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PRINCIPLES OF PRESTRESSING
1. Example of prestressing
2. Plain concrete beam
3. Cracks/Fails due to tensile stress
4. Steel reinforcement
5.Cracks near supports- shear forces
6. Prestressed beam – best solution
PRINCIPLES OF PRESTRESSING
PRINCIPLES OF PRE- TENSIONING
PRINCIPLES OF POST TENSIONING
FOR CONSTRUCTION OF :
 BRIDGES
 FLYOVERS
INDUSTRIAL STRUCTURES (Cement silos, Digesters etc.)
 WATER TANKS
 NUCLEAR REACTORS
BUILDINGS & FACTORIES (Post tensioned slabs and/or beams)
APPLICATION OF PRESTRESSING
ADVANATAGES & BENEFITS OF PRESTRESSING:
Post-tensioned concrete is a very efficient and cost-effective
structural system that has become especially important with the
escalation of steel prices. The other key advantages include:
 Longer spans/reduced structural depth
 Lighter structure weight
 Deflection & vibration control
 Crack control
 Functional flexibility
 Cost Saving
APPLICATIONS OF PRESTRESSING:
PT is used for a wide range of applications including bridges,
flyovers, office buildings, hotels, parking structures, shopping
malls, ground anchors, storage tanks, barriers, nuclear
containment structures, stadiums, silos and cable stays.
TYPES OF PRESTRESSING
PRE-TENSIONING – Stressing is done before concreting
POST-TENSIONING – Stressing is done after concreting
POST-TENSIONING:
 Concrete is placed around sheaths/ducts containing unstressed
tendons (HTS strands).
 Load is applied after concrete attains required strength.
 The stressed tendons are locked off by anchor grips.
 Force is directly transmitted to the concrete and conventional
formwork is used.
 After stressing, grout mixture is pumped into the duct/
sheathing in bonded system (mostly used in India).
PRE-TENSIONING:
 Concrete is placed around previously stressed LRPC/HTS
strands or wires (tendons).
 Ducts or sheathing are not required in this method.
 Principally used for pre-cast concrete, where the forces can be
restrained by fixed abutments.
 Once concrete hardens, it grips the stressed strands/wires.
 When concrete attains sufficient strength, the tendons are
released from the abutments.
TYPES OF POST TENSIONING SYSTEMS
BONDED SYSTEM:
 Grout (mixture of cement and water) is
pumped into the duct.
 Provides a continuous bond between strand
and the duct.
 Increases protection against corrosion.
UNBONDED SYSTEM:
 The tendon is not grouted and remains free
to move independently of the concrete.
 Tendons used are typically coated in grease
within a protective cover (HDPE).
Anchorage & sheathing for
bridges/flyovers etc.
Flat anchorage & sheathing
for buildings
Hydraulic pumps and multipull jacks
LRPC strand and Sheathing pipes
PRESTRESSING PRODUCTS.
LRPC Strands
Round Sheathing Pipes
Flat Sheathing Pipes
Grout Agitator
Grout Pump
PRESTRESSING PRODUCTS.
Profiling of duct in a box girder
Strands inserted in ducts
Strands inserted in ducts of a box girder – before stressing
Stressing operation –
in situ construction
Stressing a cable having
19 strands with multipull jack
LRPC strands in use for construction of
post-tensioned slab in a building
POST – TENSIONING IN PROGRESS
THANK YOU

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Prestressing-Principles-TypesPrestressing-Principles-TypesPrestressing-Principles-Types

  • 1. PRINCIPLES OF PRESTRESSING 1. Example of prestressing 2. Plain concrete beam 3. Cracks/Fails due to tensile stress 4. Steel reinforcement 5.Cracks near supports- shear forces 6. Prestressed beam – best solution
  • 3. PRINCIPLES OF PRE- TENSIONING
  • 4. PRINCIPLES OF POST TENSIONING
  • 5. FOR CONSTRUCTION OF :  BRIDGES  FLYOVERS INDUSTRIAL STRUCTURES (Cement silos, Digesters etc.)  WATER TANKS  NUCLEAR REACTORS BUILDINGS & FACTORIES (Post tensioned slabs and/or beams) APPLICATION OF PRESTRESSING
  • 6. ADVANATAGES & BENEFITS OF PRESTRESSING: Post-tensioned concrete is a very efficient and cost-effective structural system that has become especially important with the escalation of steel prices. The other key advantages include:  Longer spans/reduced structural depth  Lighter structure weight  Deflection & vibration control  Crack control  Functional flexibility  Cost Saving APPLICATIONS OF PRESTRESSING: PT is used for a wide range of applications including bridges, flyovers, office buildings, hotels, parking structures, shopping malls, ground anchors, storage tanks, barriers, nuclear containment structures, stadiums, silos and cable stays.
  • 7. TYPES OF PRESTRESSING PRE-TENSIONING – Stressing is done before concreting POST-TENSIONING – Stressing is done after concreting
  • 8. POST-TENSIONING:  Concrete is placed around sheaths/ducts containing unstressed tendons (HTS strands).  Load is applied after concrete attains required strength.  The stressed tendons are locked off by anchor grips.  Force is directly transmitted to the concrete and conventional formwork is used.  After stressing, grout mixture is pumped into the duct/ sheathing in bonded system (mostly used in India).
  • 9. PRE-TENSIONING:  Concrete is placed around previously stressed LRPC/HTS strands or wires (tendons).  Ducts or sheathing are not required in this method.  Principally used for pre-cast concrete, where the forces can be restrained by fixed abutments.  Once concrete hardens, it grips the stressed strands/wires.  When concrete attains sufficient strength, the tendons are released from the abutments.
  • 10. TYPES OF POST TENSIONING SYSTEMS BONDED SYSTEM:  Grout (mixture of cement and water) is pumped into the duct.  Provides a continuous bond between strand and the duct.  Increases protection against corrosion. UNBONDED SYSTEM:  The tendon is not grouted and remains free to move independently of the concrete.  Tendons used are typically coated in grease within a protective cover (HDPE).
  • 11. Anchorage & sheathing for bridges/flyovers etc. Flat anchorage & sheathing for buildings Hydraulic pumps and multipull jacks LRPC strand and Sheathing pipes PRESTRESSING PRODUCTS. LRPC Strands
  • 12. Round Sheathing Pipes Flat Sheathing Pipes Grout Agitator Grout Pump PRESTRESSING PRODUCTS.
  • 13. Profiling of duct in a box girder
  • 15. Strands inserted in ducts of a box girder – before stressing
  • 16. Stressing operation – in situ construction
  • 17. Stressing a cable having 19 strands with multipull jack
  • 18. LRPC strands in use for construction of post-tensioned slab in a building
  • 19. POST – TENSIONING IN PROGRESS THANK YOU