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Ahmed Abdul halim sedik
National Technical Concrete Industry Subcommittee (NT-CIS)
Civil Engineer
Quality & Conformity Department . M.O.E
QNCC 26th , 27th October 2014 , DOHA - QATAR
QCS 2014
Concrete Plant Inspection
2
List Contents.
Introduction ……………………………….………….....… 3
The Benefit Of New Amendment……………………….....4
Scope of Inspection ……………………..……………....…5
Check list contents ………………………….….………...6,7
Factory Requirements……………...............................8,9,10
Row Materials Requirements…………...…………....…11,12
Water and admixture Requirements………….………....13
Batching Plan Requirements……………..………………14
Laboratory Requirements………………………...………15
Questions …………………………………………………..16
3
Introduction.
QCS new and previous versions focuses on the concrete plant quality ,
the new version QCS 2014 part no. 7 in section no.5 has been amended
with a check list for concrete plants inspection , the chapter title also has
been changed to "Concrete Plants" instead of “ Batching Plant ", the new
title will be inclusive to all matters related to concrete plant .
The new amendment has been establish of trust and transparency among
governmental parties and manufacturers , and also to encourage
manufacturers to conduct self-audit their factories to improve quality,
through checking all the quality required points in the provided check list.
4
The benefit of new amendment.
 New to QCS.
 Focused on concrete plants.
 Transparency among manufacturers and governmental parties.
 Speed up the completion of inspection stage.
 Minimum requirements of quality specifications for concrete plants.
5
Scope of inspection for concrete plants
at QCS 2014.
Inspection is the most important step to get the
conformity certificate or any certificate of concrete
plant .
The inspectors team mission is to visit the factory to
make sure that the following points are complying with
QCS 2014.
 Factory.
 Materials storage.
 Production lines .
 Laboratory .
 Product storage.
The National Committee has approved a list of
inspection steps, to improve the quality .
6
Inspection Check List
7
Check list.
1- Factory condition.
2-Material storage and handling.
3- Water & Admixture supply.
4- Batching plant requirements.
5- Laboratory.
6- Delivery ticket requirements.
Inspection Steps :
8
1- Factory condition.
1-1 Concrete floor under mixer & silos.
1-2 Concrete floor with slope under
materials.
1-3 Hard and stable floor on axis .
1-4 Floor clean .
1-5 Drainage system .
1-6 Separated place of waste
materials.
1-7 Separated place of wash tank .
9
1-1- Concrete floor under mixer & silos.
1-2- Concrete floor with slope under materials.
1-3- Hard and stable floor on axis .
1-4- Floor clean .
10
1-5- Drainage System . 1-6-Separated Place of Waste Materials.
1-7-Separated Place Of WashTank.
11
2- Row materials
requirements.
F- Effective method for checking
level of materials in bins .
A- Aggregate shading .
B- Aggregate separations.
C- Aggregate scale calibration.
D- Conveyer belts cover .
2-2 Aggregate
E- Board clarify the aggregate type
A
B
A
D
E
12
2- Row materials
requirements.
A- Cleaning of C&C silos.
B - Cement scale calibration.
C - Reflective color for silo.
D - Board clarify the type .
2-3 Cement & cementations
materials
F- All cementations materials excess of
use protected under shed.
A- Water pipe protect.
3-1 Water requirements .
B – Chiller machine .
C – Ice plant or nitrogen cooling
system .
D –Water and ice plant
calibrations.
3- Water and admixture requirements.
A- Additive storage silos .
3-2 Admixture requirements
B – Additive gage calibration .
C – All admixture excess of use
protected under shad.
D –Agitation system for all tanks
or silos more than 5000 liter .
13
14
B- Computer controlled .
4- Batching plant requirements.
C- Plant type .
D- Computer print out .
E- Calibration validity .
F- Cleaning of mixer blades.
A- Certificate validity .
A – Equipment calibration
validity.
5- Laboratory requirements.
D – Temperature for curing
tank.
B – Records of test results .
C – Method and result of slump
and temp for concrete at plant .
15
16
Thank you
Eng . Ahmed Abdul Halim

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presentation QCS 2014 concrete plant part 7 - final

  • 1. Ahmed Abdul halim sedik National Technical Concrete Industry Subcommittee (NT-CIS) Civil Engineer Quality & Conformity Department . M.O.E QNCC 26th , 27th October 2014 , DOHA - QATAR QCS 2014 Concrete Plant Inspection
  • 2. 2 List Contents. Introduction ……………………………….………….....… 3 The Benefit Of New Amendment……………………….....4 Scope of Inspection ……………………..……………....…5 Check list contents ………………………….….………...6,7 Factory Requirements……………...............................8,9,10 Row Materials Requirements…………...…………....…11,12 Water and admixture Requirements………….………....13 Batching Plan Requirements……………..………………14 Laboratory Requirements………………………...………15 Questions …………………………………………………..16
  • 3. 3 Introduction. QCS new and previous versions focuses on the concrete plant quality , the new version QCS 2014 part no. 7 in section no.5 has been amended with a check list for concrete plants inspection , the chapter title also has been changed to "Concrete Plants" instead of “ Batching Plant ", the new title will be inclusive to all matters related to concrete plant . The new amendment has been establish of trust and transparency among governmental parties and manufacturers , and also to encourage manufacturers to conduct self-audit their factories to improve quality, through checking all the quality required points in the provided check list.
  • 4. 4 The benefit of new amendment.  New to QCS.  Focused on concrete plants.  Transparency among manufacturers and governmental parties.  Speed up the completion of inspection stage.  Minimum requirements of quality specifications for concrete plants.
  • 5. 5 Scope of inspection for concrete plants at QCS 2014. Inspection is the most important step to get the conformity certificate or any certificate of concrete plant . The inspectors team mission is to visit the factory to make sure that the following points are complying with QCS 2014.  Factory.  Materials storage.  Production lines .  Laboratory .  Product storage. The National Committee has approved a list of inspection steps, to improve the quality .
  • 7. 7 Check list. 1- Factory condition. 2-Material storage and handling. 3- Water & Admixture supply. 4- Batching plant requirements. 5- Laboratory. 6- Delivery ticket requirements. Inspection Steps :
  • 8. 8 1- Factory condition. 1-1 Concrete floor under mixer & silos. 1-2 Concrete floor with slope under materials. 1-3 Hard and stable floor on axis . 1-4 Floor clean . 1-5 Drainage system . 1-6 Separated place of waste materials. 1-7 Separated place of wash tank .
  • 9. 9 1-1- Concrete floor under mixer & silos. 1-2- Concrete floor with slope under materials. 1-3- Hard and stable floor on axis . 1-4- Floor clean .
  • 10. 10 1-5- Drainage System . 1-6-Separated Place of Waste Materials. 1-7-Separated Place Of WashTank.
  • 11. 11 2- Row materials requirements. F- Effective method for checking level of materials in bins . A- Aggregate shading . B- Aggregate separations. C- Aggregate scale calibration. D- Conveyer belts cover . 2-2 Aggregate E- Board clarify the aggregate type A B A D E
  • 12. 12 2- Row materials requirements. A- Cleaning of C&C silos. B - Cement scale calibration. C - Reflective color for silo. D - Board clarify the type . 2-3 Cement & cementations materials F- All cementations materials excess of use protected under shed.
  • 13. A- Water pipe protect. 3-1 Water requirements . B – Chiller machine . C – Ice plant or nitrogen cooling system . D –Water and ice plant calibrations. 3- Water and admixture requirements. A- Additive storage silos . 3-2 Admixture requirements B – Additive gage calibration . C – All admixture excess of use protected under shad. D –Agitation system for all tanks or silos more than 5000 liter . 13
  • 14. 14 B- Computer controlled . 4- Batching plant requirements. C- Plant type . D- Computer print out . E- Calibration validity . F- Cleaning of mixer blades. A- Certificate validity .
  • 15. A – Equipment calibration validity. 5- Laboratory requirements. D – Temperature for curing tank. B – Records of test results . C – Method and result of slump and temp for concrete at plant . 15
  • 16. 16 Thank you Eng . Ahmed Abdul Halim