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[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Eriez Manufacturing Co. (dba Eriez Magnetics)
Eriez Manufacturing Co. (dba Eriez Magnetics) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
Worldwide Affiliate Locations
Innovation in Scrap Drum Technology
Today’s Scrap Drum Technology    Weak zones at the drum edges    Drop zone at the “transfer point”    Declining performance after start up  (as they get hot, they lose strength)     The prime evidence, missed “meatballs” Three major performance shortcomings:
The Meatball Issue (or “cannonballs”, “knuckles”) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Weak Zones at the Edges Electromagnet cross-section  Steel Core Width of the Drum Face Width of Field
Dead Zones at the Edges The result is less ferrous separation at the edges, missed metals and poor recovery.  This area accounts for roughly 15 to 20% of the surface area of the drum. The wider the Drum, worse the problem. An Electro-Magnetic Scrap Drum
Dead Zones at edges for other drums Electro-magnet Transfer Zone This is another manufacturer’s radial design electro drum. The remaining paint indicates where the drum has less edge strength.
Dead Zones regardless of Manufacturer ,[object Object],[object Object],[object Object]
72-Inch Dia. Electro Drum Working width of drum Working width of the tray
Weak at the edges Electro coil, a necessary component Steel core, it does the attraction work Electro coil “crowds out” valuable core width The only solution is to oversize the drum in width This solution is not cost efficient  Space for the coil, an inherent weakness
Next shortcoming ,[object Object],[object Object],[object Object],[object Object],[object Object]
Drop Zone at the Transfer Point The transfer point has reduced magnet force and therefore “drops”. Coil crowds out valuable internal space This means lost recovery. Electro-magnet Cross-section  Carrying Magnet Pick-up Magnet
Drop Zone at the Transfer Point    The area between these coils (about here) can drop metal creating additional burden and lost recovery Electro-magnet Transfer Zone
Final shortcoming ,[object Object],[object Object],[object Object],[object Object],[object Object]
Operational Performance ,[object Object],[object Object],[object Object],[object Object],[object Object],Electros Lose Strength after Start Up
Loss of Performance due to heat rise:    60 to 70 percent of their initial strength    Operating gap is effectively reduced from    10 to just 6-inches or less for best recovery.    Losing recovery before noon, least effective   during over-time, more hand sorting and higher waste
Evidence, the missed  “Meatballs & Knuckles” ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
There is a Better Way! Introducing …
The better way… Eriez P-Rex  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Greater Strength  at any distance 60” P-Rex Drum Compared to 72” Drum 3.5” to 6.5” 1100
Field Projection, Electro vs. P-Rex Electro P-Rex Drum Surface
“ Edge-effect” The teal color is the working area. The Electro has field reversal at the edge
No Transfer Drop Permanent Strength Electro Strength
Temperature Rise Effect
Hot Hot Cold Cold P-Rex All Day Electro Startup Condition  Electro Operating Condition
Electro 60” x 96”  Hot & Cold Conditions
Advantages of Eriez  P-Rex Drum Stronger, (at any distance!) Wider (less edge loss) Uniform strength over time (no electrical heat rise) Results: Better Recovery
The P-Rex & the “Green Bonus” (environmentally and financially “green”) Lower purchase cost  (no transformer/rectifier to purchase) Lower operating cost (no transformer/rectifier to  continually power  and  maintain   plus no periodic  rewinding of electrical coils ) Lower installation cost (no transformer/rectifier to install, wire and isolate)
P-Rex  60” x 96”  Drum
Comparing 72” Electro to Eriez 60” P-Rex ERIEZ   P-REX 72” ELECTRO
Summary of Advantages Edge-to-Edge  Magnetic Field  ,[object Object],[object Object],[object Object]
Advantages – P-Rex Drum No Drop Zone at the Transfer Point  ,[object Object],[object Object],[object Object]
Advantages – P-Rex Drum Accept the “Meatball” challenge ,[object Object],[object Object]

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P-rex presentation (to send out)

  • 1.
  • 2.
  • 3.  
  • 5. Innovation in Scrap Drum Technology
  • 6. Today’s Scrap Drum Technology  Weak zones at the drum edges  Drop zone at the “transfer point”  Declining performance after start up (as they get hot, they lose strength)  The prime evidence, missed “meatballs” Three major performance shortcomings:
  • 7.
  • 8. Weak Zones at the Edges Electromagnet cross-section Steel Core Width of the Drum Face Width of Field
  • 9. Dead Zones at the Edges The result is less ferrous separation at the edges, missed metals and poor recovery. This area accounts for roughly 15 to 20% of the surface area of the drum. The wider the Drum, worse the problem. An Electro-Magnetic Scrap Drum
  • 10. Dead Zones at edges for other drums Electro-magnet Transfer Zone This is another manufacturer’s radial design electro drum. The remaining paint indicates where the drum has less edge strength.
  • 11.
  • 12. 72-Inch Dia. Electro Drum Working width of drum Working width of the tray
  • 13. Weak at the edges Electro coil, a necessary component Steel core, it does the attraction work Electro coil “crowds out” valuable core width The only solution is to oversize the drum in width This solution is not cost efficient Space for the coil, an inherent weakness
  • 14.
  • 15. Drop Zone at the Transfer Point The transfer point has reduced magnet force and therefore “drops”. Coil crowds out valuable internal space This means lost recovery. Electro-magnet Cross-section Carrying Magnet Pick-up Magnet
  • 16. Drop Zone at the Transfer Point  The area between these coils (about here) can drop metal creating additional burden and lost recovery Electro-magnet Transfer Zone
  • 17.
  • 18.
  • 19. Loss of Performance due to heat rise:  60 to 70 percent of their initial strength  Operating gap is effectively reduced from 10 to just 6-inches or less for best recovery.  Losing recovery before noon, least effective during over-time, more hand sorting and higher waste
  • 20.
  • 21. There is a Better Way! Introducing …
  • 22.
  • 23. Greater Strength at any distance 60” P-Rex Drum Compared to 72” Drum 3.5” to 6.5” 1100
  • 24. Field Projection, Electro vs. P-Rex Electro P-Rex Drum Surface
  • 25. “ Edge-effect” The teal color is the working area. The Electro has field reversal at the edge
  • 26. No Transfer Drop Permanent Strength Electro Strength
  • 28. Hot Hot Cold Cold P-Rex All Day Electro Startup Condition Electro Operating Condition
  • 29. Electro 60” x 96” Hot & Cold Conditions
  • 30. Advantages of Eriez P-Rex Drum Stronger, (at any distance!) Wider (less edge loss) Uniform strength over time (no electrical heat rise) Results: Better Recovery
  • 31. The P-Rex & the “Green Bonus” (environmentally and financially “green”) Lower purchase cost (no transformer/rectifier to purchase) Lower operating cost (no transformer/rectifier to continually power and maintain plus no periodic rewinding of electrical coils ) Lower installation cost (no transformer/rectifier to install, wire and isolate)
  • 32. P-Rex 60” x 96” Drum
  • 33. Comparing 72” Electro to Eriez 60” P-Rex ERIEZ P-REX 72” ELECTRO
  • 34.
  • 35.
  • 36.