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1 of 15
Introduction
• Deep, cylindrical, cast-in-place concrete foundations – to
support axial and lateral loads.
• Diameter 2 - 30 feet
• Length up to 260 feet
• Dense placement of rebars with additional testing tubes –
difficult to pour concrete.
• Construction of crack-free, and the laitance-free shaft is
challenging.
• High-performance concrete
1
High-Performance Concrete
• High-performance concrete for defect-free shafts.
• Workability of design mixture
• Structural design requirements
• Self Consolidating Concrete
• Highly flowable
• Non-segregating
• Better consolidation in congested areas
• Better hardened properties
• Smooth Surfaces
2
Objective
• To achieve high-performance concrete
• workability and passing ability
• Workability retention
• Components of good mixture design
• Installation procedure
• Resistance to bleeding
• Control of temperature
3
Workability and Passing Ability
• Smooth flow within the shaft under its own buoyant weight
without “piling up” near the tremie.
4
Workability and Passing Ability
• Laitance - weak, milky, or powdery layer of cement and sand
fines on the surface – less workable concrete.
5
Figure: Exposure of trapped laitance attributed to inadequate workability.
Workability and Passing Ability
• Although workable concrete
but different level.
• Due to inappropriate aggregate
size.
• Aggregate shape and size must
be considered.
6
Figure: Exposure of trapped laitance attributed to
inadequate workability.
Workability and Passing Ability
• Tests
• Slump flow test (18- 24 inches)
• L-Box test
7
Figure: L-Box test
Figure: Slump flow test
• Use of admixtures –retarders.
• Dosage of retarding control
admixture –completion of tremie
placement.
• Difficulties associated with loss
of concrete workability.
8
Workability Retention
Figure: Effects of loss of workability during
concrete placement
Workability Retention
9
Figure: Placement difficulties associated with loss of
concrete workability
Resistance to Bleeding
• Minimal bleeding for higher workability
• Soil types
• Cohesive soils – bleeding issue
• Sandy soils – excess water escape
• Hydrostatic pressure – cause
• Effects
• Weak concrete
• Precautions
• Deduction of water-cement ratio
• Use of fly ash / GGBF slag
• Less initial strength higher final strength
10
Figure: bleed water channels on the
exposed surface of a drilled shaft
Control of Temperature
• Setting time of concrete and heat of hydration- temperature
dependent.
• High temperature of concrete = high rate of hydration = less
workability.
• Nonlinear effect – 70°F.
• Shafts diameter> 1.2 m – characteristics of mass concrete
• Shaft diameter = 3 m, interior temperature = 180°F.
• Temperature > 158°F, Delayed Ettringite Formation (DEF).
11
Control of Temperature
12
Figure 10: The effect of different initial mixture temperatures on the temperature
Control of In-Place Temperature
1. Limiting total cementitious material content
2. Fresh concrete placement temperature
3. Selection of cementitious material types
• Type -2 cement, class F fly ash/GGBF slag
13
Conclusion
• Fulfillment of requirements
• Workability and Passing ability
• Workability retention
• Resistance to bleeding
• Low heat of hydration
• Measures
• Round gravel aggregates
• Sand to total aggregate ratio – 0.44 to 0.50
• Water-reducing and hydration-control admixtures
• Fly ash/ GGBF slag
• Concrete temperature (75 °F to 80 °F)
• Type -2 cement for reduced DEF 14
15
Any
Queries?

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pptt.ppt

  • 1. Introduction • Deep, cylindrical, cast-in-place concrete foundations – to support axial and lateral loads. • Diameter 2 - 30 feet • Length up to 260 feet • Dense placement of rebars with additional testing tubes – difficult to pour concrete. • Construction of crack-free, and the laitance-free shaft is challenging. • High-performance concrete 1
  • 2. High-Performance Concrete • High-performance concrete for defect-free shafts. • Workability of design mixture • Structural design requirements • Self Consolidating Concrete • Highly flowable • Non-segregating • Better consolidation in congested areas • Better hardened properties • Smooth Surfaces 2
  • 3. Objective • To achieve high-performance concrete • workability and passing ability • Workability retention • Components of good mixture design • Installation procedure • Resistance to bleeding • Control of temperature 3
  • 4. Workability and Passing Ability • Smooth flow within the shaft under its own buoyant weight without “piling up” near the tremie. 4
  • 5. Workability and Passing Ability • Laitance - weak, milky, or powdery layer of cement and sand fines on the surface – less workable concrete. 5 Figure: Exposure of trapped laitance attributed to inadequate workability.
  • 6. Workability and Passing Ability • Although workable concrete but different level. • Due to inappropriate aggregate size. • Aggregate shape and size must be considered. 6 Figure: Exposure of trapped laitance attributed to inadequate workability.
  • 7. Workability and Passing Ability • Tests • Slump flow test (18- 24 inches) • L-Box test 7 Figure: L-Box test Figure: Slump flow test
  • 8. • Use of admixtures –retarders. • Dosage of retarding control admixture –completion of tremie placement. • Difficulties associated with loss of concrete workability. 8 Workability Retention Figure: Effects of loss of workability during concrete placement
  • 9. Workability Retention 9 Figure: Placement difficulties associated with loss of concrete workability
  • 10. Resistance to Bleeding • Minimal bleeding for higher workability • Soil types • Cohesive soils – bleeding issue • Sandy soils – excess water escape • Hydrostatic pressure – cause • Effects • Weak concrete • Precautions • Deduction of water-cement ratio • Use of fly ash / GGBF slag • Less initial strength higher final strength 10 Figure: bleed water channels on the exposed surface of a drilled shaft
  • 11. Control of Temperature • Setting time of concrete and heat of hydration- temperature dependent. • High temperature of concrete = high rate of hydration = less workability. • Nonlinear effect – 70°F. • Shafts diameter> 1.2 m – characteristics of mass concrete • Shaft diameter = 3 m, interior temperature = 180°F. • Temperature > 158°F, Delayed Ettringite Formation (DEF). 11
  • 12. Control of Temperature 12 Figure 10: The effect of different initial mixture temperatures on the temperature
  • 13. Control of In-Place Temperature 1. Limiting total cementitious material content 2. Fresh concrete placement temperature 3. Selection of cementitious material types • Type -2 cement, class F fly ash/GGBF slag 13
  • 14. Conclusion • Fulfillment of requirements • Workability and Passing ability • Workability retention • Resistance to bleeding • Low heat of hydration • Measures • Round gravel aggregates • Sand to total aggregate ratio – 0.44 to 0.50 • Water-reducing and hydration-control admixtures • Fly ash/ GGBF slag • Concrete temperature (75 °F to 80 °F) • Type -2 cement for reduced DEF 14