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MCCMONROECOMMUNITYCOLLEGE We are what we
repeatedly do.
EXCELLENCE, then is
not an act but a habit .
- Aristotle
MCCMONROECOMMUNITYCOLLEGE
ENR 259
Design Project
Final Report
MCCMONROECOMMUNITYCOLLEGE
SUMMARY
1- Problem Definition
2-Design Evolution
3-Robot Operation
4- Fabrication Method
5-Design Analysis/Team Analysis
6-Technical Analysis
MCCMONROECOMMUNITYCOLLEGE
Problem Definition
Initial problem (robot testing 1and 2)
- Task assigning.
- To come up with a design.
- To program the design .
- To test and correct all faults so the robot can
pick and dump 3 balls.
- Then build the final design
MCCMONROECOMMUNITYCOLLEGE
MCCMONROECOMMUNITYCOLLEGE
Robot Operation
Both designs were based of the same pick up mechanism
MCCMONROECOMMUNITYCOLLEGE
-- The first design had a carriage built to hold three balls
while The second stored the 12 balls in a tube that is bent
at an angle to let the ball freely roll into the box .
MCCMONROECOMMUNITYCOLLEGE
MCCMONROECOMMUNITYCOLLEGE
MCCMONROECOMMUNITYCOLLEGE
MCCMONROECOMMUNITYCOLLEGE
Fabrication Method
MCCMONROECOMMUNITYCOLLEGE
FabricationMethods
MCCMONROECOMMUNITYCOLLEGE
FabricationMethods
MCCMONROECOMMUNITYCOLLEGE
Design Analysis
Robot testing 1
MCCMONROECOMMUNITYCOLLEGE
1st testing
MCCMONROECOMMUNITYCOLLEGE
Team Analysis
• Lack of Communication
• Lack of Planning
• Lack of Organization
• Lack of Motivation
• Getting together
• Got along GREAT
• Meet/set weekly goals
• Increased team diversity
• Seek guidance
• Don’t Procrastinate
MCCMONROECOMMUNITYCOLLEGE
Team Dynamics
Question (a)
-We were understanding and respectful of each others
ideas
- (Anthony) the project manager.
- I mostly worked on the hardware while
- Marcus worked on the soft wear.
Question (b)
-Building and assembling of base parts
- Ideas of new parts
- Designing of custom parts solidworks (Anthony)
- Building of custom parts
- Final assembly and correction of Faults
Question (c)
-The most difficult task was coming up and building the
custom parts for it to be able to perform the task.
MCCMONROECOMMUNITYCOLLEGE
Technical Analysis
What didn’t work?
• Ball-transfer system
• Big, heavy
• Solenoid was too weak
• Difficult to adjust
• lack Distance sensors
• Unreliable, too much power
consumption
What worked?
• The initial program
• Multiple motors with
same dimensions -> don’t
have to redesign motor
brackets
• The dump mechanism
MCCMONROECOMMUNITYCOLLEGE
MCCMONROECOMMUNITYCOLLEGE
Bill of Materials
Part Name Part Description Supplier Quantity used
Unit
Price ($) Total cost($)
The Conveyor Conveyor John 1 11.5 11.5
Belt Deere seed Belt part #a67976 1 30
Tubing 2 inch PVC pipe 1.39/ft 6
Batteries 9 volt 2 4.98 9.97
Tape Electrical tape 1.99 1 5 5
Zinc 4 2.00
Aluminium
5 1.50
25.85
MCCMONROECOMMUNITYCOLLEGE
Sustainability Analysis
Material
Used
Mass Carbon
Footprint
(kg Co2)
Energy
Consu
med
(MJ)
Air
Acidificatio
n (kg SO2 )
Water
Eutrophicatio
n (kg PO4
2 inch PVC
pipe 1.39/ft
715.3 4.5 79 0.012 2.3E-3
Belt 334.1 1.7 24 4.7E-3 4.5E4
Conveyor
Collector
21.1 3.8 67 .015 1.1E-3
Pin 14.8 0.049 0.538 1.6E-4 1.5E-5
Screw 75.9 0.254 2.8 8.3E-4 7.5E-5
MCCMONROECOMMUNITYCOLLEGE
Sustainability Analysis
Carbon Footprint
Material: 1.5 kg CO2
Manufacturing: 0.00 kg CO2
Transportation: 0.027 kg CO2
End of Life: 0.172 kg CO2
1.7 kg CO2
Conveyor Collector
Carbon Footprint
Material: 0.026 kg CO2
Manufacturing: 8.4E-3 kg CO2
Transportation: 1.9E-3 kg CO2
End of Life: 0.013 kg CO2
0.049 kg CO2
Pin
Carbon Footprint
Material: 0.136 kg CO2
Manufacturing: 0.043 kg CO2
Transportation: 9.6E-3 kg CO2
End of Life: 0.065 kg CO2
0.254 kg CO2
Carbon Footprint
Material: 2.1 kg CO2
Manufacturing: 1.0 kg CO2
Transportation: 0.088 kg CO2
End of Life: 0.555 kg CO2
3.8 kg CO2
2 inch PVC pipe 1.39/ft Screw
MCCMONROECOMMUNITYCOLLEGE
Robot competition Results
2013 Robot Testing 4
Overall Scores
(All items are formula driven, DO NOT TYPE ON THIS SHEET)
Team Exhibit Testing Total Team
# Team Name Score Score Points
Rank
6 The Crossbow 0.00 5.00 5.00 7
1 The Slightly But Not Entirely Above Average Joes 0.00 180.30 180.30 3
2 Adeptus Mechanicus 0.00 195.00 195.00 2
5 FireBreathing Rubber Duckies 0.00 14.00 14.00 6
3 Gobbler 0.00 262.00 262.00 1
4 ICosaHedron 0.00 50.00 50.00 4
7 Caddy Wampus 0.00 45.00 45.00 5
8 Unsensored 0.00 0.00 0.00 8
9 The Wingnut Collective 0.00 0.00 0.00 8
10 Balls of Fury 0.00 0.00 0.00 8
11
Platinum Warriors 0.00 0.00 0.00 8
MCCMONROECOMMUNITYCOLLEGE
Project Assessment
Performance
- The performance of robot was very disappointing compared
to the others during the performance in class and during the
competition
Cost
-The batteries added significantly to the cost since we had to get
many for the trials .
Sustainability
- The PVC tubing which was used to transfer the ball from the
conveyor to the box had the greatest carbon foot print.
- Compared to the other materials this had a low carbon foot
print the pvc tubing could be our best pick and to the fact that it
was it was at our reach to no extra cause
MCCMONROECOMMUNITYCOLLEGE
Design Features
The greatest strength of our design was the pic up
mechanism it didn’t fail to picked up the balls nicely.
No changes could really improve the design because it was
thought off thoroughly, except it is another design which can
take about 2 weeks to be fully functional.
MCCMONROECOMMUNITYCOLLEGE
MCCMONROECOMMUNITYCOLLEGE
MCCMONROECOMMUNITYCOLLEGE
Thanks for Listening

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