Friends/Contacts - Please forward to your network or reply to KCulberson@racemark.com with application for open Quality Engineer position. See Attached Description. While you’re on-line -Check out www.ggbailey.com and order custom floor mats for your car.
Thank You,
Daniel Yandow
Sr. Engineer / Project Manager
Racemark International
cell: 706-801-RACE (7223)
fax: 706-629-4959
dyandow@racemark.com
www.racemark.com
www.ggbailey.com
1711 Hwy 41 South
Calhoun, GA 30701
USA
Versatile & goal-oriented professional with over 4 .5 Years of experience in managing Product quality, customer handling in Quality(QA&QC)
Quality assurance activities, development of processes to ensure the good quality product by PPAP,FMEA,SPC,Control Plan activities
Application of 7 QC Tools, 8D and 5 Why methodologies for analysis of rejections.
Developing a framework of quality standards, procedures & systems and overseeing smooth implementation in shop floor and at supplier end.
Friends/Contacts - Please forward to your network or reply to KCulberson@racemark.com with application for open Quality Engineer position. See Attached Description. While you’re on-line -Check out www.ggbailey.com and order custom floor mats for your car.
Thank You,
Daniel Yandow
Sr. Engineer / Project Manager
Racemark International
cell: 706-801-RACE (7223)
fax: 706-629-4959
dyandow@racemark.com
www.racemark.com
www.ggbailey.com
1711 Hwy 41 South
Calhoun, GA 30701
USA
Versatile & goal-oriented professional with over 4 .5 Years of experience in managing Product quality, customer handling in Quality(QA&QC)
Quality assurance activities, development of processes to ensure the good quality product by PPAP,FMEA,SPC,Control Plan activities
Application of 7 QC Tools, 8D and 5 Why methodologies for analysis of rejections.
Developing a framework of quality standards, procedures & systems and overseeing smooth implementation in shop floor and at supplier end.
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About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
2. Contents
Introduction of company
Structure of plant
Production Technology Used
Feasibility of project
Requirement specification
Approach for project
Finding
Conclusion
Reference
July 17, 2019
3. Introduction
G-TEKT, a specialized manufacturer of auto body components
and transmission parts.
Established in 1952 and 1964 it started doing business with
Honda. Today G-Tekt operate 33 plant across globe.
G-Tekt Indian plant(G -Tip) is established in 2011.
July 17, 2019
4. Introduction
Advances given to Automobile Industry by G-tekt
Hot stamping Technology (Future)
how this technology will affect Automobile
industry?
Customer of G-tekt across Globe.
Honda Motor Co., Ltd. (India) Toyota Motor Corporation
Subaru Corporation Mazda Motor Corporation
Nissan Motor Co., Ltd. Suzuki Motor Co. (India)
Jatco Ltd. Jaguar Land Rover Limited
BMW
5. Introduction
Running Projects in G-TIP
Honda city Honda All New Amaze
Honda Brio Honda Jazz
Honda WR-V Honda BR-V
Maruti Swift Maruti Wagon R etc.
Fig1
Parts
made
by
G-TIP
6. Structure of plant
July 17, 2019Presentation on Forms of communication
Plant Layout:
Press lines
Four ADIA 200 tonne One ADIA 800 tonne
One 250 tonne One 3000 Tonne
One 1500 tonne One kawasaki hydraulic press
Fig.2
Shows the
part produced
by press
7. Structure of plant
Weld Lines
A wide range of modern weld equipment comprising of
stationary and portable spot welding, MIG/Spot welding,
special purpose welding machine, jig and fixture.
1. 12 Robotic line (45 robots)
2. Subline (23 spot wield machine)
Fig. Spot
Wielding
machine
9. Cold working
Die
Stroke of press machine
-selection of press machine
Production Technology Used in press
stroke
Tonnage
Fig 3 Stroke
tonnage curve
11. Feasibility of project
In process Quality is practice of Quality Assurance .
Importance of in process Quality
Current Trends of in process Quality
Quality system in Indian Companies
Future scope of In process quality
12. Requirement specification
5 Why analysis
- Importance of this principle
Important things to Remember why applying this
analysis
-Judge process not people
-You cannit blame human for error
13. Requirement specification
Pre motion time study
-Role of this study in Keeping Quality
Example: operator working in a production line on a
particular day having lack of focus due to any reason.
Benefit of this Technique :-
Improvement of productivity
Improvement in quality
Red Bin analysis
14. Approach for project
Approach for project involves study of present quality
system employed in company, doing and watching red bin
analysis after end every working day.
Study of Present quality system in company
Various type of sensor and guide are employed in both jig
and fixture for detection and prevention of defect.
15. Defect observed robotic wield shop
-Shifting of spot from original position
Reason-improper fixture locking
-improper fit in part placement
-Defect mainly observed in movable fixture line.
-Decrease in wield strength due to improper tip dressing.
- dent and scratch due to wield material collected on fixture
-NG parts undetected by failed sensor.
-nut thread damage due to extra pneumatic pressure.
Finding
Fig spot
Wield
16. Finding and suggestion
- Hammer test of spot after every hour.
-Weaking of spot after 80 spot wield.
- Hammer test when necessary
- Visual inspection and its marking (Nut, spot, etc.)
- Visual inspection by quality personal.
- - Every station is provided with diagram of NG and correct part
in detail like “defect found in this part” so as to help operator. –
- For failed sensor fixture should be regularly checked with NG
part after fixed time interval so that sensor should not pass an
NG part.
July 17, 2019Presentation on Forms of communication
17. Finding
Problem with movable fixture
Regular breakdown
Reason for movable fixture
safety
Solution1 stationary fixture (as light curtain are present for safety)
Solution2 the rail should be upgraded should be provided with
rack and pinon rail.
July 17, 2019Presentation on Forms of communication
Fig Movable
fixture
18. Finding
Defect Reported in SSW line
- Wrong side nut
- Nut thread break
- Lack of wield strength (low pneumatic pressure)
-Opposite nut wielded
- Part get tilted due to fixture and wield burr inside the
wielded part requiring rework.
Solution
Motion Time Study
Advantage of Motion Time study
it decrease chance of error due to lack of focus
increases worker productivity time study
July 17, 2019Presentation on Forms of communication
19. Finding
Advance technique for Quality assurance in line job rotation should
be done on regular bases so as to increase skill in operator and
flexibility in doing work.
Objective of Job Rotation
Employee Learning
-Rotation making employees more versatile
-Gives employees a broader understanding of the business
allowing them to be better prepared to be promoted to management.
July 17, 2019Presentation on Forms of communication
20. Finding
Employer Learning
Using job rotation employers can learn their individual
worker's strengths
Employers receive a flexible and knowledgeable workforce
that can be sourced throughout the company or agency.
Employee Motivation
Rotation reduces boredom.
More knowledge of the company as a whole may lead to
more promotions
July 17, 2019Presentation on Forms of communication
21. Conclusion
Pursuing my industrial training at G-TIP was very different
and learning experience of my life.
The company had prioritized Quality and safety over
quantity. Technique of red bin analysis, kaizen, TPM, TQM
proves that Company is promised for quality. G-TIP is
regularly wining Honda best quality supplier award.
In process quality is important aspect of Quality assurance it
decreases burdon on Quality control(inspection). In process
quality control directly help in achieving quality in process. If
quality in processes is better in increases chances of better
quality in product.
July 17, 2019Presentation on Forms of communication