betul
2- Menggunakan peralatan tangan, peralatan pengukuran, pengujian, penandaan dan mesin kuasa dengan betul
3- Mengendalikan mesin gerudi, mesin pencanai dan gergaji kuasa dengan selamat
4- Mengaplikasikan sistem batasan dalam kerja menggegas mengikut proses yang betul
Dokumen tersebut memberikan penjelasan mengenai kawalan berangka, yang merupakan bentuk automatan beraturcara di mana prosesnya dikawal oleh nombor, huruf dan simbol. Ia terbahagi kepada 3 jenis iaitu kawalan berangka, kawalan berangka berkomputer dan kawalan berangka terus. Komponen asasnya terdiri daripada aturcara suruhan, unit pengawal dan perkakas mesin. Dokumen ini juga membincangkan
Dokumen ini membahas tentang proses kimpalan arka, termasuk pengenalan, asas, litar, perisai, jenis elektrod dan fungsinya, jenis sambungan dan alur kimpalan, serta kelebihan dan kekurangan proses kimpalan arka logam berperisai.
Welding Procedure Specification and Welder approval based on
AWS D.1.1: Structural Steel Welding Code
ASME IX: Welding and Brazing Qualifications
API 1104: Welding of Pipelines
This document provides an overview of welding inspection including:
- Typical duties of welding inspectors such as visual inspection, reviewing documentation, and checking welding processes
- Terms and definitions used in welding inspection
- Features that inspectors examine on completed welds such as penetration and types of joints
- Conditions required for visual inspection including lighting and access
- Stages when inspection is typically required including before, during, and after welding
- Records and documentation that inspectors are responsible for collecting and maintaining
The document serves as a reference for welding inspectors, outlining their key responsibilities and areas of focus.
Toyota Forklift 8FGCSU20 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FGU30 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FGCU18 Service Repair Manual.pdfbin971209zhou
This document provides an index and table of contents for a repair manual. The index lists various sections for vehicle systems and components. The table of contents provides an overview of the topics and pages covered in the general information section, including exterior views, vehicle models, frame numbers, how to use the manual, terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, attentive points on SAS, using a circuit tester, torque specifications, identifying bolt strength, precoat bolts, hose fitting torque, wire rope suspensions, component weights, lubrication, maintenance, and inspection methods.
Toyota Forklift 8FGCU30 Service Repair Manual.pdfbin971209zhou
This document provides an index and table of contents for a repair manual. It lists sections covering various vehicle systems and components. Section 0 acts as a general introduction, providing information on how to use the manual, terminology, abbreviations, operational tips, and maintenance procedures. It also includes exterior views of the vehicle, specifications on vehicle models and frame numbers, and tables of standard torque values and recommended lubricants.
Toyota Forklift 8FDU18 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FGCU25 Service Repair Manual.pdfbin971209zhou
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, steering, brakes, and electrical systems. Section 0 serves as a general introduction and provides information on how to use the manual, terminology, abbreviations, safety tips, and maintenance procedures. It also includes diagrams of vehicle models and frame numbers, as well as tables listing standard torque specifications and component weights.
Toyota Forklift 8FGU32 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FDU20 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FDU32 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FDU15 Service Repair Manual.pdfbin971209zhou
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, brakes, and electrical systems. Section 0 serves as a general introduction and provides information on how to use the manual, terminology, abbreviations, safety tips, and maintenance procedures. It also includes diagrams of vehicle models and frame numbers, as well as tables listing standard torque specifications and component weights.
Toyota Forklift 8FDU30 Service Repair Manual.pdfbin971209zhou
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, steering, brakes, and electrical systems. Section 0 serves as a general introduction and provides information on how to use the manual, terminology, abbreviations, safety tips, and maintenance procedures. It also includes diagrams of vehicle models and frame numbers, as well as tables listing standard torque specifications and component weights.
Toyota Forklift 8FGCU32 Service Repair Manual.pdfbin971209zhou
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, steering, brakes, and electrical systems. Section 0 serves as a general introduction and provides information on how to use the manual, terminology, abbreviations, safety tips, and maintenance procedures. It also includes diagrams of vehicle models and frame numbers, as well as tables listing standard torque specifications and lubrication requirements.
Toyota Forklift 8FGU25 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FGU18 Service Repair Manual.pdfbin971209zhou
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, brakes, and electrical systems. Section 0 serves as a general introduction and provides information on how to use the manual, terminology, abbreviations, safety tips, and maintenance procedures. It also includes diagrams of vehicle models and frame numbers, as well as tables listing standard torque specifications and component weights.
Toyota Forklift 8FGU20 Service Repair Manual.pdfbin971209zhou
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, brakes, and electrical systems. Section 0 serves as a general introduction and provides information on how to use the manual, terminology, abbreviations, safety tips, and maintenance procedures. It also includes diagrams of vehicle models and frame numbers, as well as tables listing standard torque specifications and component weights.
Toyota Forklift 8FGCU20 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FGU15 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FDU25 Service Repair Manual.pdfbin971209zhou
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, brakes, and electrical systems. Section 0 acts as a general introduction, explaining how to use the manual and defining important terms. It also provides operational tips, instructions for hoisting vehicles, and specifications for tightening torques and lubricants.
Toyota Forklift 8FGCU15 Service Repair Manual.pdfbin971209zhou
The document provides an index and sections for repair information on various components of a forklift, including the engine, transmission, axles, steering, brakes, and electrical systems. It outlines how to use the repair manual, including terminology, abbreviations, operational tips, hoisting the vehicle, starting the hour meter, and inspection procedures. Safety cautions are provided for jacking, hoisting, and disposal of waste fluids.
Toyota Forklift 8FDU25 Service Repair Manual.pdffujsekdmdmd3e
This document provides an index and table of contents for a repair manual. It lists various sections covering topics like the engine, transmission, steering, brakes, and electrical systems. Section 0 serves as a general introduction and provides information on how to use the manual, terminology, abbreviations, safety tips, and maintenance procedures. It also includes diagrams of vehicle models and frame numbers, as well as tables listing standard torque specifications and component weights.
Similar to Roll o matic installation & maintenance guide rev2 (20)
This document provides specifications for Varicel V air filters made by AAF Malaysia. It lists various sizes and models of filters with their dimensions, rated airflow capacities, and efficiency levels. The filters are available in 95%, 80%, and 70% average efficiency models. They are constructed from plastic, anodized separators, and water-repellent micro fine glass fibers as the media.
This document summarizes VariCel air filters, which are extended surface supported pleat filters available in different efficiencies. VariCel filters can withstand difficult operating conditions and are designed to improve indoor air quality. They have a rigid construction with a bonded pleated media pack to maintain structure under various conditions. VariCel filters also have a dual density media design that allows for maximum dust collection.
This document provides information on the TM-2 and TM-4 ducted, disposable ceiling filter modules for cleanroom applications. It summarizes that the TM-2 is a lower cost filtration module for class 100,000 to 10 cleanrooms, while the TM-4 is designed for higher efficiency class 100 to 1 cleanrooms. Both modules feature lightweight designs, adjustable distribution plates, integral grilles, and mini-pleat filter packs for high filtration performance. The document provides details on construction, installation, performance specifications and efficiency options for the TM-2 and TM-4 series ceiling filter modules.
The SAAFCarb MC media is a non-toxic, disposable media made of porous pellets used to scrub chlorine gas from air streams. The pellets are formed from activated carbon, alumina, and binders impregnated to enhance chlorine removal capacity. The media chemisorptively removes gases through adsorption, absorption and chemical reaction, changing the gases into harmless solids. It is designed to remove a minimum of 10% of chlorine gas by weight.
The RPT Safe Change Housing is designed for safely removing radioactive, pathogenic, and toxic contaminants from the air. It features a compact, modular design and fully enclosed bag system for changing filters. The housing can be used with single or double stage filtration and is applicable in industries like healthcare, pharmaceuticals, microelectronics, and nuclear. Filters are securely clamped in place and can be safely removed and contained within the bag during replacement to minimize risk of hazardous particles escaping. The housing is compact and modular to accommodate high air volumes, and is made of reinforced steel constructed to withstand pressures and temperatures.
The Roll-O-Matic is a heavy-duty automatic renewable media air filter that requires little maintenance. It uses a spool system to advance high quality filter media evenly so that unfiltered air does not bypass the media. The basic components include an upper dispensing unit that houses the clean media roll, a lower rewind unit for the used media, guide rods and rollers to keep the media flat, and a motor and controls to advance the media automatically.
Roll-O-Mat produces various types of automatic roll filter media for air filters, including Roll-O-Mat Gold, Blue, Green, and Red. The different media types vary in material (fiberglass or synthetic fibers), thickness (1/2 to 2 inches), adhesive coating, and maximum operating temperature (up to 300°F for Roll-O-Mat Red). All media are 65 feet long and have a tinted side to indicate air flow direction. Roll-O-Mat Gold has the highest fiber density and compression strength for maximum filtration performance.
The document summarizes Roll-O-Mat, a high-quality roll filter media that is suitable for use in automatic roll filters from AAF and other manufacturers. It has a progressive density construction that enables dirt particles to be captured throughout its depth, maintains its form during use, and has a high dust holding capacity. It is made of coated glass fibers bonded with thermoset resin and is available in different widths and lengths to accommodate various installation needs.
The document summarizes the features of the PharmaGel HEPA filter module. It includes an airtight gel seal that forms around the filter to prevent leaks. The filter is held securely in place by four retainers that turn 90 degrees to easily replace the filter cartridge. The module housing is constructed of sturdy welded aluminum and can be used for either vertical or horizontal airflow applications.
FrontLine is a line of fiberglass air filter media from AAF International designed for different operating conditions and dirt loading levels. FrontLine Gold is designed for the toughest conditions and highest performance. It has very high compression strength from a bonded fiber construction. FrontLine Blue and Green are for high and medium performance conditions, respectively. FrontLine Red is designed for higher temperature applications up to 250°F. The document provides details on the construction, adhesive, fiber content, and performance specifications of each type of FrontLine media.
BioVee and AstroVee are lightweight filters designed for HVAC systems that provide high filtration efficiency while maintaining low pressure drops. They are available in classifications H10 to H13, have rigid designs with pleated media packs and thermoplastic separators to ensure good air quality. The polystyrene construction is fully incinerable and free of halogens. They can operate at temperatures up to 80°C and withstand temporary moisture exposure without significant pressure increases.
The AstroVee is a high efficiency particulate air (HEPA) filter designed for constant and variable air volume systems. It uses a V-shaped configuration of mini pleat media packs in a rigid galvanized steel housing to increase media area and filter capacity. This allows for low pressure drop and energy costs. The AstroVee is suitable for applications requiring strict airborne contaminant control, and its rigid construction performs well under turbulent conditions.
This document discusses different types of activated carbon filters and their uses. It describes several adsorbent media options for chemical air filtration, including granular activated carbon (GAC), potassium permanganate, and blends. It also provides details on various carbon filter housings, trays, inserts and panels that can be used with the different adsorbent media depending on the application and types of gases and odors needing removal. Key information highlighted includes the different filter materials used, their odor removal capabilities, and housing features that allow for easy access and replacement of filter components.
The document describes AG-28 paint arrestor pads. It discusses how the open weave fiber pattern holds more paint and collects it throughout the full depth of the pad, extending the pad's life. Clean exhaust air flows through due to the thermoset resin preventing collapse. The continuous glass fibers force paint to change directions, collecting on the fibers while cleaner air flows through. AG-28 pads can be changed quickly and fit standard holding frames with no new accessories needed.
The AstroFan FFU is a self-contained ceiling filter fan unit designed for use in cleanroom areas. It has low energy consumption and operating costs while providing high static pressure and airflow. The unit comprises a steel or aluminum housing, backward curved fan and motor, and replaceable HEPA or ULPA filter. It is available with traditional AC motors or more efficient EC motors, and various control and interface options.
VariCel VXL are compact filters designed for industrial and commercial HVAC systems. They offer high capacities of 3000-5000 m3/h, are lightweight and easy to install. VariCel VXL filters are available in efficiency classes F6-F9 and can withstand difficult operating conditions like changes in air volume, high humidity, and intermittent water exposure. They also have long service lives and low resistance.
This document provides information on the AmerTex R-Series air filter media line. It describes the various synthetic and natural media types, their recommended applications, cleaning methods, and technical specifications. The R-Series media features an exclusive bonding technology, low airflow resistance, and high dust holding capacity. Media types include R15 Economy, R17 Durable, R29 Standard, R50 Super, and the natural R20 media. They are suitable for applications like air conditioners, ventilation systems, and paint spray booths. The media can be cleaned by washing or blowing with compressed air.
This document summarizes information about the AmerTex F-Series air filter media. It describes three versions - F30, F55, and F60 - that are suitable for paint spray and drying booth applications and require fine filtration. The F30 medium can be used as a prefilter, while the F55 and F60 are recommended for applications needing higher air cleanliness. All are made of fine synthetic fibers in a multi-layer structure, are white in color, fire retardant, and come in rolls to fit various filter surface areas.
AmWash is a lightweight, washable panel filter for HVAC systems. It has a reusable aluminum steel frame, synthetic fiber media, and low airflow resistance. The media is available in thicknesses of 10mm or 20mm, providing high dust holding capacity. AmWash filters are classified as G3, F4, or F5 and can be used as prefilters or main filters to improve indoor air quality. The filters are easy to install due to their lightweight and compact size. While they can be blow cleaned, they are also washable using water and detergent.
More from Công ty TNHH Thương Mại Quốc Tế ICD (20)
Roll o matic installation & maintenance guide rev2
1. Installation & Maintenance guide
Roll-O-Matic
Automatic renewable
media air filter
AAF Manufacturing Sdn. Bhd.
Lot 6, Jln Pengapit,
15/19, Seksyen 15,
40000 Shah Alam
3. ROLL-O-MATIC Installation & Maintenance English April. 2008
Page 3 of 19
CONTENTS
1 DESCRIPTION 4
1.1 ROM Specification 5
1.2 Excluded equipment 6
1.3 Weight (kg) 7
1.4 Dimensions 8
2 INSTALLATION 10
2.1 Principle 10
2.2 Assembly of each section arrgt 1-3-4 «STANDARD Air Flow» 12
2.3 Assembly of each section arrgt 1-3-4 «REVERSE Air Flow» 12
2.4 Assembly of each section arrangement 2 «STANDARD
Air Flow»,«REVERSE Air Flow» 13
2.5 Duct connections 15
3 WIRING DIAGRAM 16
3.1 Control with pressure switch 16
3.2 Control with auto sensor 16
3.3 Control with timer 16
3.4 Electrical connections 16
4 CONTROL ARRANGEMENTS 16
4.1 Pressure control 16
4.2 Auto Sensor Control 16
4.3 Timer Control 16
4.4 Manual control 16
4.5 Auto Control 17
4.6 End of media 17
5 GUARANTY 17
6 MAINTENANCE 18
6.1 Lubrication 18
6.2 ROLL-O-MAT media replacement 18
6.3 Procurement of the ROLL-O-MAT media roll 18
7 ROLL-O-MATIC G5 SPARES 18
7.1 Advisable spare parts –1st
year 18
7.2 Advisable spare parts – 2nd
year 18
8 Appendix
4. ROLL-O-MATIC Installation & Maintenance English April. 2008
Page 4 of 19
1 DESCRIPTION
The ROLL-O-MATIC model G5 is an automatic roll filter that uses a renewable roll filter
media.
The ROLL-O-MATIC filter basically consists of the filter curtain made of Roll-O-Mat
and various mechanical parts to keep the media in place and renew the media.
The Roll-O-Mat media consists of a large number of continuous glass fibres that are
bounded together by a thermal setting resin binder through which the media gets a
high mechanical strength.
The media has a progressive density and the fibres become thinner in the direction of
the air stream (40-20 microns).
The media is impregnated with a special non-flammable jell-like viscosine adhesive.
The media can be used in temperatures up to 80 degrees C.
ARRANGEMENTS :
Arrangement 1 : Vertical roll-filter.
Arrangement 2 : Filter installed on its right-hand side.
Arrangement 3 : Filter installed flat on its back on the floor
Arrangement 4 : Filter installed flat against the ceiling.
5. ROLL-O-MATIC Installation & Maintenance English April. 2008
Page 5 of 19
The Roll-O-Matic filter is designed to operate in either of the two following air flow
arrangements :
1.1 ROM Specification
Each standard Module comprises of the following:
• Motor with reducer 0.18kw -220/440V-3ph-50Hz, IP 55 Class: F
• Compression bar
• Pressure Control
• Media Run Out Switch (End of Media Switch)
• Top Cover
• Bottom Cover
• Top Blank off Plate
• Bottom Blank off plate
• Initial Fill of M94 Media
• Factory Assembled
1.2 Excluded equipment
The duct connections with service access doors.
The electrical cables between motor, control box and media run-out switch of the drive
section.
The required wiring and controls to connect the filter with the main fan.
Motor protection and starter.
10. ROLL-O-MATIC Installation & Maintenance English Apr. 2008
Page 10 of 19
2 INSTALLATION
The ROLL-O-MATIC model G5 should be assembled on a flat surface.
The following tools are required :
- 1-10 mm wrench and box spanner,
- 1-13 mm wrench and box spanner,
- 1- Allen key Set,
- 1 adjustable spanner
- 1 screwdriver medium size
- 1 screwdriver small size,
2.1 Principle
The G5 ROLL-O-MATIC filter can be built from 1 to 5 sections with one motor
reducer driving 2 sections maximum.
The left section equipped with the driving system is called «drive section» and the
right one «slave section» as it is without motor-reducer. Locate the sections
perfectly in line, as shown on the following sketches.
For 1 or 2 sections installed on the side (arrgt 2) see the floor location on above
sketch.
11. ROLL-O-MATIC Installation & Maintenance English Apr. 2008
Page 11 of 19
SKETCHES FOR SOME LOCAL ARRANGEMENTS
12. ROLL-O-MATIC Installation & Maintenance English Apr. 2008
Page 12 of 19
2.2 INSTALLING THE MEDIA ROLL «STANDARD Air Flow»
2.2.1 LOADING
a) Remove the Roll-O-Mat media from its carton.
b) Take the media pins for the top roll and place them in the roll.
c) Install the roll between the side panels and let it slide into place. It
automatically blocks.
d) Pull the paper leader over the top media turning reel and guide it
down between the media guide rods, then go underneath the
bottom turning reel.
e) Stick the paper leader into the empty spool according to the sketch
«Standard air flow» page 5. Media dirty air side should roll from the
lower side of the spool. The tension wires of the media are then
located at the back.
f) Wind 20 cm of media by pressing push bottom on the junction box.
2.3 INSTALLING THE MEDIA ROLL «REVERSE Air Flow»
2.3.1 LOADING
Identical to standard air flow paragraph 2.2. a) until d).
e) Stick the paper leader as shown on sketch «Reverse air flow»
page 4
The tension wires of the media are then located downstream.
f) Wind 20 cm of media by pressing the push button.
15. ROLL-O-MATIC Installation & Maintenance English Apr. 2008
Page 15 of 19
2.4 Duct connections
Holes are punched on top, bottom and side panels (Dia. 10,5 – spaced 101,6 mm).
See general arrangement sketch –page 8.
Bolt the duct to the top section and both sides of the filter.
Then seal the duct and the filter with sealing material.
16. ROLL-O-MATIC Installation & Maintenance English Apr. 2008
Page 16 of 19
3 WIRING DIAGRAM
3.1 Control with pressure switch
See drawing no. M5100-000-001.
3.2 Control with auto sensor
See drawing no. M5100-000-002
3.3 Control with timer
See attachment M5100-000-003
3.4 Electrical connections
The ROLL-O-MATIC model G5 can be supplied for various supply voltages.
The contractor should check whether the equipment supplied is complying to the
site voltage.
Pay attention to the motor rotation direction. (Standard air flow or reverse air flow)
see page 5.
4 CONTROL ARRANGEMENTS
4.1 Pressure control
The media unwinding is control by a pressure switch, scale 30 to 400 Pascals,
recommended setting 140 to 200 Pa.
Connect pressure tips up and downstream the filter
Unwinding is stopped when the pressure drop has reached 120 Pa.
For more information on pressure switch, see pertaining bulletin.
4.2 Auto Sensor Control
The media unwinding is control by a light and a photocell calibrated to activate the
drive as dirt accumulates. (Work independently from airflow or time cycles.) ideal
for both VAV Systems and constant volume systems.
4.3 Timer Control
The media unwinding is control by PLC to set the timer. Additional pressure switch
can be utilized to override the timer for temporary heavy dust loads, or it may be
applied as a media economizer which will not allow the timer to operate until a
preset pressure drop is attained.
4.4 Manual Control
a) Turn the on/off selector switch to on position to turn on the power.
b) Turn the auto/manual selector switch to manual to manually start the motor.
This switch is also used for installing a new roll or rewinding completely a used
roll.
17. ROLL-O-MATIC Installation & Maintenance English Apr. 2008
Page 17 of 19
4.5 Auto Control
a) Turn the on/off selector switch to on position to turn on the power.
b) Turn the auto/manual selector switch to auto for differential pressure switch
control/photo sensor control/ Timer Control.
4.6 End of media
In the top section is located a media run out switch, which will block the transport
of new media into the air stream when the roll has ended.
In this case, the signal lamp will light and an optional sound alarm can be added
(excluded from AAF supply).
5 GUARANTY
Guaranty can only be granted if media is AAF ROLL-O-MAT.
18. ROLL-O-MATIC Installation & Maintenance English Apr. 2008
Page 18 of 19
6 MAINTENANCE
6.1 Lubrication
Reducer is lubricated with synthetic oil : no maintenance is necessary as it is life
lubricated.
Periodically check that exterior surfaces are clean.
6.2 ROLL-O-MAT media replacement
Rewind completely the ROLL-O-MAT roll and the paper Kraft end using the
manual drive selector switch on the junction box.
To remove the dirty media roll press the spring located in the roll pin opposite to
the square drive.
Remove the upper empty media spool and install it at the bottom of the filter.
Follow the instructions of the chapter 2.2.1 « STANDARD Air Flow » or chapter
2.3.1 « REVERSE Air Flow » to install the clean media spool in the upper part of
the Roll-O-Matic filter.
Disposal of the used roll is to be done according to the home regulations.
6.3 PROCUREMENT OF THE MEDIA
The initial ROLL-O-MAT media roll is supply with the filter.
When the pilot light of cycle complete on the junction box is on, proceed to the
replacement of the ROLL-O-MAT media roll(s).
It is advisable to have ready at hand, one media roll per ROLL-O-MATIC section.
To order new media rolls, please contact the nearest AAF Office or contact AAF
Malaysia at +603-50397777 to know your AAF local representative.
19. ROLL-O-MATIC Installation & Maintenance English Apr. 2008
Page 19 of 19
7 ROLL-O-MATIC G5 SPARES
7.1 Advisable spare parts – 1ST
YEAR
Description Reference number
Upper LEFT pin
. Standard air
. Reverse air
. 792875301
. 792874502
Upper RIGHT pin
. Standard air
. Reverse air
. 792874501
. 792875302
Lower LEFT pin . 79915439
Lower RIGHT pin (control side) . 7928823
Media run out switch . 79971028
M94 ROLL-O-MAT roll 3’-wide . 6200100003
M94 ROLL-O-MAT roll 4’-wide . 6200100004
M94 ROLL-O-MAT roll 5’-wide . 6200100005
M94 ROLL-O-MAT roll 6’-wide . 6200100006
7.2 Advisable spare parts – 2nd YEAR
Description Reference number
Motor- reducer 0.18 kW 220/400 3-Ph . 79919332
11-tooth pinion . 796867801
48-tooth sprocket . 79915397
Roll chain . 79918888
Pressure switch control panel . 79004
M94 ROLL-O-MAT roll 3’-wide . 6200100003
M94 ROLL-O-MAT roll 4’-wide . 6200100004
M94 ROLL-O-MAT roll 5’-wide . 6200100005
M94 ROLL-O-MAT roll 6’-wide . 6200100006