Crude oil heater 9Cre-1Mo steel tubes from a refinery plant were studied, after 5 years of service at nominally 650 Cº and 3 bar, to predict their remnant lives. The investigation included dimensional, hardness and tensile measurements in addition to accelerated stress rupture tests between 650 Cº and 700 Cº and microstructural examination. Tube specimens were taken from two sections, the overheated side and the side which only saw the nominal operating temperature. The method employed involved the prediction of the increase in temperature with increasing sediment deposition during the operating life times using an FEM model. In addition the predicted temperatures are used to derive appropriate creep properties at relevant temperatures in a 3D pipe FEM creep analysis to predict the pipe deformation rate. All compare well with the actual service exposed pipe measurements and layer deposition. The overheated side revealed a small loss of creep strength in a stress rupture test. A layer of sediment (appr. 10 mm thickness) consisting basically of sintered carbon (coke) spread over the inside of the tube was acting as a thermal barrier causing the temperature to rise above 650 Cº. Analysis for the overheated side predicted an upper bound temperature of 800 Cº and a life of about 50 h suggesting that failure by creep rupture could occur rapidly in the sediment region.
A review of effect of welding and post weld heat treatment on microstructure ...eSAT Journals
Abstract
Today getting high thermal efficiency in thermal and nuclear power plant is a big challenge. Many new material are developed. SA 335 grade 91 steel is modified high chrome-moly martenstitic steel. This material is having excellent toughness and high temperature creep strength. During welding, this material is having tremendous change in its microstructure and hence mechanical property. Many research works were done in this area. This paper discusses weld ability of P91 material. Effect of different welding process, type of filler wire, its chemical composition and type of flux is discussed in this paper. PWHT is necessary after welding of P91 steel. PWHT temperature and its duration affects phase transformation and mechanical properties of weld metal, HAZ and parent metal. Major focus is given on hardness, creep resistance and notch toughness.
Keywords - P91, Welding, Microstructure, Toughness, Creep, Hardness, PWHT
A Comparative Study on Direct and Pulsed Current Gas Tungsten Arc Welding of ...IDES Editor
the aim of this article is to evaluate the mechanical
and microstructure properties of Inconel 617 weldments
produced by direct current electrode negative (DCEN) gas
tungsten arc welding (GTAW) and pulse current GTAW. In
this regard, the micro structural examinations, impact test
and hardness test were performed. The results indicated that
the joints produced by direct mode GTAW exhibit poor
mechanical properties due to presence of coarse grains and
dendrites. Grain refining in pulse current GTAW is reason of
higher toughness and impact energy than DCEN GTAW.
Further investigations showed that the epitaxial growth is
existed in both modes that can strongly affect the mechanical
behavior of the joints in heat affected zone (HAZ).
Vacuum Arc Remelting (VAR) Furnaces are not only strategic but also back-bone of the Midhani. Currently Mishani has 2 VARs, which are installed for serving different purposes. This technical presentation shows in very simple, how the VAR furnaces work and what are the differences among both of the VARs. Anyone with non-technical background and easily understand the complex concept of Vacuum Arc Remelting.
A review of effect of welding and post weld heat treatment on microstructure ...eSAT Journals
Abstract
Today getting high thermal efficiency in thermal and nuclear power plant is a big challenge. Many new material are developed. SA 335 grade 91 steel is modified high chrome-moly martenstitic steel. This material is having excellent toughness and high temperature creep strength. During welding, this material is having tremendous change in its microstructure and hence mechanical property. Many research works were done in this area. This paper discusses weld ability of P91 material. Effect of different welding process, type of filler wire, its chemical composition and type of flux is discussed in this paper. PWHT is necessary after welding of P91 steel. PWHT temperature and its duration affects phase transformation and mechanical properties of weld metal, HAZ and parent metal. Major focus is given on hardness, creep resistance and notch toughness.
Keywords - P91, Welding, Microstructure, Toughness, Creep, Hardness, PWHT
A Comparative Study on Direct and Pulsed Current Gas Tungsten Arc Welding of ...IDES Editor
the aim of this article is to evaluate the mechanical
and microstructure properties of Inconel 617 weldments
produced by direct current electrode negative (DCEN) gas
tungsten arc welding (GTAW) and pulse current GTAW. In
this regard, the micro structural examinations, impact test
and hardness test were performed. The results indicated that
the joints produced by direct mode GTAW exhibit poor
mechanical properties due to presence of coarse grains and
dendrites. Grain refining in pulse current GTAW is reason of
higher toughness and impact energy than DCEN GTAW.
Further investigations showed that the epitaxial growth is
existed in both modes that can strongly affect the mechanical
behavior of the joints in heat affected zone (HAZ).
Vacuum Arc Remelting (VAR) Furnaces are not only strategic but also back-bone of the Midhani. Currently Mishani has 2 VARs, which are installed for serving different purposes. This technical presentation shows in very simple, how the VAR furnaces work and what are the differences among both of the VARs. Anyone with non-technical background and easily understand the complex concept of Vacuum Arc Remelting.
Since so many years a problem occurs in KSB Pump Va mbori for casting process i.e. cracks occurs in the castings & it is repeated one. Therefore the compan y has given opportunity to me to solve this problem . In case of steel casting there are mainly cracks & also blo w holes induced due to the casting procedure. There are many factors for the casting defects .The factor is unev en material feeding in casting & also due to the mo uld material & also the core material. These cracks finally brea k directly the component of the casting i.e. in cas e of pump the casting component is like Impeller,Volute casing & casing cover. At the time of feeding of steel material in to the casting the material is in liquid us form i.e. it i s hot material & this material is feeding into casting at the time o f feeding it develop different region of heat. At o ne side the temp is high &at other side the temp is low this also pr oduce cracks. To simulate that casting we use the M AGMA SOFTWARE for simulation & validate it using NDT.
Development of dual phase steel and determination its of mechanical propertiesIAEME Publication
In this paper, the development of dual phase steel from low carbon steel and mechanical
properties have been studies. Dual phase steel is developed by intercritical annealing in order to
improve the hardness and impact toughness. Low carbon steel of 0.21% carbon content is first
intercritically heated in furnace and then rapid cooling in water is done to obtain the martensitic
steels. Different samples of DP steels are prepared by the intercritical annealing process temperature
ranging from740˚C to 840˚C. The heating temperature and different time of heating of the steel is
used to make different percentage of Maternsite steel. Dual phase steel so obtained is now tested and
properties of the DP steel are evaluated. Hardness, charpy, microstructure test for each specimen is
conducted to compare its hardness and toughness with low carbon steel. The mechanical properties
of heat treated and non heat treated specimens are obtained and compared. The result indicates that
the specimen hardness and toughness are proportional to amount of martensite and amount of
martensite depends on intercritical annealing temperature.
Effect of Heat Treatment on Corrosion Behavior of Spring SteelsEditor IJCATR
The experimental work deals with the effect of heat treatment on the corrosion behaviour of spring steels. In this study the
heat treatments like hardening, normalizing and tempering were done for spring steels to obtain martensitic matrix, pearlitic structure
and tempered martensitic matrix respectively. After heat treatment the microstructural studies were carried out for the samples using
SEM. Hardness measurements were done. The corrosion behaviour of all heat treated samples in HCl at different concentration (1.5N,
2N and 2.5N) was determined using Tafel extrapolation technique. The variation in the corrosion rates due to the effect of heat
treatment was noted. The results indicate that for fully martensitic matrix the corrosion rate is minimum and for pearlitic structure its
maximum. As tempering time is increased the corrosion rate increases correspondingly. The corroded microstructural images were
also taken using SEM and analysed.
Finite Element Simulation of Plasma Transferred ARC Welding [PTAW] of Structu...IJERA Editor
Plasma transferred Arc welding is one of the most widely used welding process, in which the metals are fused just above the melting point, and makes the metal to fuse. It is employed in many applications like tool die and metal casting, strip metal welding etc. This investigation is to analyze temperature distribution residual stress and distortion by varying the heat source parameter in SYSWELD, and compared the results with ANSYS. The simulation of Plasma Transferred Arc welding was of structural steel plate performed using a non-linear transient heat transfer analysis. Heat losses due to convection and variation of material properties with temperature were considered in this analysis. To incorporate the heat developed the Gaussian distribution was considered. Finite element simulations were performed using ANSYS Parametric Design Language (APDL) code and using SYSWELD. The temperatures obtained were compared with experimental results for validation. It was found that the predicted values of temperature agree very well with the experimental values. Residual Stress and Distortion were also predicted for various heat Input. The effect of heat input on residual stress and distortion was investigated.
Effect of configuration on lateral displacement and cost of the structure for...eSAT Journals
Abstract
The choice of a cost effective lateral-force-resisting system for high-rise structures is challenging. There is no streamlined methodology to quantitatively compare the cost-effectiveness of each system beyond the more qualitative perception based evaluation of advantages or disadvantages. Developers currently base their decisions on architectural layout and structural integrity. Cost considerations are often primarily based on experience.
This decision making process has three primary shortfalls.
1) It may not incorporate factors which greatly affect the economy of a particular framing system.
2) It may not allow engineers to carryout designs at the least cost.
3) Comparison of framing systems may not address the specific building types.
This investigation proposes a prototype cost-effective model for selecting either a skeleton framing system or skeleton frame with bracing system for steel structural frames. A model for selecting cost-effective skeleton framing system or skeleton frame with bracing system will be a valuable tool for all decision makers. Engineers, in particular, will be able to select optimal steel framing faster, thus reducing design time and iterations. Furthermore, selection of economic framing system will also result in direct cost savings for steel structural frames.
The study involves the design and cost estimation of steel frames representing skeleton framing system and skeleton frame with bracingsystem. The cost effectiveness of the framing systems are compared based on lateral displacement requirements and cost.The preferred framing system should meet lateral displacement requirements and is lower in cost. The results of this pilot study showed that the Skelton framing system with bracing is the cost-effective choice for 30storeys steel space frames at wind speeds of 55m/sec, 50m/sec and 47m/sec.
Keywords: Bracings, SFS (Skeleton framing system), SFWB (Skeleton frame with bracing system) etc…
Effect of chromium powder mixed dielectric on performance characteristic of a...eSAT Journals
Abstract
In this paper, the effect of chromium powder mixed dielectric fluid on machining characteristics of AISI D2 die steel has been studied. Peak current, pulse on time, pulse off time, concentration of powder are the process parameters. The process performance is measured in terms of material removal rate (MRR), tool wear rate (TWR) and surface roughness (SR). The research outcome will identify the important process parameters that maximize MRR, minimize TWR and SR. The design of experiment has been undertaken using Taguchi method. ANOVA analysis has been used to investigate the percentage contribution of each process parameter for optimizing the performance. The study indicates that all the selected parameters except pulse off time have a significant effect on MRR. Current is found to be the most significant factor for MRR and TWR. With increase in current, TWR increases. Also, surface roughness increases with increase in pulse off time.
Keywords: PMEDM, Material removal rate, Tool wear rate, Surface roughness, Taguchi method
Since so many years a problem occurs in KSB Pump Va mbori for casting process i.e. cracks occurs in the castings & it is repeated one. Therefore the compan y has given opportunity to me to solve this problem . In case of steel casting there are mainly cracks & also blo w holes induced due to the casting procedure. There are many factors for the casting defects .The factor is unev en material feeding in casting & also due to the mo uld material & also the core material. These cracks finally brea k directly the component of the casting i.e. in cas e of pump the casting component is like Impeller,Volute casing & casing cover. At the time of feeding of steel material in to the casting the material is in liquid us form i.e. it i s hot material & this material is feeding into casting at the time o f feeding it develop different region of heat. At o ne side the temp is high &at other side the temp is low this also pr oduce cracks. To simulate that casting we use the M AGMA SOFTWARE for simulation & validate it using NDT.
Development of dual phase steel and determination its of mechanical propertiesIAEME Publication
In this paper, the development of dual phase steel from low carbon steel and mechanical
properties have been studies. Dual phase steel is developed by intercritical annealing in order to
improve the hardness and impact toughness. Low carbon steel of 0.21% carbon content is first
intercritically heated in furnace and then rapid cooling in water is done to obtain the martensitic
steels. Different samples of DP steels are prepared by the intercritical annealing process temperature
ranging from740˚C to 840˚C. The heating temperature and different time of heating of the steel is
used to make different percentage of Maternsite steel. Dual phase steel so obtained is now tested and
properties of the DP steel are evaluated. Hardness, charpy, microstructure test for each specimen is
conducted to compare its hardness and toughness with low carbon steel. The mechanical properties
of heat treated and non heat treated specimens are obtained and compared. The result indicates that
the specimen hardness and toughness are proportional to amount of martensite and amount of
martensite depends on intercritical annealing temperature.
Effect of Heat Treatment on Corrosion Behavior of Spring SteelsEditor IJCATR
The experimental work deals with the effect of heat treatment on the corrosion behaviour of spring steels. In this study the
heat treatments like hardening, normalizing and tempering were done for spring steels to obtain martensitic matrix, pearlitic structure
and tempered martensitic matrix respectively. After heat treatment the microstructural studies were carried out for the samples using
SEM. Hardness measurements were done. The corrosion behaviour of all heat treated samples in HCl at different concentration (1.5N,
2N and 2.5N) was determined using Tafel extrapolation technique. The variation in the corrosion rates due to the effect of heat
treatment was noted. The results indicate that for fully martensitic matrix the corrosion rate is minimum and for pearlitic structure its
maximum. As tempering time is increased the corrosion rate increases correspondingly. The corroded microstructural images were
also taken using SEM and analysed.
Finite Element Simulation of Plasma Transferred ARC Welding [PTAW] of Structu...IJERA Editor
Plasma transferred Arc welding is one of the most widely used welding process, in which the metals are fused just above the melting point, and makes the metal to fuse. It is employed in many applications like tool die and metal casting, strip metal welding etc. This investigation is to analyze temperature distribution residual stress and distortion by varying the heat source parameter in SYSWELD, and compared the results with ANSYS. The simulation of Plasma Transferred Arc welding was of structural steel plate performed using a non-linear transient heat transfer analysis. Heat losses due to convection and variation of material properties with temperature were considered in this analysis. To incorporate the heat developed the Gaussian distribution was considered. Finite element simulations were performed using ANSYS Parametric Design Language (APDL) code and using SYSWELD. The temperatures obtained were compared with experimental results for validation. It was found that the predicted values of temperature agree very well with the experimental values. Residual Stress and Distortion were also predicted for various heat Input. The effect of heat input on residual stress and distortion was investigated.
Effect of configuration on lateral displacement and cost of the structure for...eSAT Journals
Abstract
The choice of a cost effective lateral-force-resisting system for high-rise structures is challenging. There is no streamlined methodology to quantitatively compare the cost-effectiveness of each system beyond the more qualitative perception based evaluation of advantages or disadvantages. Developers currently base their decisions on architectural layout and structural integrity. Cost considerations are often primarily based on experience.
This decision making process has three primary shortfalls.
1) It may not incorporate factors which greatly affect the economy of a particular framing system.
2) It may not allow engineers to carryout designs at the least cost.
3) Comparison of framing systems may not address the specific building types.
This investigation proposes a prototype cost-effective model for selecting either a skeleton framing system or skeleton frame with bracing system for steel structural frames. A model for selecting cost-effective skeleton framing system or skeleton frame with bracing system will be a valuable tool for all decision makers. Engineers, in particular, will be able to select optimal steel framing faster, thus reducing design time and iterations. Furthermore, selection of economic framing system will also result in direct cost savings for steel structural frames.
The study involves the design and cost estimation of steel frames representing skeleton framing system and skeleton frame with bracingsystem. The cost effectiveness of the framing systems are compared based on lateral displacement requirements and cost.The preferred framing system should meet lateral displacement requirements and is lower in cost. The results of this pilot study showed that the Skelton framing system with bracing is the cost-effective choice for 30storeys steel space frames at wind speeds of 55m/sec, 50m/sec and 47m/sec.
Keywords: Bracings, SFS (Skeleton framing system), SFWB (Skeleton frame with bracing system) etc…
Effect of chromium powder mixed dielectric on performance characteristic of a...eSAT Journals
Abstract
In this paper, the effect of chromium powder mixed dielectric fluid on machining characteristics of AISI D2 die steel has been studied. Peak current, pulse on time, pulse off time, concentration of powder are the process parameters. The process performance is measured in terms of material removal rate (MRR), tool wear rate (TWR) and surface roughness (SR). The research outcome will identify the important process parameters that maximize MRR, minimize TWR and SR. The design of experiment has been undertaken using Taguchi method. ANOVA analysis has been used to investigate the percentage contribution of each process parameter for optimizing the performance. The study indicates that all the selected parameters except pulse off time have a significant effect on MRR. Current is found to be the most significant factor for MRR and TWR. With increase in current, TWR increases. Also, surface roughness increases with increase in pulse off time.
Keywords: PMEDM, Material removal rate, Tool wear rate, Surface roughness, Taguchi method
Est group harbin urea conference 2014 pap paper v1 englishJim Novak (吉因龙)
An Improved Tube Plugging Technique for Ammonia and Urea Plant Heat Exchangers. Eliminates Welding, Reduces Downtime and Increases Reliability
We will provide details documenting the development of Pop-A-Plugs specifically for this service and how this significantly reduces the shutdown time required to seal tubes in such service. Everybody knows that welded plugs in high pressure heat exchangers in urea plants are prone to leaking problems as the proper quality of the welds is difficult to assure. Pop-A-Plug® System plugs promise a much better reliability than welded plugs.
Experimentation on heat pipe and cfd analysis for performance enhancementeSAT Journals
Abstract
Heat Pipe is a heat transfer device used in many applications and it is very similar in some respects to the thermosyphon. Since there were several limitations of thermosyphon, heat pipe was developed. The idea of the heat pipe was first suggested in 1942, since then over a several decades the serious development of a heat pipe took place. Heat pipe mainly consists of three regions viz. evaporator, adiabatic and condenser section. The heat pipe differs from the thermosyphon by virtue of its ability to transport heat against gravity by an evaporation-condensation cycle. This research work includes experimentation on available heat pipe, development of CFD model and its validation with experimental results using CFD Tool. The results obtained by CFD are in good agreement with an experimental results. Since the heat pipe is used for transferring the heat, this research work focuses on increasing the heat transfer by modified model, modifications in terms of increased surface area, is proposed. From CFD analysis it was found that the proposed modified heat pipe shows enhancement in performance in terms of heat transfer rate by 19% when it is simulated for without heat sink case and 45% while with heat sink case, compared to conventional heat pipe. The mixture multiphase model from CFD too is used for simulation of heat pipe.
Experimentation on heat pipe and cfd analysis for performance enhancementeSAT Journals
Abstract
Heat Pipe is a heat transfer device used in many applications and it is very similar in some respects to the thermosyphon. Since there were several limitations of thermosyphon, heat pipe was developed. The idea of the heat pipe was first suggested in 1942, since then over a several decades the serious development of a heat pipe took place. Heat pipe mainly consists of three regions viz. evaporator, adiabatic and condenser section. The heat pipe differs from the thermosyphon by virtue of its ability to transport heat against gravity by an evaporation-condensation cycle. This research work includes experimentation on available heat pipe, development of CFD model and its validation with experimental results using CFD Tool. The results obtained by CFD are in good agreement with an experimental results. Since the heat pipe is used for transferring the heat, this research work focuses on increasing the heat transfer by modified model, modifications in terms of increased surface area, is proposed. From CFD analysis it was found that the proposed modified heat pipe shows enhancement in performance in terms of heat transfer rate by 19% when it is simulated for without heat sink case and 45% while with heat sink case, compared to conventional heat pipe. The mixture multiphase model from CFD too is used for simulation of heat pipe.
Welding Studies on WB36 for Feed Water Pipingijceronline
To increase efficiency, reduce emissions, cost and to reduce weight of boiler per MW, the power manufacturing sectors are going towards the once through technology (super critical boiler) instead of sub- critical. Once through supercritical (OTSC) technology has become a focal point for effective utilization of coal-based thermal power generation sector in India. Another main advantage of moving towards OTSC technology is reducing the weight of the boiler per MW, which can be done by going for material capable of handling higher pressure and temperature than the conventional material. So, in order to keep pace with these technologies, research on newer materials for every boilers line, which can operate at both higher pressure and temperature, has been initiated. So, in this article, we have taken one such feed water system and headers, where WB 36 steel (15 MiCuMoNiNb5) can be used instead conventional standard carbon steel like A106 grade B or C, which are usually used. For super critical, ultra super critical power plants this conventional materials like A106 grade B or C, leads to very thick piping system. V&M has developed WB 36 steel (15 MiCuMoNiNb5) for high pressure piping of boiler feed water system. This heat-resistant, copperalloyed ferritic steel 15MiCuMoNiNb5 has been widely used in European nuclear and conventional power plants for decades for feed water system. This widespread application is due to the toughness and strength, caused by the precipitation of copper, that are exhibited even at elevated temperatures which other fine-grained structural steels have at room temperature. The aim of this project “Welding Studies on WB36 Steel for Feed Water Piping” was taken to understand the metallurgy and the behavior of the new materials under different manufacturing operations.
Effect of Thickness of Tubes on Pressure of Flare
Original Research Article
Journal of Chemistry and Materials Research Vol. 1 (3), 2014, 52–55
M.T. Hannachi *, B. Dahech, H. Guelouche, M. Fareh
THERMAL ANALYSIS OF SHELL AND TUBE TYPE HEAT EXCHANGER TO DEMONSTRATE THE HEA...IAEME Publication
This paper consists of a simplified model of shell and tube type heat exchanger having both interacting mediums as water and steam. In this paper we have first designed a shell and tube heat exchanger to heat water from 40℃ to 70℃ by steam at 140℃ temperature. The design has been done using Kern’s method in order to obtain various dimensions such as shell, tubes, baffles etc. A computer model using CATIA V5 has been developed by using the derived dimensions of heat exchanger. Then the thermal simulation in ANSYS has been performed by applying several thermal loads on different faces and edges. The heat transfer capabilities of several thermal materials have been compared by assigning different materials.
Similar to Remaining life assessment of refinery furnace tubes using finite element method (20)
Investigation of fracture behavior and mechanical properties of epoxy composi...Barhm Mohamad
Adding of a multi-walled carbon nanotubes (MWCNTs) to epoxy resin has shown
promising results in improving fracture toughness in bulk epoxy and carbon fiber-reinforced
epoxy composites (CFRP). using a hand layup proceeding followed by the so called vacuum
bagging process method, carbon fiber-reinforced polymer multi-wall carbon nanotubes
(MWCNTs) was added to an epoxy resin with a weight percentage mixing of 1% wt., 1.25% wt.,
and 1.5 % wt. MWCNTs. Furthermore, the specimen underwent analysis via Fourier-Transform
Infrared (FTIR) spectroscopy, and X-ray Diffraction (XRD) spectroscopy, the composites were
subjected to a microscopic examination using a Scanning Electron Microscope (SEM). FTIR and
XRD verified the folding and unfolding of the polymer, in addition, the mechanical properties
including tensile strength, bending stress, and impact behavior were investigated as well as the
hardness test. The obtained results showed a significant improvement of about (40 %) in tensile
strength, (53 %) in bending stress at 1 % wt. MWCNTs, and (70 %) percentage increment in the
strength of Impact at 1.25 % wt. MWCNTs. And the gained hardness was about 40.5 HV which
were compared with a reference substance named Carbon Fiber (CF) without any addition of nano
materials. Carbon nanotubes have demonstrated their potential to enhance the mechanical
properties of fiber-reinforced polymers, so this investigative study employs comprehensive
characterization techniques, and demonstrates significant improvements in mechanical properties
for the modified polymeric composite materials supported with nano materials.
Characterization of a flat plate solar water heating system using different n...Barhm Mohamad
Flat-plate solar collectors (FPSCs) are the most effective and environmentally friendly heating systems available. They are frequently used to convert solar radiation into usable heat for a variety of thermal applications. Because of their superior thermo-physical features, the use of Nano-fluids in FPSCs is a useful technique to improve FPSC performance. Nano-fluids are advanced colloidal suspensions containing Nano-sized particles that have been researched over the last two decades and identified a fluid composed of strong nanoparticles with a diameter of smaller than (100 nm). These micro-particles aid in improving the thermal conductivity and convective heat transfer of liquids when mixed with the base fluid. The current study provides an in-depth review of the scientific advances in the field of Nano-fluids on flat-plate solar collectors. Previous research on the usage of Nano-fluids in FPSCs shows that Nano-fluids can be used successfully to improve the efficiency of flat-plate collectors. Though several Nano-fluids have been reviewed as solar collector operatin fluids. Nano-fluids have greater pressure drops than liquids, and their pressure drops andhence pumping power rise as the volume flow rate increases. Additionally, the article discusses the concept of Nano-fluids, the different forms of nanoparticles, the methods for preparing Nano-fluids, and their thermos-physical properties. The article concludes with a few observations and suggestions on the usage of Nano-fluids in flat-plate solar collectors. This article summarizes the numerous research studies conducted in this region, which may prove useful for future experimental studies.
A review of aerodynamic analysis of commercial automotive-materials and methodsBarhm Mohamad
This paper explores the role of the computational fluid dynamics (CFD) modeling technique in the aerodynamic design and propulsion system of the formula 1 car. It provides a study of Reynolds number influences on the state of the boundary layer, unstable and steady flow, time-dependent wake structure, interacting shear layer and separate flows through literature review. As pointed out in is paper, the aerodynamics analysis is conducted to decrease the drag force. Using the computational fluid dynamics (CFD) tools, the analysis was carried out. The major objective of this review article will be to increase the car stability and reduce drag. The efficiency of the track would also increase the air resistance of the vehicle. The ideas of dimensional analysis and uniformity of flows are used to demonstrate that commercial ground cars' aerodynamics are only dependent on the transitional and trans-critical flow regimes.
Book of Abstracts from 9th International Scientific Conference on Advances in...Barhm Mohamad
The 9th International Scientific Conference on Advances in Mechanical Engineering (ISCAME, November 9-10, 2023, Debrecen, Hungary) was organized by the Department of Mechanical Engineering (Faculty of Engineering, University of Debrecen) and the Working Commission of Mechanical Engineering (Specialized Committee in Engineering, Regional Committee in Debrecen, Hungarian Academy of Sciences). The main goal of ISCAME is to yearly bring together engineers, scientists, researchers, practitioners from academia and industry to present their original works and share experiences regarding all aspects of mechanical engineering sciences.
A REVIEW OF AERODYNAMIC ANALYSIS OF COMMERCIAL AUTOMOTIVE-MATERIALS AND METHODS Barhm Mohamad
This paper explores the role of the computational fluid dynamics (CFD) modeling technique in the aerodynamic design and propulsion system of the formula 1 car. It provides a study of Reynolds number influences on the state of the boundary layer, unstable and steady flow, time-dependent wake structure, interacting shear layer and separate flows through literature review. As pointed out in is paper, the aerodynamics analysis is conducted to decrease the drag force. Using the computational fluid dynamics (CFD) tools, the analysis was carried out. The major objective of this review article will be to increase the car stability and reduce drag. The efficiency of the track would also increase the air resistance of the vehicle. The ideas of dimensional analysis and uniformity of flows are used to demonstrate that commercial ground cars' aerodynamics are only dependent on the transitional and trans-critical flow regimes.
An Experimental Artificial Neural Network Model: Investigating and Predicting...Barhm Mohamad
The present study establishes a new estimation model using an artificial neural network (ANN) to predict the mechanical properties of the AISI 1035 alloy. The experiments were designed based on the L16 orthogonal array of the Taguchi method. A proposed numerical model for predicting the correlation of mechanical properties was supplemented with experimental data. The quenching process was conducted using a cooling medium called “nanofluids”. Nanoparticles were dissolved in a liquid phase at various concentrations (0.5, 1, 2.5, and 5 % vf) to prepare the nanofluids. Experimental investigations were done to assess the impact of temperature, base fluid, volume fraction, and soaking time on the mechanical properties. The outcomes showed that all conditions led to a noticeable improvement in the alloy's hardness which reached 100%, the grain size was refined about 80%, and unwanted residual stresses were removed from 50 to 150 MPa. Adding 5% of CuO nanoparticles to oil led to the best grain size refinement, while adding 2.5% of Al2O3 nanoparticles to engine oil resulted in the greatest compressive residual stress. The experimental variables were used as the input data for the established numerical ANN model, and the mechanical properties were the output. Upwards of 99% of the training network's correlations seemed to be positive. The estimated result, nevertheless, matched the experimental dataset exactly. Thus, the ANN model is an effective tool for reflecting the effects of quenching conditions on the mechanical properties of AISI 1035.
Experimental study of nano-composite materials on vibration responsesBarhm Mohamad
This paper present of experimental and numerical study of nano Al2O3 cantilever beam for forced vibration, addressing an unexplored area in the existing literature. The proposed nano composite cantilever beam is modeled with hole and crack. The study is based on history loading calculation and composite morphology a global parameter, the transverse crack in nano composite cantilever beam was studied and analyzed experimentally using a four-channel dynamic signal acquisition (NI 9234) module for making high-accuracy measurements and its ideal for vibration applications. The relationship between the dispersion and interaction of the alumina nanoparticles within the cantilever beam and morphology of the solid, hole and crack composite has been identified. Furthermore, the influence of particles Al2O3 at different concentrations (0%, 1%, 3% and 4%) have been studied respectively. Supporting results proved that the crack and hole depth increases with increases of history loading. Nanoparticles dispersed within the specimen can increase energy dissipation during vibration, leading to improved damping characteristics. For future work, it is recommended to utilize statistical frequency domain input, such as Power Spectral Density (PSD), for assessing the structural response instead of employing time history loading.
Entropy generation and heat transfer rate for MHD forced convection of nanoli...Barhm Mohamad
In this paper, magnetohydrodynamic laminar forced convection of nanoliquid in a rectangular channel with an extended surface, top moving wall and three cylindrical blocks is numerically studied. The Lattice Boltzmann method is used for the resolution of the governing equations. Validity of the numerical home elaborated FORTRAN code was made and good agreement was found with published results. It is interspersed in this work by the effects of the following parameters: Reynolds number (50≤Re≤200), Hartmann number (0≤Ha≤50), nanoparticles volume fraction (0≤φ≤4%) and Eckert number (0.25≤Ec≤1). The numerical solution shows that the local and average Nusselt numbers ameliorate when the value of Reynolds number, Eckert number, and the nanoparticles volume fraction are enhanced. But decreases when the Hartmann number is increased. The impacts of viscous dissipation on heat transfer rate and entropy generation are more noticeable in the presence of a magnetic field. The addition of 4% of nanoparticles enhances the local Nusselt number by about 7%.
ANALYSIS OF THE MECHANICAL CHARACTERISTICS OF DATE SEED POWDER-BASED COMPOSIT...Barhm Mohamad
Composites with fiber reinforcement are often a popular lightweight option. Due to their unique qualities, fiber-reinforced composites are the best alternative to traditional materials. Mechanical parameters of a carbon fiber-reinforced epoxy resin (CFRE) composite reinforced with date seed granulated powder (DSGP) were examined at the room temperature. The mechanical qualities included tensile, flexural, and impact strength. Enhanced mechanical properties were noticed compared to carbon fiber reinforced epoxy composite produced using the hand lay-up method and vacuum bag. The DSGP-reinforced CFRE with weight ratios of 0%, 15%, 25%, and 35% were considered. The test results revealed the maximum values of breaking force, maximum bending force, energy absorption capacity, and hardness number for 15%, 35%, 25%, 25% Wt DSGP samples. The results show that the optimal composition for carbon fiber reinforced epoxy with date seed granules is in the range from 15% to 25% wt. GDS. This study reveals that carbon fiber-date seed-reinforced composites are excellent substitutes for carbon fiber composites since they offer better mechanical properties at a lower cost.
Thermodynamic analysis and optimization of flat plate solar collector using T...Barhm Mohamad
Solar energy's efficiency and environmental benefits attract academics. In Kirkuk, Iraq, the thermal efficiency, exergy, and entropy of solar collectors were calculated. The experiment involved two glass-topped collectors, fluid transfer tubes, and aluminum heat-absorbing plates. Glass wool insulation minimized heat loss. A 0.5% TiO2/Water nanofluid was created using a mechanical and ultrasonic stirrer. Results showed that solar radiation increased thermal efficiency until midday, reaching 48.48% for water and 51.23% for the nanofluid. With increasing mass flow rates from 0.0045 kg/s to 0.02 kg/s, thermal efficiency improved from 16.26% to 47.37% for water and from 20.65% to 48.76% for the nanofluid. Filtered water provided 380W and 395W of energy in March and April, while the nanofluid increased it to 395W and 415W during these months. Mass flow generated energy, and the Reynolds number raised entropy. The noon exergy efficiency for nanofluids was 50-55%, compared to 30% for water. At noon, the broken exergy measured 877.53 Watts for the nanofluid and 880.12 Watts for water. In Kirkuk, Iraq, the 0.5% TiO2/Water nanofluid outperformed water in solar collectors.
MODELLING AND TESTING OF ADVANCED INTAKE AND EXHAUST SYSTEM COMPONENTS FOR RA...Barhm Mohamad
In this research, it hasibeen shownithat the gas flow iniintake system effects on the FS
engineiperformance and acousticibehaviour. The proposedicalculationimethodsiare tested
numericallyiand byimeasurements. The team fromiUniversity of Miskolc improvedithe
car’s air intakeisystem usingi1D-AVL Boostiwithinithe parametric Fireisoftware
Workbenchienvironment. FS regulationsilimit the minimumidiameter of the restrictor to
20 mm, whichiregulatesithe maximumiintake mass flowirate. The plenum, downstreamiof
theirestrictor, directly influencesithe amount of freshiair reaching theicylinders. A plenum
that isitooilargeicausesithe motorito reactitoo slowlyito the acceleratoriand, in combination
withishortisuctionipipes, triggersithe engine to developisufficientitorqueionly atihigh
rotationispeeds. A too small plenumibehaves oppositely. Usingithe equationifor the intake
runnerilength, the lengthiof the idealirunner was determinedito be approximatelyi 250 mm
andiwith aidiameteriof 32 mm. Hence,idesign II of FormulaiStudent Racingi is aibetteri
choice.
Several calculation techniques were done to calculate transmission loss in different cases
for the muffler, white planewaveipropagationiwas applied from generator using two-load
method for transmission loss result validation of muffler. Theseican beiconsideredias an
accurateicheckiof theianalysisicarried out in thisiwork. It is worthipointingioutithatithis
workimayialso serve as aibenchmarkisolutioniforiapproximateiand numericalitechniques
used foridealing withihybrid muffleriproblems.
REMAPPING AND SIMULATION OF EFI SYSTEM FOR SI ENGINE USING PIGGYBACK ECUBarhm Mohamad
Electronic fuel injection (EFI) is a complex system comprising many parts, both mechanical and electronic, controlling an internal combustion engine. It carries out many different tasks. In motorsport, the most important thing to achieve is power optimisation. High power and engine responsiveness are often desired to gain a competitive edge. Usually, motorsport enthusiast will upgrade their stock vehicle with aftermarket components, such as higher rating turbo, longer duration camshafts, and exhaust system. These are difficult to carry out, time-consuming, and expensive tasks compared to the ECU calibration method. In Vietnam, most customers who want to change their vehicle's performance choose the Remap method on Factory ECU. By using the vehicle performance regulation method with a piggyback ECU, it is easier for the user to adjust the power than by the popular Remap method, the advantages being, for example, low cost and easy installation. Currently, there are very few documents describing and evaluating the effectiveness of a piggyback ECU installed in a vehicle. So, in this paper, an experimental reconstruction of an electronic fuel injection system with a piggyback ECU was performed, then the control algorithms of the electronic fuel injection system were simulated in LabVIEW, and the results were compared with the experiment, based on the simulation model of the control algorithm of the EFI system with many modes with different engine loads and speeds. The simulation results are used to evaluate the algorithm for the piggyback ECU.
Evaluation of Shell and Tube Heat Exchanger Performance by Using ZnO/Water Na...Barhm Mohamad
To examine and investigate the impact of nanofluid on heat exchanger performance, including the total heat transfer, the effect of friction factor, the average Nusselt number, and the thermal efficiency, the output heat transfers of a shell and tube heat exchanger using ZnO nanoparticles suspended in water has been conducted numerically. The governing equations were solved using finite volume techniques and CFD simulations with ANSYS/FLUENT Solver 2021. The nanoparticles volume fractions adopted are 0.2% and 0.35% that used in numerical computations under 200 to 1400 Reynolds numbers range. The increasing of temperature is approximately 13% from the bottom to the top of heat exchanger, while the maximum enhancement of Nusselt number is about 10%, 19% for volume fractions 0.2% and 0.35% respectively. The elevated values of the friction factor at the volumetric ratios of 0.2% and 0.35% are 0.25% and 0.47% respectively. The findings demonstrate that the performance efficiency of shell and tube heat exchanger is enhanced due to the increase in Nusselt number.
Enhancement of Double-Pipe Heat Exchanger Effectiveness by Using Porous Media...Barhm Mohamad
In this paper, the rate of heat transfer by forced convection in a counterflow heat exchanger, at turbulent flow conditions were investigated experimentally, using
porous media and TiO2 Nanofluid to observe the behaviour of heat transfer with flow rate and volume concentration of nanoparticles t enhance heat transfer through it. 3
mm Steel balls (ε=39.12%) as a porous media completely filled to the inner pipe (core
pipe). The cold and hot water are used as working fluids through the inner and outer
pipes. Then using, the TiO2 nanofluid instead of cold water flowing through the porous
pipe to enhance heat characteristics. The effects of operating parameters include flow rate (4 LPM, 6 LPM, and 8 LPM), Reynolds number between (3000 – 7000), and
nanoparticle volume fraction (0.001, 0.002 and 0.003) on Convective heat transfer co-
efficient and Nusselt number. Effective thermal conductivity is increased when the
nanoparticle volume fraction is increased. The heat transfer coefficient increases with
decreasing nanofluid temperature, but the heating fluid's temperature has no
significant effect on the nanofluid's heat transfer coefficient. The results show that
porous media and TiO2-based nanofluid's improve heat transfer at flow rate of 4 LPM
by 35.4% and improve NTU and effectiveness at flow rate of 4LPM by 12.4%, and 24%,
respectively, when compared to pure water without porous media. This improvement
in thermophysical properties yielded high heat transfer of heat exchangers used in
process industries.
In many cases, the drying of mater
ials is the fina l operation i n manufac turing process
carried out immediately prior to pack ag ing and dispatch . Drying refer s to final
removal o f water, and the operation follow s e vapo ration , filtration or crystallization .
Gas absorption in packed tower with Raschig rings packingsBarhm Mohamad
Gas absorption is mass transfer operation where one or more species is removed from
a gaseous stream by dissoluti on in a l iquid. Packed tower with Raschig Rings
packings is used in the experiment The component that is extracted from the gaseous
stream is known as solute and the component that extracting the solute is known as
solvent. Packed column is one of the com m only use d gas absorption equipment.
Packed column can be operated in co current as well as counter currently.
Counter current flow is preferable since the contact time between the liquid and gas is
greater. This equipment usually consists of a cylindrical column c ontaining a gas inlet
and distributing space at the bottom, a liquid inlet and a packing or filing in the tower.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
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CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
2. International Journal of Research in Mechanical Engineering
Volume-4, Issue-2, March-April, 2016, www.iaster.com
ISSN
(O) 2347-5188
(P) 2347-8772
7
One of the most widely used techniques for life assessment of components involves removal of
service exposed alloy and conducting accelerated tests at temperatures above the service temperature
[4]. The aim of the present work is to evaluate the remaining life of Crude oil heater 9Cre-1Mo steel
tubes from a refinery plant, after 5 years of service, based on experimental and numerical analysis.
2. EXPERIMENTAL PROGRAM
The material specification with service condition and history of operation of the exposed 9Cre-1Mo
steel super heater and re-heater tubes from a refinery furnace that heats crude oil at 350 Cº, but
outside tubes (convection zone and radiation zone) were around 650-690 Cº.
So we have a furnace tube design, operating and safety information’s are given in Table 1. Due to
impurities in crude oil, basically sintered carbon (coke) has been deposited on the lower half of the
tube section (Fig. 2.2). In this section, the rate of heat transfer from the tube to the crude oil
would therefore decrease. In order to keep the temperature of the crude oil constant at 350 Cº more
heat is required and subsequently material at this section (Fig. 2.2) will experience a higher
temperature in comparison to the other side.
This increase of temperature leads to higher physical and metallurgical damage, hence leading to a
shorter safe operating time. In this article an experimental comparison has been made between the
overheated and not-overheated side using manufacturing details and FEM results.
Table 1.Material Specification, Dimension and Condition of the Service Exposed Tubes (9Cre-1Mo Steel)
Fig.2.1 One Stack Box Type - Refinery Furnace
Material Specification/Grade of Steel (ASTM) A220-T9
Design oil pressure (bar) 6
Operating steam pressure (bar) 4
Design inner surface temperature(C) 420
Operating inner surface temperature (C) 400
Operating outer surface temperature (C) 690
Tube thickness (mm) 6.35
Inner diameter (mm) 168
Service exposed (h) 43200
3. International Journal of Research in Mechanical Engineering
Volume-4, Issue-2, March-April, 2016, www.iaster.com
ISSN
(O) 2347-5188
(P) 2347-8772
8
Fig.2.2 Higher Temperature Cause Sintered Coke Usually
at the Bottom of Tubes in Convection Zone, and when the
Temperature Distribution Comparison to the Other Side.
3. THERMAL ANALYSIS
The FEA Command CONV is applied on inner side of
the model CONV are applied on outer side of the model.
Solid 87 3-D 10-Node tetrahedral thermal solid (fig.3.1)
is well suited to model irregular meshes.
The element has one degree of freedom, temperature, at
each node. The boundary conditions presented in Fig.3.1.
And maximum induced thermal stresses are presented in
Fig.3.2 & Fig.3.3. As such under the actual operating conditions the component would be safe. The
maximum temperature redeveloped is 400C
ͦ which is less than the recommended operating of
(ASTM) A200-V01.
Fig.3.1.The Boundary Conditions
Fig.3.2.Maximum Induced Stresses
4. International Journal of Research in Mechanical Engineering
Volume-4, Issue-2, March-April, 2016, www.iaster.com
ISSN
(O) 2347-5188
(P) 2347-8772
9
Fig.3.3.Detailed View of Maximum Induced Stresses
4. CONCLUSIONS
Crude oil heater 9Cre-1Mo steel tubes from a refinery plant after 5 year of service at nominally 650C
̊
and 3 bar were studied to predict their remnant life. A software program using accelerated creep testing
and metallographic investigation in parallel with a numerical analysis was used to perform the remnant
life calculation of the service aged tubes. The method employed involved the prediction of the increase
in temperature with increasing sediment deposition during the operating life times. In addition the
predicted temperatures were used to derive appropriate creep properties at relevant temperatures in a 3D
pipe FEM creep analysis to predict the pipe bending deformation rate. These compare well with the
actual service exposed pipe measurements and conditions. All results indicate that in the overheated side
of the tube, the creep life was reduced substantially but on the side under normal operating temperature
significant remnant life still exists. It is also shown that the growth of sediment thickness is
approximately proportional to the rise in temperature and pipe deformation (pipe bend).
The stresses induced in the tubes as shows in fig.3.3 and fig.3.2 are complex and ANSYS macro can
handle this kind of complex shapes easily. The stress levels are within acceptable limit as per ASTM,
A200-V01. As such under the actual operating conditions the component would be safe
. The maximum
temperature redeveloped is
400C
̊ͦ ̊
which is less than the recommended operating of
9Cre-1Mo Material.
REFERENCES
[1] Jones DRH. Creep Failures of Overheated Boiler, Superheater and Reformer Tubes.
Engineering Failure Analysis 2004;11:873e93.
[2] Ray AK, Tiwari YN, Sinha RK, Roy PK, Sinha SK, Singh R, et al. Remnant Life Assessment of
Service-Exposed Pendent Superheater Tubes. Engineering Failure Analysis 2002;9(1):83e92.
[3] Tamil Mannan K., Saxena R., Murugavel Rathinam, Sah P. L “Coupled Field Analysis of
Pressure Vessel Furnace Tube Reducer Using Finite Element Method’ International Journal on
Design and Manufacturing Technologies, Vol.3, No.1, January 2009.
[4] J. F. Harvey, P.E, 1991, Theory & Design of Pressure Vessels, CBS Publishers and
Distributors, New Delhi.
[5] “Creep Life Assessment of an Overheated 9Cr-1Mo steel Tube” M. Mazaheri, F. Djavanroodi,
K.M. Nikbin, International Journal of Pressure Vessels and Piping 87 (2010) 746e752.