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Overview of Jinway Shenzhen Mold Co., Ltd
Involved in the plastic
injection tooling industry
Shenzhen Jinway MoldShenzhen Jinway Mold
Co.,LtdCo.,Ltd
Background
★ Established: 2006 focusing on the tooling
design and manufacturing
★ Production area: 2000 square meters
★ Sales Volum: US$6.5,million
★Staff: 110 employee
★Mould Capacility: 400-450 sets per year
3
Jinway Mould at a Glance
 Company Profile
 Organizational Chart
 Customers various industries
served
 Engineering
 Project management
 Sample Review
 Tooling & Injection Workshop
 Quality Issurance
 Order procedure
Company Profile
4
Established in 2006, Shenzhen Jinway Mold Co., Ltd. is located in No.5
Banggang lnd Zone, Songgang Town, Baoan District, Shenzhen, China
.
Our company is specialized in designing and manufacturing plastic injection
molds and plastic injection parts. The plastic products are widely used in
electronic, automobile, medical treatment, optoelectronic, tele-
communication, household appliances and sanitary ware, etc. Outstanding
design capability and strict quality control system, advanced tooling and
injection machines, which make Jinway company popular with customers.
Key Figures ofJinwaygroup:
110 employees
2000M ² Production Area
400-450 sets moulds delivered each year (The largest mould size
is1300mmX1100mm X800mm)
7 injection machines from 120 Tons to 160 tons
Mould making accuracy can be 0.01mm
20 mould design engineers
70 professional mould making workers
Shenzhen Jinway Organizational Chart
Document
ControlCenter
Service
Marketing Engineering Purchasing QC Production Financial Administration
Sales Team Quote Team Mold QC Product QC Tooling Molding Logistics HR
Design Team MachiningProject Team Polishing Assembly
Shenzhen Jinway Factory
General Manager
Customers and Global locations served.
6
A full service plastic injection tooling production
facility offering advanced technologies in
engineering and manufacturing. We help our clients
maintain a global competitive edge by incorporation
the most current technologies in engineering and
processing, as well as incorporating robotics in our
production facility.
Respected as a global vendor in the plastics industry
we service such countries as Germany, France,
Spain, Portugal, Netherlands, Czech Republic,
U.S.A., Canada, Mexico, Brazil, Argentina, Korea
and India.
Automotive, Agricultural and Electronic customers
include Mercedes Benz, Nissan, Faurecia, Ford,
Sony, Emerson, Siemens, Philips and Samsung.
Global locations served.
7
Engineering Capabilities
8
• DFM
• Computer Aided Design – CAD
- Pro/ENGINEER (3D Modelling)
- SolidWorks (3D Modelling)
- Cimatron (3D Modelling)
- Unigraphics (CNC Programming)
- MasterCAM
• Computer Aided Engineering – CAE
- HASCO & DME standards
• Product Design
• Concurrent Design Development
• Design Verification
• Design Validation
• Design Optimization, Value Engineering and
Cost Reduction
• Failure Analysis and Re-design
• Rapid prototyping
• Mould study
• Feasibility analysis
• Deformed study
• Prototyping (resin, stereo lithography)
• Prototype molds
• Injection machines set up, and
production starting
• Robotic handling
• Mold maintenance &
lifecycle management
Project Management, The Jinway Advantage
9
1. DFM - Saving time and money with front end analysis
Communication of basic technical information
Review of mold construction, includes parting lines, injection system, ejection system and cooling system
Part issue and improving suggestions reported to the customer
DFM is essential for communication among project engineer, tool design engineer and customer. It not only optimizes product design
solutions, but also greatly improved the tool design.
2. Our dedicated DFM technical center offers the DFM for each tool to outline program schedules and effective solutions to solve tooling
problems during the manufacturing & molding process.
3. Project engineers are experienced in tooling design, they are able to discuss program techniques directly with customers in English.
For big programs, dedicated project teams will be organized to follow each task according to his/her experience in similar programs.
4. Weekly program update are reported to the customers for processing status.
5. Project team will have mould trial analysis after each trial to optimize tool function. A tool check list it completed in accordance with the
tool design and specification before shipping
7. A tool function validation of 4~6 hours is required for preproduction to insure the tool will have good performance when the tool arrives
at the customer facility, in accordance withJinway standards.
8. We can shipped the mold after 3~4 mold trails to make
sure the program is on schedule.
9. Establishing tool standards data is provided for each customer
10. After sales service
providing all the 2D and 3D data in CD
introduction of tool function
steel material certificate
All electrodes are provided with moulds
10
Opel-1
Opel-2
Opel Logo
Automotive Parts( Some for Nissan)
Medical Parts
Telecommunication Parts
Other Parts
Tooling & Injection Workshop
*Mold making *Mold adjustments *Mold Maintenance *Injection molding
Quality – ISO 9001:2008
18
Quality is fundamental to our philosophy.
We have the systems in place ensure traceability down to every process on a single part, component and
material; from design to delivery.
All engineers are qualified through certification to carry out mold design, and our best experts approve
feasibility.
We follow US and EU design standards, to ensure design approval and conformability.
We build-in quality through:
- employing the most experienced engineers
- ongoing training and development for employees
- advanced machining and manufacturing facilities
- process efficiency analysis
- advanced inspection and measurement facilities
- supplier development and partnerships
- culture of continuous improvement
Jinway Served
Jinway Mould
20
Many thanks for your time!
Vina Ke

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Presentation of Shenzhen Jinway Mold Co.,Ltd

  • 1. Overview of Jinway Shenzhen Mold Co., Ltd Involved in the plastic injection tooling industry Shenzhen Jinway MoldShenzhen Jinway Mold Co.,LtdCo.,Ltd
  • 2. Background ★ Established: 2006 focusing on the tooling design and manufacturing ★ Production area: 2000 square meters ★ Sales Volum: US$6.5,million ★Staff: 110 employee ★Mould Capacility: 400-450 sets per year
  • 3. 3 Jinway Mould at a Glance  Company Profile  Organizational Chart  Customers various industries served  Engineering  Project management  Sample Review  Tooling & Injection Workshop  Quality Issurance  Order procedure
  • 4. Company Profile 4 Established in 2006, Shenzhen Jinway Mold Co., Ltd. is located in No.5 Banggang lnd Zone, Songgang Town, Baoan District, Shenzhen, China . Our company is specialized in designing and manufacturing plastic injection molds and plastic injection parts. The plastic products are widely used in electronic, automobile, medical treatment, optoelectronic, tele- communication, household appliances and sanitary ware, etc. Outstanding design capability and strict quality control system, advanced tooling and injection machines, which make Jinway company popular with customers. Key Figures ofJinwaygroup: 110 employees 2000M ² Production Area 400-450 sets moulds delivered each year (The largest mould size is1300mmX1100mm X800mm) 7 injection machines from 120 Tons to 160 tons Mould making accuracy can be 0.01mm 20 mould design engineers 70 professional mould making workers
  • 5. Shenzhen Jinway Organizational Chart Document ControlCenter Service Marketing Engineering Purchasing QC Production Financial Administration Sales Team Quote Team Mold QC Product QC Tooling Molding Logistics HR Design Team MachiningProject Team Polishing Assembly Shenzhen Jinway Factory General Manager
  • 6. Customers and Global locations served. 6 A full service plastic injection tooling production facility offering advanced technologies in engineering and manufacturing. We help our clients maintain a global competitive edge by incorporation the most current technologies in engineering and processing, as well as incorporating robotics in our production facility. Respected as a global vendor in the plastics industry we service such countries as Germany, France, Spain, Portugal, Netherlands, Czech Republic, U.S.A., Canada, Mexico, Brazil, Argentina, Korea and India. Automotive, Agricultural and Electronic customers include Mercedes Benz, Nissan, Faurecia, Ford, Sony, Emerson, Siemens, Philips and Samsung.
  • 8. Engineering Capabilities 8 • DFM • Computer Aided Design – CAD - Pro/ENGINEER (3D Modelling) - SolidWorks (3D Modelling) - Cimatron (3D Modelling) - Unigraphics (CNC Programming) - MasterCAM • Computer Aided Engineering – CAE - HASCO & DME standards • Product Design • Concurrent Design Development • Design Verification • Design Validation • Design Optimization, Value Engineering and Cost Reduction • Failure Analysis and Re-design • Rapid prototyping • Mould study • Feasibility analysis • Deformed study • Prototyping (resin, stereo lithography) • Prototype molds • Injection machines set up, and production starting • Robotic handling • Mold maintenance & lifecycle management
  • 9. Project Management, The Jinway Advantage 9 1. DFM - Saving time and money with front end analysis Communication of basic technical information Review of mold construction, includes parting lines, injection system, ejection system and cooling system Part issue and improving suggestions reported to the customer DFM is essential for communication among project engineer, tool design engineer and customer. It not only optimizes product design solutions, but also greatly improved the tool design. 2. Our dedicated DFM technical center offers the DFM for each tool to outline program schedules and effective solutions to solve tooling problems during the manufacturing & molding process. 3. Project engineers are experienced in tooling design, they are able to discuss program techniques directly with customers in English. For big programs, dedicated project teams will be organized to follow each task according to his/her experience in similar programs. 4. Weekly program update are reported to the customers for processing status. 5. Project team will have mould trial analysis after each trial to optimize tool function. A tool check list it completed in accordance with the tool design and specification before shipping 7. A tool function validation of 4~6 hours is required for preproduction to insure the tool will have good performance when the tool arrives at the customer facility, in accordance withJinway standards. 8. We can shipped the mold after 3~4 mold trails to make sure the program is on schedule. 9. Establishing tool standards data is provided for each customer 10. After sales service providing all the 2D and 3D data in CD introduction of tool function steel material certificate All electrodes are provided with moulds
  • 13. Automotive Parts( Some for Nissan)
  • 17. Tooling & Injection Workshop *Mold making *Mold adjustments *Mold Maintenance *Injection molding
  • 18. Quality – ISO 9001:2008 18 Quality is fundamental to our philosophy. We have the systems in place ensure traceability down to every process on a single part, component and material; from design to delivery. All engineers are qualified through certification to carry out mold design, and our best experts approve feasibility. We follow US and EU design standards, to ensure design approval and conformability. We build-in quality through: - employing the most experienced engineers - ongoing training and development for employees - advanced machining and manufacturing facilities - process efficiency analysis - advanced inspection and measurement facilities - supplier development and partnerships - culture of continuous improvement
  • 20. Jinway Mould 20 Many thanks for your time! Vina Ke