STEPS INVOLVED IN RAWMATERIAL WAREHOUSE
 RECEIVING
 SAMPLING
 STORING
 DISPENSING
RECEIVING OF RAW MATERIAL
 RAW MATERIAL IS SUPPLIED BY VENDORS BY
PLACING ORDER
 AFTER RECEIVING THE RAW MATERIAL CHECK THE
“OBSERVATION ON PACK”
 SEGREGATE THE RAW MATERIAL ACCORDING TO
BATCH NUMBER
 PRE ENTRY CLEANING OF RAW MATERIAL BY VACCUM
CLEANER
 WEIGHING OF THE RAW MATERIAL
SAMPLING OF RAW MATERIAL
 BEFORE SAMPLING GET LINE CLEARANCE BY QA
PERSON
 QC PERSON TEST THE SAMPLE OF RAW MATERIAL
UNDER LAF BY DIFFERENT TESTS AND FILL IT IN
“OBSERVATION ON SAMPLING AREA &PACK” AND
“CERTIFICATE OF ANALYSIS”
 WAREHOUSE OPERATORS WILL PASTE THE LABELS
OF “APPROVED LABEL” AND “SAMPLED LABEL”
 NEXT SENT RAW MATERAIAL FOR STORING
STORING OF RAW MATERIAL
 THE RAW MATERIAL IS STORED AT 3 DIFFERENT
TEMPARATURE ZONES
A} AMBIENT: NOT MORE THAN 35 °C
B}CONTROLLED TENPARATURE ROOM: 15 TO 25 °C
C} COLD ROOM: 2 TO 8 °C
TEMPATURE POINT:
IT IS THE POINT WHERE THE TEMPATURE IS
CHECKED BY PLACING DIGITAL THERMOMETER ON
DAILY BASIS
DISPENSING OF RAW MATERIAL
 RAW MATERIAL IS PICKED FOR DISPENSING
ACCORDING TO “MATERIAL PICK LIST FOR PROCESS
ORDER” AND DISPENSED ACCORDING TO BMR
PREPARED BY QA PERSONEL
 SELECTION OF RAW MATERIAL IS DONE ACCORDING
TO “FIRST EXPIRY FIRST DISPENSE”
 RAW MATERIAL IS DISPENSED FROM DISPENSING
BOOTH UNDER LAF TO THE PRODUCTION AREA
 INCASE OF DISPENSING RIFAMPICIN THERE IS
SPECIAL PROVISION FOR DISPENSE THE MATERIAL
PACKING MATERIAL WARE HOUSE
STEPS INVOLVED IN PACKING
MATERIAL
1)RECEIVING OF PACKING
MATERIAL
2)STORING OF PACKING MATERIAL
3)ISSUING OF PACKING MAATERIAL
RECEIVING OF PACKING MATERIAL
 After Receiving The Consignment arrival intimation
check the documents of “observation on pack” and
“goods receipt note”
 Unload the material and segregate according to code
number and do the pre entry cleaning by vacuum
cleaner
 Check for physical damage and enter in “observation
on pack” and prepare “goods receipt note”
 Affix the “STATUS LABEL” and sent it for storage.
STORING OF PACKING MATERIAL
 Transfer the material into racks according to storage
condition of label.
for PVC/PVDC/Plain Foils-Controlled temparature area
Printed foils/Labels- Temp&RH controlled area
ISSUING OF PACKING MATERIAL
 Receive the BPR from production and generate pick
list to ensure FIFO to draw materials from racks
 Before issuing check the S.r no& item code
 Issue the printed packing material in Lock&key and
secondary packing material in shippers and eflute
plates
 The roller label is issued by “Label counting machine”
 Update the stock in SAP and transfer the material to
staging area and handover to packing department
which is ready for packing
FINISHED GOODS
 STEPS INVOLVED IN FINISHED GOODS
A)FINISHED GOODS RECEIPT AND STOREGE
B)FINISHED GOODS DISPATCH
FINISHED GOODS RECEIPT AND STORAGE
 Receive finished goods from packing department and
ensure production and QA personnel duly signed on FGTN
 Check the product details &QTY and then sign
 Retain one copy of FGTN and receive goods and store on
racks as per product storage condition
 Perform the warehouse management activity
 Update receipt details in relevant statutory records
 Update packing list in SAP as per sales order
 Generate new shipper label and affix to shipper with sign
and date
 Inform and coordinate with logistics for dispatch of
products
FINISHED GOODS DISPATCH
 Ensure packing list updated and product is ready for
dispatch
 Ensure all FG shall be dispatched with minimum 80%
of shelf life
 Perform carton nmubering/palletizzation as per the
packing list.
 Ensure COA is received from QC and update in SAP
 On receipt of dispatch intimation from logistics ensure
the goods ready for dispatch
 Segregate the goods as per sales order requirement
 Inspect & fill “FINISHED GOODS SHIPMENT
CONTAINER/TRUCK INSPECTION REPORT”
 For reefer containers check& fill “PHYSICAL
VERIFICATION RECORD FOR REEFER CONTAINER”
and arrange data loggers in reefer containers and enter
in DATA LOGGER REGISTER and label the shipper
with “The Box contains Data Logger”
 Load the finished good into vehicle and update in daily
export register.

Raw material warehouse

  • 2.
    STEPS INVOLVED INRAWMATERIAL WAREHOUSE  RECEIVING  SAMPLING  STORING  DISPENSING
  • 3.
    RECEIVING OF RAWMATERIAL  RAW MATERIAL IS SUPPLIED BY VENDORS BY PLACING ORDER  AFTER RECEIVING THE RAW MATERIAL CHECK THE “OBSERVATION ON PACK”  SEGREGATE THE RAW MATERIAL ACCORDING TO BATCH NUMBER  PRE ENTRY CLEANING OF RAW MATERIAL BY VACCUM CLEANER  WEIGHING OF THE RAW MATERIAL
  • 4.
    SAMPLING OF RAWMATERIAL  BEFORE SAMPLING GET LINE CLEARANCE BY QA PERSON  QC PERSON TEST THE SAMPLE OF RAW MATERIAL UNDER LAF BY DIFFERENT TESTS AND FILL IT IN “OBSERVATION ON SAMPLING AREA &PACK” AND “CERTIFICATE OF ANALYSIS”  WAREHOUSE OPERATORS WILL PASTE THE LABELS OF “APPROVED LABEL” AND “SAMPLED LABEL”  NEXT SENT RAW MATERAIAL FOR STORING
  • 5.
    STORING OF RAWMATERIAL  THE RAW MATERIAL IS STORED AT 3 DIFFERENT TEMPARATURE ZONES A} AMBIENT: NOT MORE THAN 35 °C B}CONTROLLED TENPARATURE ROOM: 15 TO 25 °C C} COLD ROOM: 2 TO 8 °C TEMPATURE POINT: IT IS THE POINT WHERE THE TEMPATURE IS CHECKED BY PLACING DIGITAL THERMOMETER ON DAILY BASIS
  • 6.
    DISPENSING OF RAWMATERIAL  RAW MATERIAL IS PICKED FOR DISPENSING ACCORDING TO “MATERIAL PICK LIST FOR PROCESS ORDER” AND DISPENSED ACCORDING TO BMR PREPARED BY QA PERSONEL  SELECTION OF RAW MATERIAL IS DONE ACCORDING TO “FIRST EXPIRY FIRST DISPENSE”  RAW MATERIAL IS DISPENSED FROM DISPENSING BOOTH UNDER LAF TO THE PRODUCTION AREA  INCASE OF DISPENSING RIFAMPICIN THERE IS SPECIAL PROVISION FOR DISPENSE THE MATERIAL
  • 7.
    PACKING MATERIAL WAREHOUSE STEPS INVOLVED IN PACKING MATERIAL 1)RECEIVING OF PACKING MATERIAL 2)STORING OF PACKING MATERIAL 3)ISSUING OF PACKING MAATERIAL
  • 8.
    RECEIVING OF PACKINGMATERIAL  After Receiving The Consignment arrival intimation check the documents of “observation on pack” and “goods receipt note”  Unload the material and segregate according to code number and do the pre entry cleaning by vacuum cleaner  Check for physical damage and enter in “observation on pack” and prepare “goods receipt note”  Affix the “STATUS LABEL” and sent it for storage.
  • 9.
    STORING OF PACKINGMATERIAL  Transfer the material into racks according to storage condition of label. for PVC/PVDC/Plain Foils-Controlled temparature area Printed foils/Labels- Temp&RH controlled area
  • 10.
    ISSUING OF PACKINGMATERIAL  Receive the BPR from production and generate pick list to ensure FIFO to draw materials from racks  Before issuing check the S.r no& item code  Issue the printed packing material in Lock&key and secondary packing material in shippers and eflute plates  The roller label is issued by “Label counting machine”  Update the stock in SAP and transfer the material to staging area and handover to packing department which is ready for packing
  • 11.
    FINISHED GOODS  STEPSINVOLVED IN FINISHED GOODS A)FINISHED GOODS RECEIPT AND STOREGE B)FINISHED GOODS DISPATCH
  • 12.
    FINISHED GOODS RECEIPTAND STORAGE  Receive finished goods from packing department and ensure production and QA personnel duly signed on FGTN  Check the product details &QTY and then sign  Retain one copy of FGTN and receive goods and store on racks as per product storage condition  Perform the warehouse management activity  Update receipt details in relevant statutory records  Update packing list in SAP as per sales order  Generate new shipper label and affix to shipper with sign and date  Inform and coordinate with logistics for dispatch of products
  • 13.
    FINISHED GOODS DISPATCH Ensure packing list updated and product is ready for dispatch  Ensure all FG shall be dispatched with minimum 80% of shelf life  Perform carton nmubering/palletizzation as per the packing list.  Ensure COA is received from QC and update in SAP  On receipt of dispatch intimation from logistics ensure the goods ready for dispatch  Segregate the goods as per sales order requirement
  • 14.
     Inspect &fill “FINISHED GOODS SHIPMENT CONTAINER/TRUCK INSPECTION REPORT”  For reefer containers check& fill “PHYSICAL VERIFICATION RECORD FOR REEFER CONTAINER” and arrange data loggers in reefer containers and enter in DATA LOGGER REGISTER and label the shipper with “The Box contains Data Logger”  Load the finished good into vehicle and update in daily export register.