SlideShare a Scribd company logo
INDUSTRIAL TRAINING REPORT
(15’June-15’July 2o16)
LUMAX MANNOH ALLIED TECHNOLOGIES
Submitted by:-
Suyash Trivedi
(B.tech 3rd
year)
Central Institute of Plastics Engineering & Technology
(C.I.P.E.T.)
Lucknow
TABLE OF CONTENT
CERTIFICATE
ACKNOWLEDGEMENT
PREFACE
COMPANY PROFILE
CUSTOMERS
THE GEAR SHIFTER
R &D
APQP
INTRODUCTION
Benefits Of Using Advanced Product Quality Planning
APQP MAJOR ELEMENTS
APQP- PHASES AND ACTIVITIES
PROCESS OUTPUTS
FFMEA
POTENTIAL FAILURE MODES
FAILURE MODE EFFECTS
POSSIBLE CAUSES OF FAILURE
EFFECTS ANALYSIS
INSPECTION
INTRODUCTION
INSTRUMENTS USED DURING INSPECTION
DIGITAL HEIGHT GAUGE
DIGITAL VERNIER CALIPER
DIGITAL MICROMETER
PROFILE PROJECTOR
RADIUS GAUGE
WORK ALLOTED TO ME
EXPLODED VIEW
BOM
MAIN PART OF HONDA 2SJ
LIVER ROD
LIVER CHANGE
LIVER CHANGE AXLE
PIVIOT BALL
BUSH
BRACKET (Shifer Box)
COVER
SEAT CUSHION
SEAT
BELL CRANK
SPRING
FIXATION SHIFT
WASHER
SILENT BLOCK
COLLAR
LIST OF GAUGE REQUIRED
Pic Of Spacer Assy. Fixture And Its Sub Assembly
PIC OF BUSH, CONNECTING ROD & THEIR ASSEMBLY
PIC OF BELL CRANK FIXTURE SENSOR
SOME OTHER COMPONTENT AND THEIR ASSEMBLY
PIC OF ASSEMBLY FIXTURE
PIC OF FINAL ASSY. GAUGE
HONDA 2SJ
CONCLUSION
ACKNOWLEDGEMENT
First of all, I would like to thank Mrs. Preeti Hooda (Manager HRD) for
granting me permission to undergo training in this company.
Mr. Siddharth Shrivastav (Dr. Manager, R&D) & Mr. Hari Shankar singh (Sr.
Engineer, R&D) for guiding and imparting me knowledge under his
supervision and helping me throughout my training schedule. Moreover, I
would like to pay sincere thanks to Er. Rahul Yadav, Er. Mehak and all the
employees for asserting and helping me in clearing my doubts. I sincerely
think this training schedule will help me in understanding my engineering
branch in the years to come in a much better way.
Date:
(Siddharth Shrivastava)
(Manager R&D)
PREFACE
Indian industries are waking up to the challenges thrown in by
market economy. To survive in this highly competitive world, industries
make efforts to improve quality, enhance productivity, cut down waste and
eliminate inefficiency. These attributes are learnt by the undergraduate
students through industrial training. It is an integral part of engineering
education development. It aims at providing the technical knowledge and
skills required for industrial operations. Industry-Academic interaction is
necessary for the development of students. It gives an opportunity for
interaction between technical institutions, industry and academics. Now a
day, purely academic consideration in a system of professional education
isn’t the criteria in determining about the suitability of personnel for
technical employment.
With the purpose of getting exposure to
the real working environment and acquaintance with the organization
structure, business operations and administrative functions, which is a part
of B-Tech. course, I am undergoing ONE month training at LUMAX
MANNOH ALLIED TECHNOLOGIES LTD.
The following pages contain a
report on the practical training undergoing by me in LUMAX MANNOH
ALLIED TECHNOLOGIES LTD.
COMPANY PROFILE
Formed in the year 1997, LUMAX DK is
an integral part of the D.K. Jain Group of companies. It forms 55:45 joint
venture with Japan's Mannoh Industrial Co Ltd to design and manufacture
complete gear shift lever systems for manual, automatic, AMT & CVT
transmissions in India LUMAX Mannoh specializes in design, manufacturing
and supply of Gear Shifters, Parking Brakes, Precision Components and
Plastic injection trim parts. These are complimented by a range of two
wheeler lighting parts. These are manufactured to the highest
standards and stringent quality control procedures.
LUMAX Mannoh - an ISO 9001:2000
and ISO/TS 16949:2002 certified company, endeavour to
provide our customers with quality automotive parts at a
competitive price.
TECHNOLOGY:-
Technology support from Mannoh, Japan especially for Gear Shifters.
 Precision Engineering - CAD systems with AutoCAD Inventor &
Unigraphics NX3, CATIA, and Tool room with all required machines
and fixtures for Tool development and prototyping.
 Robust Manufacturing - 3-AXIS Tube Bending and Copping,
Hydraulic Pressing, Robotic MIG Welding Stations, Plastic Injection
Moulding, Robot Writing for Gear Shifter Knob, and Cellular Assembly
Lines
 Stringent Testing setup - Endurance Testing for Parking Brake, Tensile
Testing, Weld Penetration Check, Hardness Testing, Profile Checking,
and Strength Testing.
INDUSTRIAL TRAINING REPORT
THE GEAR SHIFTER
For those of you who don’t know, it’s that rod like
thing with a knob on top you must have seen sticking out from the floor of
your car. And you use it to shift gears while driving.
Nomenclature for Basic Cable Type Gear Shifter
R & D
 Research and Development department has to actually “create” the product as per the requirements of
the customer, as stated in the LOI.
 ADVPR
o Analysis/Development/Validation Plan and Report (ADVPR): A timeline with different steps from LOI
to final product is made with respective target times.
 DESIGN
 DesignDrawing
o Design team prepares the 3-D drawing of model as per requirements using software CATIA or UG.
o FEA (Finite Element Analysis) is done at different load conditions, and any changes, if required are
made.
o Build of Material (BOM) sheet is prepared.
1. Shows part picture, material, weight and quantity.
2. BOM is forwarded to the Purchase department for costing.
 Costing
o Design Costing is done to project the estimated cost of the product for the buyer.
o It includes the cost of material, cost of molding; machining etc. Whatever is required to make it,
packaging and a profit? Adding all of these gives the cost price.
 DEVELOPMENT
o After the designing is done and design approved, product development begins. Different child parts for
the shifter are procured and prototype is made for trial. If it is approved then go ahead is given for
tooling.
o Further testing is done on the parts and if OK, process is developed. Product and process validation is
then done by customer.
INDUSTRIAL TRAINING REPORT
Introduction
Advanced Product Quality Planning (APQP)
enables product quality to improve and ensure that customer needs and
wants are satisfied. APQP includes a number of procedures structured in
such a manner that it satisfies customers. Here is a closer look at the basics
of APQP and how it works to benefits our business.
APQP is uses extensively in a number of
industries including automotive and manufacturing industries as a means to
improve product quality. The end goal is to ensure that the quality of the
final product is top – notch by using a number of tools and techniques.
Benefits of using Advanced Product Quality Planning:-
 To direct resources to satisfy customer
 To promote early identification of required changes
 To avoid late changes
 To promote a quality product on time at the lowest price
 Identify ways to improve.
 Means for tracking and checking.
 Continual improvements.
 Reduction in time cycle by upfront planning.
 Better communication.
 On time output.
 Do it right, first time and every time.
APQP Major Elements
 Understand customer need. This is done using voice of the customer techniques
to determine customer needs and using quality function deployment to organize
those needs and translate them into product characteristics/requirements.
 Proactive feedback & corrective action. The advance quality planning process
provides feedback from other similar projects with the objective of developing
counter-measures on the current project. Other mechanisms with verification
and validation, designreviews, analysis of customer feedback and warranty data
also satisfy this objective.
 Designwithin process capabilities. This objective assumes that the company has
brought processes under statistical control, has determinedits process capability
and has communicated it process capability to its development personnel. Once
this is done, development personnel need to formally determine that critical or
special characteristics are within the enterprise's process capability or initiate
action to improve the process or acquire more capable equipment.
 failure modes and effects analysis or anticipatory failure determination
APQP- PHASES AND ACTIVITIES
The Advanced Product Quality planning
process consists of four phases and five major activities along with
ongoing feedback assessment and corrective action.
Process Outputs
FFMEA
FFMEA - FAST Failure Modes and Effects Analysis .
 This approach to problem solving and product/process improvement
uses FAST Modeling as a beginning point to identify functions to be
analyzed using the FMEA approach.
 FMEA & FAST: Describe the product/process and its function. An
understanding of the product or process under consideration is
important to have clearly articulated.
 Create a Block Diagram of the product or process. A block diagram
[FAST Model] of the product/process should be developed. This diagram
shows major components or process steps [Functions] as blocks
connected together by lines that indicate how the components or steps
are related.
 Identify Failure Modes. A failure mode is defined as the manner in
which a component, subsystem, system, process, etc. could potentially
fail [or has failed] to meet the design intent.
 A failure mode in one component can serve as the cause of a failure
mode in another component. [This is a basic premise of FAST]
 Failure modes should be listed for functions of each component or
process step. At this point the failure mode should be identified
whether or not the failure is likely to occur.
Potential Failure Modes:-
 Corrosion Hydrogen embrittlement
 Electrical Short or Open
 Torque
 Fatigue
 Deformation
 Cracking
 Failure Mode Effects:-
 Injury to the user
 Inoperability of the product or process
 Improper appearance of the product
or process
 Odors
 Degraded performance Noise.
Possible Causes of failure:-
 Improper torque applied
 Improper operating conditions
 Contamination
 Erroneous algorithms
 Improper alignment
 Excessive loading
 Effects Analysis:-
 A numerical weight should be assigned to each cause that
indicates how likely that cause is. A common industry standard
scale uses 1 to represent not likely and 10 to indicate
inevitable.
 Identify controls. Testing, analysis, monitoring, and other
techniques should be identified that can or have been used on
the same or similar products/processes to detect failures.
 Each of these controls should be assessed to determine how
well it is expected to identify or detect failure modes.
INDUSTRIAL TRAINING REPORT
INTRODUCTION
The term Inspection has been defined in
different ways by different authors:
“Inspection is the art of comparing
materials, product, or performances with established standards”
-KIMBALL
“Inspection is the art of
applying tests preferable by the aid of measuring appliances to observe
whether a given item of product is within the specified limits of
variability” -ALFORD AND BEATTY
“Inspection is the process of measuring the
qualities of a product or services in terms of established standards”
-SPIGEL AND LANSBURG
In simple words,” Inspection is the act of comparing a
product with accepted specification or other recognized standards”.
Thus inspection means checking the
acceptability of the manufactured product.
Inspection measures the
qualities of a product or service in terms of predecided standards.
Product quality may be specified by the strength, shape, hardness,
surface finish, dimensions or by other parameters.
INSTRUMENTS USED DURING INSPECTION:
1) Digital Height Gauge
2) Digital Vernier Caliper
3) Digital Micrometer
4) Profile Projector
5) Radius Gauge
6) Internal Micrometer
7) Depth Vernier
8) Low Force Vernier
9) Bevel Protector
10) Level Meter
11) Thread Ring Gauge
12) Thread Plug Gauge
13) Hardness Tester
DIGITAL HEIGHT GAUGE :- A digital height gauge is a
measuring device used either for determining the height of
objects, or for marking of items to be worked on. Height gauges
may also be used to measure the height of an object by using the
underside of the scriber as the datum. The datum may be
permanently fixed or the height gauge may have provision to
adjust the scale, this is done by sliding the scale vertically along
the body of the height gauge by turning a fine feed screw at the
top of the gauge; then with the scriber set to the same level as the
base, the scale can be matched to it. This adjustment allows
different scribers or probes to be used, as well as adjusting for any
errors in a damaged or resharpened probe.
Digital Height Gauge
 DIGITAL VERNIER CALIPER:- The Digital
Calliper (sometimes incorrectly called the Digital Vernier Calliper) is a
precision instrument that can be used to measure internal and external
distances extremely accurately. The example shown below is a digital
calliper as the distances/measurements, are read from a LCD display.
The most important parts have been labelled.
Earlier versions of this type of measuring instrument had to be read by
looking carefully at the imperial or metric scale and there was a need for
very good eyesight in order to read the small sliding scale. Manually
operated vernier callipers can still be bought and remain popular because
they are much cheaper than the digital version. Also, the digital version
requires a small battery whereas the manual version does not need any
power source.
Digital callipers are easier to use as the
measurement is clearly displayed and also, by pressing the inch/mm button
the distance can be read as metric or imperial.
Digital Vernier Calliper
 DIGITAL MICROMETER:- A micrometer sometimes
known as a micrometer screw gauge, is a device incorporating a
calibrated screw widely used for precise measurement of
components in mechanical engineering and machining as well as
most mechanical trades, along with other metrological instruments
such as dial, vernier, and digital calipers. Micrometers are usually,
but not always, in the form of calipers (opposing ends joined by a
frame), which is why micrometer caliper is another common
name. The spindle is a very accurately machined screw and the
object to be measured is placed between the spindle and the anvil.
The spindle is moved by turning the ratchet knob or thimble until the
object to be measured is lightly touched by both the spindle and the
anvil.
Basic types:-
 Outside micrometer (aka micrometer caliper), typically used to
measure wires, spheres, shafts and blocks.
 Inside micrometer, used to measure the diameter of holes.
 Depth micrometer, measures depths of slots and steps.
Digital Micrometer
 PROFILE PROJECTOR:- A profile projector is also
referred to as an optical comparator, or even known as a
shadowgraph, a profile projector is an optical instrument utilized for
measuring. It is a valuable item in a small parts machine shop or
manufacturing line for the quality control assessment staff. The
projector magnifies the profile of the specimen, and shows this on
the built-in projection screen. From this screen there is usually a
grid that could be rotated 360 degrees therefore the X-Y axis of the
screen could be aligned correctly using a straight edge of the
machined part to analyze or measure. This projection screen shows
the profile of the sample and is zoomed for better ease of
computing linear dimensions. An edge of the sample to analyze
could be aligned using the grid on the screen. After that, basic
measurements could be obtained for distances along with other
points. This is being carried out on a zoomed profile of the
specimen. It could be easier and also lessen mistakes by
measuring on the magnified projection screen of a profile projector.
Profile Projector

RADIUS GAUGE:- A radius gauge, also known as a fillet
gauge, is a tool used to measure the radius of an object.
Radius gauges require a bright light
behind the object to be measured. The gauge is placed against the edge
to be checked and any light leakage between the blade and edge
indicates a mismatch that requires correction.
A good set of gauges will offer both
convex and concave sections, and allow for their application in awkward
locations.
Every leave has different radius. The
material of the leaves is stainless steel. It is of two types: 1. Internal 2.
External. It is used to check the radius of inner and outer surfaces.
Radius Gauge
THE WORK ALLOTTED TO ME…….
I am Working on HONDA 2SJ.
Under the guidance of
Mr. Rahul Yadav
HONDA 2SJ (Shifter Box)
MAIN PART OF Honda 2SJ (HCIL):-
 LEVER ROD
 Lever Change
 Arm Axle
 Piviot Ball
 Bush
 Bracket/Shifter Box
 Cover
 Seat
 Cushion
 Bell Crank
 Spring
 Fixation Shaft
 Washer
 Silent Block
 Collar
 Grease
PART NAME –LEVER ROD
PART NAME – Lever Change
Finish Weight (Gram):- 255gm
Material:- S35C or equi.
PART NAME - Axle
Finish Weight (Gram):- 27gm
Material:- S35C or equi.
PART NAME – Piviot Ball
Finish Weight (Gram):- 12gm
Material:- PA66-GF-15.
PART NAME – Bush
Finish Weight (Gram):- 2.1gm
Material:- POM (Natural
PART NAME – BRACKET (SHIFTER BOX)
Finish Weight (Gram):- 416gm
Material:- PA6-GF-30.
PART NAME – COVER
Finish Weight (Gram):- 416gm
Material:- PA6-GF-30.
PART NAME – SEAT CUSHION
Finish Weight (Gram):- 2gm
Material:- NBR.
PART NAME – SEAT
Finish Weight (Gram):- 18gm
Material:- POM.
PART NAME – BELL CRANK
Finish Weight (Gram):- 32gm
Material:- PA6-GF-30.
PART NAME – SPRING
Finish Weight (Gram):- 10gm
Material:- Stainless steel (4454P-1GR3).
PART NAME – FIXATION SHAFT
Finish Weight (Gram):- 62gm
Material:- S45 or equi.
PART NAME – WASHER
Finish Weight (Gram):- 2gm
Material:- SPS65.
PART NAME – SILENT BLOCK
Finish Weight (Gram):- 6gm
Material:- EPDM Hs50.
PART NAME – COLLAR
Finish Weight (Gram):- 11gm
Material:- SAE1010 or equi.
LIST OF GAUGE REQUIRED:-
1. SPACER ASSY. FIXTURE
2. BUSH FIXTURE
3. BELL CRANK FIXTURE SENSOR
4. ASSEMBLING FIXTURE
5. FINAL ASSY. GAUGE.
PIC OF SPACER ASSY. FIXTURE AND ITS SUB ASSEMBLY
PIC OF BUSH FIXTURE
PIC OF BELL CRANK FIXTURE SENSOR AND ITS SUB ASSEMBLY
INDUSTRIAL TRAINING REPORT
PIC OF ASSEMBLING FIXTURE
PIC OF FINAL ASSEMBLING GAUGE
TOP VIEW
HONDA 2SJ
CONCLUSION
Lumax Mannoh Allied Technologies was a challenging
place for students to do their internship program. By this
internship program, I have gained a wide knowledge of
technical job scope and also the technical works from my
superior, Rahul Yadav Sir and colleagues from other
department.
The company provides me with the real working
environment. Not only learning the general work scope
here but the practical students also have got the
opportunities to implement the work scope with their own
strength and abilities during the internship. It was an
advantage for me to be in the R &D Division where I have
boosted up my skills and abilities. The conclusion that I
can make is that Lumax Mannoh Allied Technologies is the
right place for students to do their industrial training.

More Related Content

What's hot

Internship Report (MEchanical Engg) by kalpesh pawar
Internship Report (MEchanical Engg) by kalpesh pawarInternship Report (MEchanical Engg) by kalpesh pawar
Internship Report (MEchanical Engg) by kalpesh pawar
Kalpesh Pawar
 
6 weeks trg_report_format
6 weeks trg_report_format6 weeks trg_report_format
6 weeks trg_report_format
Ashwani Gupta
 
Pneumatic Sheet Metal Shearing Machine - Project report
Pneumatic Sheet Metal Shearing Machine - Project reportPneumatic Sheet Metal Shearing Machine - Project report
Pneumatic Sheet Metal Shearing Machine - Project report
Tejas Inamdar
 
Industrial Training Report
Industrial Training ReportIndustrial Training Report
Industrial Training Report
Het Vyas
 
Manufacturing Processes of Centrifugal pumps at Milnars Pumps Ltd.
Manufacturing Processes of Centrifugal pumps at Milnars Pumps Ltd.Manufacturing Processes of Centrifugal pumps at Milnars Pumps Ltd.
Manufacturing Processes of Centrifugal pumps at Milnars Pumps Ltd.
Amir Hossain
 
Industrial training presentation (mechanical engineering)
Industrial training presentation (mechanical engineering)Industrial training presentation (mechanical engineering)
Industrial training presentation (mechanical engineering)
Rahul Banerjee
 
SUMMER INTERNSHIP REPORT 2016 (MECHANICAL ENGINEERING)
SUMMER INTERNSHIP REPORT 2016 (MECHANICAL ENGINEERING)SUMMER INTERNSHIP REPORT 2016 (MECHANICAL ENGINEERING)
SUMMER INTERNSHIP REPORT 2016 (MECHANICAL ENGINEERING)
amal babu
 
Chapter 2 constructional feature of cnc machine
Chapter 2 constructional feature of cnc machineChapter 2 constructional feature of cnc machine
Chapter 2 constructional feature of cnc machine
RAHUL THAKER
 
Honda Report On Paint
Honda Report On PaintHonda Report On Paint
Honda Report On Paint
Saurabh Khurana
 
CNC Seminar
CNC SeminarCNC Seminar
Mechanical Industrial Training (in Quality & CNC Machine )at Vishwas Overseas
Mechanical Industrial Training (in Quality & CNC Machine )at Vishwas OverseasMechanical Industrial Training (in Quality & CNC Machine )at Vishwas Overseas
Mechanical Industrial Training (in Quality & CNC Machine )at Vishwas Overseas
Gopal Saw
 
internship report and design 5th year mechanical enginering
internship report and design 5th year mechanical engineringinternship report and design 5th year mechanical enginering
internship report and design 5th year mechanical enginering
shushay hailu
 
Industrial visit for Department OF Mechanical Engineering - BHEL
Industrial visit for Department OF Mechanical Engineering - BHELIndustrial visit for Department OF Mechanical Engineering - BHEL
Industrial visit for Department OF Mechanical Engineering - BHEL
UPES Dehradun
 
HMC internship report
 HMC internship report HMC internship report
HMC internship report
Zia ur rahman
 
Capston and turrent lathe
Capston and turrent latheCapston and turrent lathe
Capston and turrent lathe
Yuga Aravind Kumar
 
ppt on cnc
ppt on cncppt on cnc
ppt on cnc
Pankaj Dhut
 
Manufacturing Automation
Manufacturing AutomationManufacturing Automation
Manufacturing Automation
Dhaval Chauhan
 
plasma cutting.pdf
plasma cutting.pdfplasma cutting.pdf
plasma cutting.pdf
Mahamad Jawhar
 
Cnc machine training
Cnc machine trainingCnc machine training
Cnc machine training
Working as a Lecturer
 
CNC machining centers
CNC machining centersCNC machining centers
CNC machining centers
Salman Jailani
 

What's hot (20)

Internship Report (MEchanical Engg) by kalpesh pawar
Internship Report (MEchanical Engg) by kalpesh pawarInternship Report (MEchanical Engg) by kalpesh pawar
Internship Report (MEchanical Engg) by kalpesh pawar
 
6 weeks trg_report_format
6 weeks trg_report_format6 weeks trg_report_format
6 weeks trg_report_format
 
Pneumatic Sheet Metal Shearing Machine - Project report
Pneumatic Sheet Metal Shearing Machine - Project reportPneumatic Sheet Metal Shearing Machine - Project report
Pneumatic Sheet Metal Shearing Machine - Project report
 
Industrial Training Report
Industrial Training ReportIndustrial Training Report
Industrial Training Report
 
Manufacturing Processes of Centrifugal pumps at Milnars Pumps Ltd.
Manufacturing Processes of Centrifugal pumps at Milnars Pumps Ltd.Manufacturing Processes of Centrifugal pumps at Milnars Pumps Ltd.
Manufacturing Processes of Centrifugal pumps at Milnars Pumps Ltd.
 
Industrial training presentation (mechanical engineering)
Industrial training presentation (mechanical engineering)Industrial training presentation (mechanical engineering)
Industrial training presentation (mechanical engineering)
 
SUMMER INTERNSHIP REPORT 2016 (MECHANICAL ENGINEERING)
SUMMER INTERNSHIP REPORT 2016 (MECHANICAL ENGINEERING)SUMMER INTERNSHIP REPORT 2016 (MECHANICAL ENGINEERING)
SUMMER INTERNSHIP REPORT 2016 (MECHANICAL ENGINEERING)
 
Chapter 2 constructional feature of cnc machine
Chapter 2 constructional feature of cnc machineChapter 2 constructional feature of cnc machine
Chapter 2 constructional feature of cnc machine
 
Honda Report On Paint
Honda Report On PaintHonda Report On Paint
Honda Report On Paint
 
CNC Seminar
CNC SeminarCNC Seminar
CNC Seminar
 
Mechanical Industrial Training (in Quality & CNC Machine )at Vishwas Overseas
Mechanical Industrial Training (in Quality & CNC Machine )at Vishwas OverseasMechanical Industrial Training (in Quality & CNC Machine )at Vishwas Overseas
Mechanical Industrial Training (in Quality & CNC Machine )at Vishwas Overseas
 
internship report and design 5th year mechanical enginering
internship report and design 5th year mechanical engineringinternship report and design 5th year mechanical enginering
internship report and design 5th year mechanical enginering
 
Industrial visit for Department OF Mechanical Engineering - BHEL
Industrial visit for Department OF Mechanical Engineering - BHELIndustrial visit for Department OF Mechanical Engineering - BHEL
Industrial visit for Department OF Mechanical Engineering - BHEL
 
HMC internship report
 HMC internship report HMC internship report
HMC internship report
 
Capston and turrent lathe
Capston and turrent latheCapston and turrent lathe
Capston and turrent lathe
 
ppt on cnc
ppt on cncppt on cnc
ppt on cnc
 
Manufacturing Automation
Manufacturing AutomationManufacturing Automation
Manufacturing Automation
 
plasma cutting.pdf
plasma cutting.pdfplasma cutting.pdf
plasma cutting.pdf
 
Cnc machine training
Cnc machine trainingCnc machine training
Cnc machine training
 
CNC machining centers
CNC machining centersCNC machining centers
CNC machining centers
 

Viewers also liked

Speakers bio only
Speakers   bio onlySpeakers   bio only
Speakers bio only
Younjae Lee
 
insights success fastest growing hr solution provider
insights success fastest growing hr solution provider insights success fastest growing hr solution provider
insights success fastest growing hr solution provider
Insights success media and technology pvt ltd
 
Americas petrogas presentation_october_15_2013
Americas petrogas presentation_october_15_2013Americas petrogas presentation_october_15_2013
Americas petrogas presentation_october_15_2013
Barclay Hambrook, P. Eng., MBA
 
Jadual penilaian proses pengajaran januari 2012 fasa ii
Jadual penilaian proses pengajaran januari 2012 fasa iiJadual penilaian proses pengajaran januari 2012 fasa ii
Jadual penilaian proses pengajaran januari 2012 fasa ii
musaabusamah
 
Por q debemos cuidar lanaturaleza
Por q debemos cuidar lanaturalezaPor q debemos cuidar lanaturaleza
Por q debemos cuidar lanaturaleza
djrobinsonvallenti
 
Panduan alertpay
Panduan alertpayPanduan alertpay
Panduan alertpay
rame99
 
Cong ty q net viet nam san pham qnet-qnet policies & procedures-hong kong -...
Cong ty q net viet nam   san pham qnet-qnet policies & procedures-hong kong -...Cong ty q net viet nam   san pham qnet-qnet policies & procedures-hong kong -...
Cong ty q net viet nam san pham qnet-qnet policies & procedures-hong kong -...
duclong1991
 
Understanding the criminal court process as a victim
Understanding the criminal court process as a victim   Understanding the criminal court process as a victim
Understanding the criminal court process as a victim
Amanda Schmidt
 
Gbr ge panel 07 26-12
Gbr ge panel 07 26-12Gbr ge panel 07 26-12
Gbr ge panel 07 26-12
Melanie Brandt
 
CV G_Tetreault - (HDM-Red Seal)
CV G_Tetreault - (HDM-Red Seal)CV G_Tetreault - (HDM-Red Seal)
CV G_Tetreault - (HDM-Red Seal)
Gaetan T
 
pg & e crop 2005 Proxy Statement
pg & e crop 2005 Proxy Statementpg & e crop 2005 Proxy Statement
pg & e crop 2005 Proxy Statement
finance20
 
Kevin burke apc
Kevin burke apcKevin burke apc
Kevin burke apc
Melanie Brandt
 
Projetos i nova droga (1)
Projetos i nova droga (1)Projetos i nova droga (1)
Projetos i nova droga (1)
Cíntia Máximo
 
Bcycle case study
Bcycle case study Bcycle case study
Bcycle case study
Craig Allen Keefner
 
Presentation: Electric Metals (July 2011)
Presentation: Electric Metals (July 2011)Presentation: Electric Metals (July 2011)
Presentation: Electric Metals (July 2011)
Rocky Mountain Rare Metal Belt
 
Chris Evans Resume February 2010
Chris Evans Resume February 2010Chris Evans Resume February 2010
Chris Evans Resume February 2010
chris_evans
 
2003 Caterpillar Inc. Annual Report
2003 Caterpillar Inc. Annual Report2003 Caterpillar Inc. Annual Report
2003 Caterpillar Inc. Annual Report
finance5
 
Shale gas operations - regulation of water and air impacts
Shale gas operations  - regulation of water and air impactsShale gas operations  - regulation of water and air impacts
Shale gas operations - regulation of water and air impacts
Dinsmore & Shohl LLP
 
News Release: Electric Metals
News Release: Electric Metals News Release: Electric Metals
News Release: Electric Metals
Zimtu Capital Corp. (TSXv: ZC)
 
Hitachi Data Systems - Eagle Graduate Program
Hitachi Data Systems - Eagle Graduate Program Hitachi Data Systems - Eagle Graduate Program
Hitachi Data Systems - Eagle Graduate Program
Hitachi Data Systems
 

Viewers also liked (20)

Speakers bio only
Speakers   bio onlySpeakers   bio only
Speakers bio only
 
insights success fastest growing hr solution provider
insights success fastest growing hr solution provider insights success fastest growing hr solution provider
insights success fastest growing hr solution provider
 
Americas petrogas presentation_october_15_2013
Americas petrogas presentation_october_15_2013Americas petrogas presentation_october_15_2013
Americas petrogas presentation_october_15_2013
 
Jadual penilaian proses pengajaran januari 2012 fasa ii
Jadual penilaian proses pengajaran januari 2012 fasa iiJadual penilaian proses pengajaran januari 2012 fasa ii
Jadual penilaian proses pengajaran januari 2012 fasa ii
 
Por q debemos cuidar lanaturaleza
Por q debemos cuidar lanaturalezaPor q debemos cuidar lanaturaleza
Por q debemos cuidar lanaturaleza
 
Panduan alertpay
Panduan alertpayPanduan alertpay
Panduan alertpay
 
Cong ty q net viet nam san pham qnet-qnet policies & procedures-hong kong -...
Cong ty q net viet nam   san pham qnet-qnet policies & procedures-hong kong -...Cong ty q net viet nam   san pham qnet-qnet policies & procedures-hong kong -...
Cong ty q net viet nam san pham qnet-qnet policies & procedures-hong kong -...
 
Understanding the criminal court process as a victim
Understanding the criminal court process as a victim   Understanding the criminal court process as a victim
Understanding the criminal court process as a victim
 
Gbr ge panel 07 26-12
Gbr ge panel 07 26-12Gbr ge panel 07 26-12
Gbr ge panel 07 26-12
 
CV G_Tetreault - (HDM-Red Seal)
CV G_Tetreault - (HDM-Red Seal)CV G_Tetreault - (HDM-Red Seal)
CV G_Tetreault - (HDM-Red Seal)
 
pg & e crop 2005 Proxy Statement
pg & e crop 2005 Proxy Statementpg & e crop 2005 Proxy Statement
pg & e crop 2005 Proxy Statement
 
Kevin burke apc
Kevin burke apcKevin burke apc
Kevin burke apc
 
Projetos i nova droga (1)
Projetos i nova droga (1)Projetos i nova droga (1)
Projetos i nova droga (1)
 
Bcycle case study
Bcycle case study Bcycle case study
Bcycle case study
 
Presentation: Electric Metals (July 2011)
Presentation: Electric Metals (July 2011)Presentation: Electric Metals (July 2011)
Presentation: Electric Metals (July 2011)
 
Chris Evans Resume February 2010
Chris Evans Resume February 2010Chris Evans Resume February 2010
Chris Evans Resume February 2010
 
2003 Caterpillar Inc. Annual Report
2003 Caterpillar Inc. Annual Report2003 Caterpillar Inc. Annual Report
2003 Caterpillar Inc. Annual Report
 
Shale gas operations - regulation of water and air impacts
Shale gas operations  - regulation of water and air impactsShale gas operations  - regulation of water and air impacts
Shale gas operations - regulation of water and air impacts
 
News Release: Electric Metals
News Release: Electric Metals News Release: Electric Metals
News Release: Electric Metals
 
Hitachi Data Systems - Eagle Graduate Program
Hitachi Data Systems - Eagle Graduate Program Hitachi Data Systems - Eagle Graduate Program
Hitachi Data Systems - Eagle Graduate Program
 

Similar to INDUSTRIAL TRAINING REPORT

Ajay_Training_Report[1]
Ajay_Training_Report[1]Ajay_Training_Report[1]
Ajay_Training_Report[1]
AJAY KUMAR
 
Qm0026 quality concepts, tasks and development methods
Qm0026   quality concepts, tasks and development methodsQm0026   quality concepts, tasks and development methods
Qm0026 quality concepts, tasks and development methods
smumbahelp
 
Qm0026 quality concepts, tasks and development methods
Qm0026   quality concepts, tasks and development methodsQm0026   quality concepts, tasks and development methods
Qm0026 quality concepts, tasks and development methods
Study Stuff
 
IOP Conference Series Materials Science and EngineeringPA.docx
IOP Conference Series Materials Science and EngineeringPA.docxIOP Conference Series Materials Science and EngineeringPA.docx
IOP Conference Series Materials Science and EngineeringPA.docx
vrickens
 
IRJET- Agile Management in Construction Industry
IRJET-  	  Agile Management in Construction IndustryIRJET-  	  Agile Management in Construction Industry
IRJET- Agile Management in Construction Industry
IRJET Journal
 
Resume-Kausik
Resume-KausikResume-Kausik
Resume-Kausik
Kausik Das
 
Jay Portfolio - Engineering Manager
Jay Portfolio - Engineering ManagerJay Portfolio - Engineering Manager
Jay Portfolio - Engineering Manager
jaymehta2
 
Amit_Athalye_Resume
Amit_Athalye_ResumeAmit_Athalye_Resume
IRJET- Improving Quality and Productivity in Switchgear Tank Welding through ...
IRJET- Improving Quality and Productivity in Switchgear Tank Welding through ...IRJET- Improving Quality and Productivity in Switchgear Tank Welding through ...
IRJET- Improving Quality and Productivity in Switchgear Tank Welding through ...
IRJET Journal
 
Mahendra_BE(Mech)_Design
Mahendra_BE(Mech)_DesignMahendra_BE(Mech)_Design
Mahendra_BE(Mech)_Design
Mahendra Wayal
 
Infodream Articles about Continuous Improvement, Aerospace, Quality Control a...
Infodream Articles about Continuous Improvement, Aerospace, Quality Control a...Infodream Articles about Continuous Improvement, Aerospace, Quality Control a...
Infodream Articles about Continuous Improvement, Aerospace, Quality Control a...
Infodream
 
IRJET- Enhance the Capacity of Outer Tube Machining Cell
IRJET-  	  Enhance the Capacity of Outer Tube Machining CellIRJET-  	  Enhance the Capacity of Outer Tube Machining Cell
IRJET- Enhance the Capacity of Outer Tube Machining Cell
IRJET Journal
 
Vikas_Kumar_4Year EXP
Vikas_Kumar_4Year EXPVikas_Kumar_4Year EXP
Vikas_Kumar_4Year EXP
Vikash Kumar
 
Rsume
RsumeRsume
CV_Pooranpr
CV_PooranprCV_Pooranpr
CV_Pooranpr
Pooran Shahani
 
CV_Pooranpr
CV_PooranprCV_Pooranpr
CV_Pooranpr
Pooran Shahani
 
Ketul Resume
Ketul ResumeKetul Resume
Ketul Resume
Patel Ketul
 
PROACTVE
PROACTVEPROACTVE
PROACTVE
Sai charan
 
Rameshwar Adhau (NPD engineer)
Rameshwar Adhau (NPD  engineer)Rameshwar Adhau (NPD  engineer)
Rameshwar Adhau (NPD engineer)
rameshwar adhau
 
Resume_Dinkar.xls
Resume_Dinkar.xlsResume_Dinkar.xls
Resume_Dinkar.xls
dinkar marwaha
 

Similar to INDUSTRIAL TRAINING REPORT (20)

Ajay_Training_Report[1]
Ajay_Training_Report[1]Ajay_Training_Report[1]
Ajay_Training_Report[1]
 
Qm0026 quality concepts, tasks and development methods
Qm0026   quality concepts, tasks and development methodsQm0026   quality concepts, tasks and development methods
Qm0026 quality concepts, tasks and development methods
 
Qm0026 quality concepts, tasks and development methods
Qm0026   quality concepts, tasks and development methodsQm0026   quality concepts, tasks and development methods
Qm0026 quality concepts, tasks and development methods
 
IOP Conference Series Materials Science and EngineeringPA.docx
IOP Conference Series Materials Science and EngineeringPA.docxIOP Conference Series Materials Science and EngineeringPA.docx
IOP Conference Series Materials Science and EngineeringPA.docx
 
IRJET- Agile Management in Construction Industry
IRJET-  	  Agile Management in Construction IndustryIRJET-  	  Agile Management in Construction Industry
IRJET- Agile Management in Construction Industry
 
Resume-Kausik
Resume-KausikResume-Kausik
Resume-Kausik
 
Jay Portfolio - Engineering Manager
Jay Portfolio - Engineering ManagerJay Portfolio - Engineering Manager
Jay Portfolio - Engineering Manager
 
Amit_Athalye_Resume
Amit_Athalye_ResumeAmit_Athalye_Resume
Amit_Athalye_Resume
 
IRJET- Improving Quality and Productivity in Switchgear Tank Welding through ...
IRJET- Improving Quality and Productivity in Switchgear Tank Welding through ...IRJET- Improving Quality and Productivity in Switchgear Tank Welding through ...
IRJET- Improving Quality and Productivity in Switchgear Tank Welding through ...
 
Mahendra_BE(Mech)_Design
Mahendra_BE(Mech)_DesignMahendra_BE(Mech)_Design
Mahendra_BE(Mech)_Design
 
Infodream Articles about Continuous Improvement, Aerospace, Quality Control a...
Infodream Articles about Continuous Improvement, Aerospace, Quality Control a...Infodream Articles about Continuous Improvement, Aerospace, Quality Control a...
Infodream Articles about Continuous Improvement, Aerospace, Quality Control a...
 
IRJET- Enhance the Capacity of Outer Tube Machining Cell
IRJET-  	  Enhance the Capacity of Outer Tube Machining CellIRJET-  	  Enhance the Capacity of Outer Tube Machining Cell
IRJET- Enhance the Capacity of Outer Tube Machining Cell
 
Vikas_Kumar_4Year EXP
Vikas_Kumar_4Year EXPVikas_Kumar_4Year EXP
Vikas_Kumar_4Year EXP
 
Rsume
RsumeRsume
Rsume
 
CV_Pooranpr
CV_PooranprCV_Pooranpr
CV_Pooranpr
 
CV_Pooranpr
CV_PooranprCV_Pooranpr
CV_Pooranpr
 
Ketul Resume
Ketul ResumeKetul Resume
Ketul Resume
 
PROACTVE
PROACTVEPROACTVE
PROACTVE
 
Rameshwar Adhau (NPD engineer)
Rameshwar Adhau (NPD  engineer)Rameshwar Adhau (NPD  engineer)
Rameshwar Adhau (NPD engineer)
 
Resume_Dinkar.xls
Resume_Dinkar.xlsResume_Dinkar.xls
Resume_Dinkar.xls
 

INDUSTRIAL TRAINING REPORT

  • 1. INDUSTRIAL TRAINING REPORT (15’June-15’July 2o16) LUMAX MANNOH ALLIED TECHNOLOGIES Submitted by:- Suyash Trivedi (B.tech 3rd year) Central Institute of Plastics Engineering & Technology (C.I.P.E.T.) Lucknow
  • 2. TABLE OF CONTENT CERTIFICATE ACKNOWLEDGEMENT PREFACE COMPANY PROFILE CUSTOMERS THE GEAR SHIFTER R &D APQP INTRODUCTION Benefits Of Using Advanced Product Quality Planning APQP MAJOR ELEMENTS APQP- PHASES AND ACTIVITIES PROCESS OUTPUTS FFMEA POTENTIAL FAILURE MODES FAILURE MODE EFFECTS POSSIBLE CAUSES OF FAILURE EFFECTS ANALYSIS INSPECTION INTRODUCTION
  • 3. INSTRUMENTS USED DURING INSPECTION DIGITAL HEIGHT GAUGE DIGITAL VERNIER CALIPER DIGITAL MICROMETER PROFILE PROJECTOR RADIUS GAUGE WORK ALLOTED TO ME EXPLODED VIEW BOM MAIN PART OF HONDA 2SJ LIVER ROD LIVER CHANGE LIVER CHANGE AXLE PIVIOT BALL BUSH BRACKET (Shifer Box) COVER SEAT CUSHION SEAT BELL CRANK SPRING FIXATION SHIFT WASHER
  • 4. SILENT BLOCK COLLAR LIST OF GAUGE REQUIRED Pic Of Spacer Assy. Fixture And Its Sub Assembly PIC OF BUSH, CONNECTING ROD & THEIR ASSEMBLY PIC OF BELL CRANK FIXTURE SENSOR SOME OTHER COMPONTENT AND THEIR ASSEMBLY PIC OF ASSEMBLY FIXTURE PIC OF FINAL ASSY. GAUGE HONDA 2SJ CONCLUSION
  • 5. ACKNOWLEDGEMENT First of all, I would like to thank Mrs. Preeti Hooda (Manager HRD) for granting me permission to undergo training in this company. Mr. Siddharth Shrivastav (Dr. Manager, R&D) & Mr. Hari Shankar singh (Sr. Engineer, R&D) for guiding and imparting me knowledge under his supervision and helping me throughout my training schedule. Moreover, I would like to pay sincere thanks to Er. Rahul Yadav, Er. Mehak and all the employees for asserting and helping me in clearing my doubts. I sincerely think this training schedule will help me in understanding my engineering branch in the years to come in a much better way. Date: (Siddharth Shrivastava) (Manager R&D)
  • 6. PREFACE Indian industries are waking up to the challenges thrown in by market economy. To survive in this highly competitive world, industries make efforts to improve quality, enhance productivity, cut down waste and eliminate inefficiency. These attributes are learnt by the undergraduate students through industrial training. It is an integral part of engineering education development. It aims at providing the technical knowledge and skills required for industrial operations. Industry-Academic interaction is necessary for the development of students. It gives an opportunity for interaction between technical institutions, industry and academics. Now a day, purely academic consideration in a system of professional education isn’t the criteria in determining about the suitability of personnel for technical employment. With the purpose of getting exposure to the real working environment and acquaintance with the organization structure, business operations and administrative functions, which is a part of B-Tech. course, I am undergoing ONE month training at LUMAX MANNOH ALLIED TECHNOLOGIES LTD. The following pages contain a report on the practical training undergoing by me in LUMAX MANNOH ALLIED TECHNOLOGIES LTD.
  • 7. COMPANY PROFILE Formed in the year 1997, LUMAX DK is an integral part of the D.K. Jain Group of companies. It forms 55:45 joint venture with Japan's Mannoh Industrial Co Ltd to design and manufacture complete gear shift lever systems for manual, automatic, AMT & CVT transmissions in India LUMAX Mannoh specializes in design, manufacturing and supply of Gear Shifters, Parking Brakes, Precision Components and Plastic injection trim parts. These are complimented by a range of two wheeler lighting parts. These are manufactured to the highest standards and stringent quality control procedures. LUMAX Mannoh - an ISO 9001:2000 and ISO/TS 16949:2002 certified company, endeavour to provide our customers with quality automotive parts at a competitive price. TECHNOLOGY:- Technology support from Mannoh, Japan especially for Gear Shifters.  Precision Engineering - CAD systems with AutoCAD Inventor & Unigraphics NX3, CATIA, and Tool room with all required machines and fixtures for Tool development and prototyping.  Robust Manufacturing - 3-AXIS Tube Bending and Copping, Hydraulic Pressing, Robotic MIG Welding Stations, Plastic Injection Moulding, Robot Writing for Gear Shifter Knob, and Cellular Assembly Lines  Stringent Testing setup - Endurance Testing for Parking Brake, Tensile Testing, Weld Penetration Check, Hardness Testing, Profile Checking, and Strength Testing.
  • 9. THE GEAR SHIFTER For those of you who don’t know, it’s that rod like thing with a knob on top you must have seen sticking out from the floor of your car. And you use it to shift gears while driving. Nomenclature for Basic Cable Type Gear Shifter
  • 10. R & D  Research and Development department has to actually “create” the product as per the requirements of the customer, as stated in the LOI.  ADVPR o Analysis/Development/Validation Plan and Report (ADVPR): A timeline with different steps from LOI to final product is made with respective target times.  DESIGN  DesignDrawing o Design team prepares the 3-D drawing of model as per requirements using software CATIA or UG. o FEA (Finite Element Analysis) is done at different load conditions, and any changes, if required are made. o Build of Material (BOM) sheet is prepared. 1. Shows part picture, material, weight and quantity. 2. BOM is forwarded to the Purchase department for costing.  Costing o Design Costing is done to project the estimated cost of the product for the buyer. o It includes the cost of material, cost of molding; machining etc. Whatever is required to make it, packaging and a profit? Adding all of these gives the cost price.  DEVELOPMENT o After the designing is done and design approved, product development begins. Different child parts for the shifter are procured and prototype is made for trial. If it is approved then go ahead is given for tooling. o Further testing is done on the parts and if OK, process is developed. Product and process validation is then done by customer.
  • 12. Introduction Advanced Product Quality Planning (APQP) enables product quality to improve and ensure that customer needs and wants are satisfied. APQP includes a number of procedures structured in such a manner that it satisfies customers. Here is a closer look at the basics of APQP and how it works to benefits our business. APQP is uses extensively in a number of industries including automotive and manufacturing industries as a means to improve product quality. The end goal is to ensure that the quality of the final product is top – notch by using a number of tools and techniques.
  • 13. Benefits of using Advanced Product Quality Planning:-  To direct resources to satisfy customer  To promote early identification of required changes  To avoid late changes  To promote a quality product on time at the lowest price  Identify ways to improve.  Means for tracking and checking.  Continual improvements.  Reduction in time cycle by upfront planning.  Better communication.  On time output.  Do it right, first time and every time.
  • 14. APQP Major Elements  Understand customer need. This is done using voice of the customer techniques to determine customer needs and using quality function deployment to organize those needs and translate them into product characteristics/requirements.  Proactive feedback & corrective action. The advance quality planning process provides feedback from other similar projects with the objective of developing counter-measures on the current project. Other mechanisms with verification and validation, designreviews, analysis of customer feedback and warranty data also satisfy this objective.  Designwithin process capabilities. This objective assumes that the company has brought processes under statistical control, has determinedits process capability and has communicated it process capability to its development personnel. Once this is done, development personnel need to formally determine that critical or special characteristics are within the enterprise's process capability or initiate action to improve the process or acquire more capable equipment.  failure modes and effects analysis or anticipatory failure determination
  • 15. APQP- PHASES AND ACTIVITIES The Advanced Product Quality planning process consists of four phases and five major activities along with ongoing feedback assessment and corrective action.
  • 17. FFMEA FFMEA - FAST Failure Modes and Effects Analysis .  This approach to problem solving and product/process improvement uses FAST Modeling as a beginning point to identify functions to be analyzed using the FMEA approach.  FMEA & FAST: Describe the product/process and its function. An understanding of the product or process under consideration is important to have clearly articulated.  Create a Block Diagram of the product or process. A block diagram [FAST Model] of the product/process should be developed. This diagram shows major components or process steps [Functions] as blocks connected together by lines that indicate how the components or steps are related.  Identify Failure Modes. A failure mode is defined as the manner in which a component, subsystem, system, process, etc. could potentially fail [or has failed] to meet the design intent.  A failure mode in one component can serve as the cause of a failure mode in another component. [This is a basic premise of FAST]  Failure modes should be listed for functions of each component or process step. At this point the failure mode should be identified whether or not the failure is likely to occur.
  • 18. Potential Failure Modes:-  Corrosion Hydrogen embrittlement  Electrical Short or Open  Torque  Fatigue  Deformation  Cracking  Failure Mode Effects:-  Injury to the user  Inoperability of the product or process  Improper appearance of the product or process  Odors  Degraded performance Noise.
  • 19. Possible Causes of failure:-  Improper torque applied  Improper operating conditions  Contamination  Erroneous algorithms  Improper alignment  Excessive loading  Effects Analysis:-  A numerical weight should be assigned to each cause that indicates how likely that cause is. A common industry standard scale uses 1 to represent not likely and 10 to indicate inevitable.  Identify controls. Testing, analysis, monitoring, and other techniques should be identified that can or have been used on the same or similar products/processes to detect failures.  Each of these controls should be assessed to determine how well it is expected to identify or detect failure modes.
  • 21. INTRODUCTION The term Inspection has been defined in different ways by different authors: “Inspection is the art of comparing materials, product, or performances with established standards” -KIMBALL “Inspection is the art of applying tests preferable by the aid of measuring appliances to observe whether a given item of product is within the specified limits of variability” -ALFORD AND BEATTY “Inspection is the process of measuring the qualities of a product or services in terms of established standards” -SPIGEL AND LANSBURG In simple words,” Inspection is the act of comparing a product with accepted specification or other recognized standards”. Thus inspection means checking the acceptability of the manufactured product. Inspection measures the qualities of a product or service in terms of predecided standards. Product quality may be specified by the strength, shape, hardness, surface finish, dimensions or by other parameters.
  • 22. INSTRUMENTS USED DURING INSPECTION: 1) Digital Height Gauge 2) Digital Vernier Caliper 3) Digital Micrometer 4) Profile Projector 5) Radius Gauge 6) Internal Micrometer 7) Depth Vernier 8) Low Force Vernier 9) Bevel Protector 10) Level Meter 11) Thread Ring Gauge 12) Thread Plug Gauge 13) Hardness Tester
  • 23. DIGITAL HEIGHT GAUGE :- A digital height gauge is a measuring device used either for determining the height of objects, or for marking of items to be worked on. Height gauges may also be used to measure the height of an object by using the underside of the scriber as the datum. The datum may be permanently fixed or the height gauge may have provision to adjust the scale, this is done by sliding the scale vertically along the body of the height gauge by turning a fine feed screw at the top of the gauge; then with the scriber set to the same level as the base, the scale can be matched to it. This adjustment allows different scribers or probes to be used, as well as adjusting for any errors in a damaged or resharpened probe. Digital Height Gauge
  • 24.  DIGITAL VERNIER CALIPER:- The Digital Calliper (sometimes incorrectly called the Digital Vernier Calliper) is a precision instrument that can be used to measure internal and external distances extremely accurately. The example shown below is a digital calliper as the distances/measurements, are read from a LCD display. The most important parts have been labelled. Earlier versions of this type of measuring instrument had to be read by looking carefully at the imperial or metric scale and there was a need for very good eyesight in order to read the small sliding scale. Manually operated vernier callipers can still be bought and remain popular because they are much cheaper than the digital version. Also, the digital version requires a small battery whereas the manual version does not need any power source. Digital callipers are easier to use as the measurement is clearly displayed and also, by pressing the inch/mm button the distance can be read as metric or imperial. Digital Vernier Calliper
  • 25.  DIGITAL MICROMETER:- A micrometer sometimes known as a micrometer screw gauge, is a device incorporating a calibrated screw widely used for precise measurement of components in mechanical engineering and machining as well as most mechanical trades, along with other metrological instruments such as dial, vernier, and digital calipers. Micrometers are usually, but not always, in the form of calipers (opposing ends joined by a frame), which is why micrometer caliper is another common name. The spindle is a very accurately machined screw and the object to be measured is placed between the spindle and the anvil. The spindle is moved by turning the ratchet knob or thimble until the object to be measured is lightly touched by both the spindle and the anvil. Basic types:-  Outside micrometer (aka micrometer caliper), typically used to measure wires, spheres, shafts and blocks.  Inside micrometer, used to measure the diameter of holes.  Depth micrometer, measures depths of slots and steps.
  • 26. Digital Micrometer  PROFILE PROJECTOR:- A profile projector is also referred to as an optical comparator, or even known as a shadowgraph, a profile projector is an optical instrument utilized for measuring. It is a valuable item in a small parts machine shop or manufacturing line for the quality control assessment staff. The projector magnifies the profile of the specimen, and shows this on the built-in projection screen. From this screen there is usually a grid that could be rotated 360 degrees therefore the X-Y axis of the screen could be aligned correctly using a straight edge of the machined part to analyze or measure. This projection screen shows the profile of the sample and is zoomed for better ease of computing linear dimensions. An edge of the sample to analyze could be aligned using the grid on the screen. After that, basic measurements could be obtained for distances along with other points. This is being carried out on a zoomed profile of the specimen. It could be easier and also lessen mistakes by measuring on the magnified projection screen of a profile projector.
  • 27. Profile Projector  RADIUS GAUGE:- A radius gauge, also known as a fillet gauge, is a tool used to measure the radius of an object. Radius gauges require a bright light behind the object to be measured. The gauge is placed against the edge to be checked and any light leakage between the blade and edge indicates a mismatch that requires correction. A good set of gauges will offer both convex and concave sections, and allow for their application in awkward locations. Every leave has different radius. The material of the leaves is stainless steel. It is of two types: 1. Internal 2. External. It is used to check the radius of inner and outer surfaces.
  • 28. Radius Gauge THE WORK ALLOTTED TO ME……. I am Working on HONDA 2SJ. Under the guidance of Mr. Rahul Yadav
  • 30. MAIN PART OF Honda 2SJ (HCIL):-  LEVER ROD  Lever Change  Arm Axle  Piviot Ball  Bush  Bracket/Shifter Box  Cover  Seat  Cushion  Bell Crank  Spring  Fixation Shaft  Washer  Silent Block  Collar  Grease
  • 32. PART NAME – Lever Change Finish Weight (Gram):- 255gm Material:- S35C or equi. PART NAME - Axle Finish Weight (Gram):- 27gm Material:- S35C or equi.
  • 33. PART NAME – Piviot Ball Finish Weight (Gram):- 12gm Material:- PA66-GF-15. PART NAME – Bush Finish Weight (Gram):- 2.1gm Material:- POM (Natural
  • 34. PART NAME – BRACKET (SHIFTER BOX) Finish Weight (Gram):- 416gm Material:- PA6-GF-30. PART NAME – COVER Finish Weight (Gram):- 416gm Material:- PA6-GF-30.
  • 35. PART NAME – SEAT CUSHION Finish Weight (Gram):- 2gm Material:- NBR. PART NAME – SEAT Finish Weight (Gram):- 18gm Material:- POM.
  • 36. PART NAME – BELL CRANK Finish Weight (Gram):- 32gm Material:- PA6-GF-30. PART NAME – SPRING Finish Weight (Gram):- 10gm Material:- Stainless steel (4454P-1GR3).
  • 37. PART NAME – FIXATION SHAFT Finish Weight (Gram):- 62gm Material:- S45 or equi. PART NAME – WASHER Finish Weight (Gram):- 2gm Material:- SPS65.
  • 38. PART NAME – SILENT BLOCK Finish Weight (Gram):- 6gm Material:- EPDM Hs50. PART NAME – COLLAR Finish Weight (Gram):- 11gm Material:- SAE1010 or equi.
  • 39. LIST OF GAUGE REQUIRED:- 1. SPACER ASSY. FIXTURE 2. BUSH FIXTURE 3. BELL CRANK FIXTURE SENSOR 4. ASSEMBLING FIXTURE 5. FINAL ASSY. GAUGE.
  • 40. PIC OF SPACER ASSY. FIXTURE AND ITS SUB ASSEMBLY
  • 41. PIC OF BUSH FIXTURE
  • 42. PIC OF BELL CRANK FIXTURE SENSOR AND ITS SUB ASSEMBLY
  • 44. PIC OF ASSEMBLING FIXTURE
  • 45. PIC OF FINAL ASSEMBLING GAUGE
  • 47. CONCLUSION Lumax Mannoh Allied Technologies was a challenging place for students to do their internship program. By this internship program, I have gained a wide knowledge of technical job scope and also the technical works from my superior, Rahul Yadav Sir and colleagues from other department. The company provides me with the real working environment. Not only learning the general work scope here but the practical students also have got the opportunities to implement the work scope with their own strength and abilities during the internship. It was an advantage for me to be in the R &D Division where I have boosted up my skills and abilities. The conclusion that I can make is that Lumax Mannoh Allied Technologies is the right place for students to do their industrial training.