Rajiv Saxena has over 25 years of experience in maintenance and production roles. He is currently the Manager of Maintenance and Process at Hella India Automotive Pvt Ltd in Gurgaon. Previously he has held roles at Pricol Ltd, Salora International Ltd, and Premier Vinyl Flooring Ltd. He has extensive experience in electronics manufacturing, SMT lines, and maintenance of automation equipment. Rajiv has received several awards for his contributions in areas like kaizen, poke yoke, productivity increases, and cost savings.

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CURRICULUM VITAE
RAJIV SAXENA
B-105 Krishana Enclave
West Model Town
Ghaziabad
Mobile No:+91-8826125588
E-Mail id:rajiv_saxena68@yahoo.co.in
____________________________________________________________
Objective:
Acquire a significant position in a competitive organisation and explore opportunities to
demonstrate professional ability towards ensuring targets set by company to fulfill internal &
external customer requirements
Employment History : May 2013-Till date
1.Hella India Automotive Pvt. Ltd.
Presently working as Manager Maintenance & process of electronics module with
Hella India automotive Pvt. Ltd. Gurgaon.
Company Profile
Hella India is a 100% owned subsidiary of Hella Group of Germany. It is world leader in Horns, Air
Temperature Sensors, Body Actuators, Switches, Accelerator Pedal Sensors , body control unit ,
remote key entry ,CAPE & FCM and supplying to automobile industries (Export & OEM) all major
car manufacturers like Tata Motors, Maruti Suzuki, Mahindra & Mahindra REVA, Ashok Leyland,
Eicher, Hyundai, Honda, General Motors, Ford, IFB, Behr, Lumax, IJC, Nippon etc. It is TS-16949
& ISO-14001 certified company.
Job Responsibilities:
 Responsible for overall Manufacture Process & maintenance of SMT Line ,BCM and RKE.,
 To meet the customer requirement, as per plan.
 Rejection control and analysis through daily quality meeting and quick response to the
problems.
 To maintain OEE of AMS ( automatic mounting system) and FMS(flexible mounting system.)
 Responsible for taking CAPA (corrective action and preventive action )againt quality related
observation for in-house and customer.
 Responsible for customer , QMS and EMS and internal audits .
 Responsible for sample planning , production and full run and run at the rate tests for new
projects.
 Having knowledge of Traceability upto product and components level through iTac ( internal
system for traceability and control)( software used in hella).
 Having knowledge of press fit technology ( substitute of soldering.)
 Having Knowledge of multifunctional depanellization like saw and milling made by asys.
 Having knowledge of automatic end of line tester of BCM & RKE.
 Having Knowledge of fully automated logistic box for RKE and BCM made by IPTE, China.
 Having knowledge of automatic laser marking to create Data Matrix Code to ensure complete
traceability and control on each and every station.
Having knowledge of engraving type marking on product.

2. M/S Pricol Ltd. June 2006 – April 2013

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 Worked as a Dy. Manager production & maintenance of Electronics Modules & SMT Line ,
with M/s PRICOL LTD Manesar Gurgaon, .
 Company Profile :
 Pricol Ltd. is one of the leading manufacturers of instrument clusters and many types of
gauges for two wheelers & four wheelers and supplying to all OEMs Automotive industries like
Maruti, Hero Honda, Honda, Telco, Honda siel, Yamaha etc., apart from these, Pricol joint venture
& technical collaboration with DENSO Corp Japan for supplying products to power train
application & vehicle management application such as Chain tensioner, Auto fuel cock, Speed
Sensor etc., Pricol Ltd operating 8 manufacturing units at varies places in india & International such
as Coimbatore, Gurgaon, Pune, Rudrapur & Indonasia.
Job Responsibilities:-
• Responsible of complete maintenance of PLC based special purpose machines (SPM).
• Responsible for different types of machine, like Speedo Meter pointer driving machine, Wave
Soldering, Auto calibration, inspections stages etc.,
• Responsible for complete maintenance of SMT Line.& spare part management.
• Hands on experience of different types of soldering machines like wave soldering ,reflow ,CNC
Coil Winding Machine etc..
• Responsible for the documentation of ISO/TS 16949,OHSAS 18001,ISO14001 records.
• Designing concept of various Gauges, Fixtures required for development product.
• Finding out possibility of Poke Yoke & Kaizen in existing & new line , new fixtures &
implementation of the same.
• Implementing systems & cycle time study , line balancing, increasing production.
• Planning & monitoring of Preventive maintenance.
• Analysis of preventive & predictive maintenance .
• Implement varies type energy ,water & diesel saving activity in our plant.
• Responsible for conducting weekly progress of new line set up with CFT and make action plan
and responsibility.
• Conducting process audit for process development and cost reduction.
• Development of tools, modification of tools to improve productivity, quality of product.
• Planning and managing manpower resources & maintains 5S in deptt..
• Planning & monitoring of critical & Consumable spare part .
• Monitoring & managing all electronics two & four Wheeler speedometer assembly & SMT line.
• Meet target as per production plan assembly section and analysing O.E.E data for maximum
utilization of man machine & material for improving productivity.
• Responsible for smooth material flow within the assembly section & other departments.
• Co-ordination with PPC for material shortage and production planning.
• To provide regular training to operator about the operation of machine ,Safety factor ,5S
,ESD,On job training, Special & critical process etc.

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• Co-ordinating internal / external audit & maintaining records as per customer requirement &
ISO/TS 16949 :2009,ISO 14001:2004 (EMS),18001:2007(OHAS)
• .To organize quality meeting on daily basis & to take countermeasures against rejection .
• Developing new Kaizen to eliminate rejection & increase the productivity. Installing POKE-Yoke
for Zero online rejection.
• Involved in Just In time activity for increasing productivity by eliminating the idle time.
• Analysis of causes of nonconformity & Corrective & preventive action on customer complaints.
• Responsibility to maintain system & process in entire SMT depot’s per customer requirement.
Achievements-
• Received rewards, under Kaizen & Poke-Yoke suggestion, scheme.
• Install and start production , new electronics lines for different customers.
• Automation in lines and semi automation in work stations.
• Done poke – yoke & Kaizen in Electronics cluster & SMT line.
• Productivity increased in YV-4 & Yg-4 line speedo & tacho Meter.
• We have installed & commissioned SMT & electronics cluster line.
• Cost saving done, to repair PCBs
• We have achieved best attendence award
3. M/S Salora International Ltd. July 1996 - June 2006
 Worked as a Sr. Engineer in Maintenance Dept., with M/s Salora International Ltd,
Noida – U.P from July 1996 to June 2006.
Company Profile:
M/S Salora International Ltd is a unit of Salora Group and having manufacturing facility in
India of F.B.T (Fly Back Transformer) D.Y (Deflection Yoke) & speaker Under the License
from KYUSHU MATSUSHITA ELECTRIC Co. JAPAN.
Job Responsibilities:-
• Responsible of complete maintenance activity of the all machines.
• Involved in Programming of CNC & PLC based winding machines such as
• NITTOKU,TORAY,&KME etc. ( Software & Hardware)
• Worked in different type of electro-pneumatic circuits based on CNC machine.
• Worked on PID controlled based heating chambers, ovens & heating tunnels.
• Maintenance of different types of vacuum pumps and vacuum chambers of EPOXY
injection & soldering machine .
• Developed different types of dedicated machine parts, jigs, fixtures, mandrels, and semi
automatic special purpose machines.
• Worked on Servo Amplifier Programming & AC drives.
4. M/S Premier Vinyl Flooring Ltd Aug 1992 - June 1996
 Worked as a Asstt. Engineer in Maintenance Dept., with M/s Primier Vinyl flooring Ltd,
Secundrabad – U.P from Aug 1992 to June 1996.
Company Profile:
M/S Primer Vinyl Flooring Ltd is a unit of Premier Vinyl Flooring Ltd is a unit of RPG
Group, manufacturer of different types of floorings.

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Job Responsibilities:-
• Responsible of complete maintenance activity for electronic machines.
• Repairing of Calendaring plant, Banbaries, D.C Drives Operated machine etc.
TECHNICAL TRAINING
 Company wide Process Improvement by 3E Management Consultant.
 Training on pneumatic from SMC Noida..
 Advance Training In Linear & Digital Ics & its application from ATIEPI DEHRADUN.
 Training On Computer Hardware & Maintenance from AT&T New Delhi.
 Training programme on Daily work management from ACMA New Delhi
 Training on SAP
 Training on ESD ,
 Training on yamaha & fuji smt line Like Printer ,Mounter & AOI.
 Training on CIS ( certified IPC Specialists ) on IPC 610 E
Computer proficiency
 Windows 98, MS Word, MS Excel, MS Outlook ,Power point, ERP software,Lotus
Notes.
 Having knowledge on SAP.
 Overseas Visit :
Had undergone training to South Korea for CNC winding machine maintenance ( 1
Week )
Visited Germany for training for Press fit technology, accelerator pedal sensor
(cypose technology), & SMT line from 21 July 13 20 Aug.13.
EDUCATIONAL DETAILS
High School: Passed from U.P Board in 1982 .
Intermediate: Passed from U.P Board in 1984 .
B.Sc.(PCM Group) Passed from Merrut University.
TECHNICAL DETAIL
Diploma (ELECTRONICS) Passed from Bombay Technical Board Bombay with Ist Div.
PERSONAL DETAIL
DOB: 31.05.1968
S/O : Shri. R.B Saxena
Phone :0120-2860694
 Salary (CTC) : Rs. 11.2 Lakhs
(RAJIV SAXENA)
Date:

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Place: Gurgaon

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Place: Gurgaon