Sanjay Singh Rawat is a mechanical engineer with over 6 years of experience in the automobile industry. He currently works as a Team Leader at Ford India Pvt. Ltd. in Sanand, Gujarat, where he leads a maintenance work team and focuses on cost reduction. Previously he has worked at Honda Logistics and TATA Motors in maintenance roles. He has expertise in areas like plant operations and maintenance, production planning, process enhancement, and safety and quality assurance.

1. Sanjay Singh Rawat
E-Mail: good2cu89@gmail.com; Contact: +91 - 9727226847
Address: Village - Chyali, P. O. - Chhanagolu, District – Almora, Uttarakhand
Manufacturing Operations and Plant Operation & Maintenance
Professional Preface
> A result oriented professional with over 6 years of experience in Automobile Industry.
> Currently associated with Ford India Pvt. Ltd., Sanand, Gujarat as Team Leader (Maintenance work
team); Department – TCF.
> Adroit in executing cost saving measures & modifications to achieve substantial reduction in O & M expenditures
and work within the budget.
> Keen understanding of the formalities and implementation of quality systems and complying with the norms of
regulatory authorities. Adroit in enhancing productivity and operational efficiencies.
> Well versed in enhancing Manufacturing Operations in order to optimize resource & capacity utilization.
> Believe in leading from the front. Working on SQDCPME.
> Experience in:-
o Minimising performance bottlenecks for achieving MTBF & MTTR with minimum consumption of spares.
o Handling and motivating team to deliver 100% flow on time.
o Controlling and minimising defect in cars from trim & door line; ensuring good FTT when rolled out from
final line. Communicating production team leaders with ICA and PCA of defects.
> Qualified with Bachelor Program (Mechanical Engineering) and Diploma in Mechanical Engineering.
> An enterprising leader with abilities in leading multi-skilled motivated teams to achieve organisational goals.
Areas of Expertise
> Developing and implementing plant’s key procurement strategies /
contingency plans.
> Streamlining system and procedures for effective cost reduction and inventory
control for ensuring ready availability of materials.
> Formulating plans for procurement of goods & monitoring procurement from
the markets at optimum costs for seamless operations.
> Interacting with user departments for analysing the required material.
> Monitoring & achieving production targets, business vision & goals, through
effective planning, periodic reviews & appropriate don spot decisions on
subjects hindering the progress.
> Planning & executing preventive maintenance; spare parts requirement and
controlling inventory.
> Setting up predictive maintenance activities and achieving the same within
time and cost parameters.
> Liaising with various departments within the organisation; following up
regarding outstanding stock and procurement issues.
Work Experience
Since Jun’13 with Ford India Pvt. Ltd., Sanand, Gujarat as Team Leader (Maintenance work team);
Department – TCF
Joined as Maintenance Associate
Key Deliverables
> Achieve the flow on time with safety and quality with 0/100 mind - set.
> Encourage and motivate team to achieve assigned targets.
> Plan and execute training for team members and executing their versatility.
> Responsible for production as well as maintenance from MWG area.
> Supervise trim time production and maintenance along with Kawasaki Robot Glazing cell for PU application on
front and rear windshield. Plan back up for line side tools and critical spare parts.
Manufacturing
Operations
Production Planning
Process Enhancement
Plant Operation &
Maintenance
Safety & Quality
Assurance
Cost Control
Liaising & Coordination
Material & Relationship
Management

2. > Accountable for BBQ for machine and equipment in respective zone.
> Execute daily start - up, zone throughput, process confirmation and close out.
> Implement preventive, predictive and breakdown maintenance for glazing cell.
> Ensure 100% readiness of man, machine and material.
> Set up plant and machinery in TCF shop for manufacturing of passenger car B562.
> Ensure health and safe working environment.
Oct’12-Jun’13 with Honda Logistics Inc., Tapukara, Rajasthan as Jr. Executive; Department - Tyre
Assy Line (Maintenance)
Key Deliverables
> Establish a new project for wheel and tyre assy line inside HMSI Tapukara Plant.
> Find and troubleshoot fault.
> Look after daily maintenance check list and preventive & breakdown maintenance.
> Responsible for activities lean with maintenance i.e. - 5S, CI, TPM and KAIZEN.
> Handle daily breakdown maintenance like motor and electrical panel problem.
Jun’10-Oct’12 with TATA Motors Ltd., Pant Nagar as Supervisor Trainee; Department - Powertrain
Shop (Maintenance)
Key Deliverables
> Perform facility maintenance and major / minor repairs on all equipment in powertrain shop.
> Troubleshoot all mechanical, pneumatic and electrical machinery.
> Maintain CNC machines, SPM, washing machine for cylinder block & head, engine assay line and engine testing
cell. Manage machine downtime and report it due to instrument failure.
> Enhance the process, being a TPM member.
Training Attended
> 2 Months Refresher Training on FANUC Robotics, Allen Bradly PLC, PLC Programming, Relay Logic, Pneumatics,
Electropneumatics, Hydraulics, Motor and Drives, etc. from NTTF.
> 1 week Soft Skill Training from Ministry of Labour & Employment, Dehradun.
> 1 Week Kawasaki Advance Robotics Training in Ahmedabad.
> 3 Days Training for SCA System for Glazing Cell in Pune.
> Fire and Safety Training.
IT Skills: Conversant with Internet and MS – Office Applications (Word, Excel & PowerPoint).
Qualifications
Bachelor Program (Mechanical Engineering)
NIBMT in 2014. Secured 70% marks.
Diploma in Mechanical Engineering
Government Polytechnic, Garur in 2010. Secured 67% marks.
XII
CBSE Board in 2007. Secured 67% marks.
X
CBSE Board in 2005. Secured 80% marks.
Personal Dossier
Date of Birth : 5th
March, 1990
Linguistic Abilities : English and Hindi