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Mobile
Pick & Place Robot
By
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1.Introduction
2.Main components of Mobile pick and place robot
3.RoboticsTerminologies
4.Specification and Parts Used
5.Application
6.Advantage
7.Future application
8.Conclusion
CONTENT
INTRODUCTION
• A robot is an automatic mechanical device guided by a computer
program or electronic circuit
• In highly developing society automation playing important role to save
human efforts in most of the regular &frequently carried works
Ex. Most of the industrial jobs like welding, painting, assembly, container
filling etc. Most commonly performed work is picking and placing of
jobs from source to destination.
For this purpose, ‘Mobile Pick And Place Robot commonly
named as Remote Controlled Robotic Vehicle(RCRV),maybe
used.
Mobile Pick And Place Robot
Pick And Place Robot is a mechatronic system that picks
object from source location and places at desired location.
For detection of object, infrared sensors are used which detect
presence of object as the transmitter to receiver path for
infrared sensor is interrupted by placed object. As soon as robot
senses presence of object, it moves towards object, picks it with
end effectors, and moves along way gantry and finally place it
on destination.
If another object causes interrupt, it again does the same job.
Whole process is controlled by micro controller.
• Mobile Pick and Place Robots speeds up the process of picking parts up
and placing them in new locations, while also increasing production rates.
• These mobile pick and place robots are more accurate and do not fatigue
while doing back-breaking movements that may be difficult for humans.
• The consistency, quality and repeatability of a mobile pick and place robot
system is unmatched. These systems are also versatile and can be
reprogrammed and tooled to provide multiple applications for consumers.
• An increase in output with a mobile pick and place robot system offer
long-term savings to companies. With the advancements in technology
and affordability of robots, more pick and place robotic cells are being
installed for automation applications.
Main Components of Mobile Pick
Place Robot
 Arms or Manipulator
 End Effector
 Drive Mechanism
 Controller
 Base
 Custom features : sensor & transducers
Robotics Terminology
 Link: A rigid piece of material connecting joints in
robot.
 Joint: The device which allow relative motion between
two adjoining link of robot.
ROBOTICS MOVEMENT
• Rotational movement
• Radial movement
• Vertical movement
Types of Joints
1. Linear
2. Rotational
3. Twisting
4. Revolving
Jointed Arm robot
DOF- Degree of Freedom can be Define as no . Of independent
motion a device can perform.
SPECIFICATION AND PARTS USED
• CHARACTERSITICS - Details
• NO. of Axes - 2 axis + Movement capability
• Cycle time - All movement in approx 20 sec
• Load carrying capacity - < 500 g
• Stroke length - 230 mm
• Angle covered - 125 degree approx.
• Motor Rpm - 10
• Working boundary - Hemispherical
1. DC MOTORS: This is very commonly used in robotics. DC motors
can rotate in both direction depending upon the polarity of the
current through the motor . These motors have free running torque &
ideally zero current. These motors have high speed which can be
reduced with the help of gears.
2. GRIPPER ARM: The gripper
module is state of the art robotic arm
which can be used in various 'pick and
place' kind of robots. It works on DC
Motor (9 to 12V DC).
• Change in rotation direction of the DC Motor,
generates Jaw Open & Close Action.
• The DC motor can be easily be controlled with
the help of DPDT Switch (manual mode) or
with the help of any micro controller along
with L293D Motor Driver module.
3. LIFTER ASSEMBLY: It is made from laser cut Metal and acrylic. There is a
worm gear and spur gear assembly which is attached with a DC motor (9 to 10 volt) to
provide torque so that gripper can pick and lift the load.
4. TRACK WHEEL: Track wheel is a circular wheel
with rubber grip fastened on DC motor shaft by screw.
Track wheel provide help in movement of robot in any
direction.
5. Worm drive: Worm drive is a gear
arrangement in which a worm (which is a gear in the
form of a screw) meshes with a worm gear (which is
similar in appearance to a spur gear, and is also called
a worm wheel).
(a) Spur gear (b) Worm gear,
(Made by acrylic fiber)
6. CHASSIS: A chassis consists of an
internal framework that supports a man-
made object in its construction and use. It
is analogous to an animal's skeleton. An
example of a chassis is the under part of
a motor vehicle, consisting of the frame
(on which the body is mounted). Here
metallic chassis is used.
7. POWER SUPPLY:
To provide energy to DC motors
for movement of robot A Battery
of DC (6 volt to 12 V, 4.5A) is
being used.
APPLICATIONS
Materials Handling
Industrial Robot applications
Debarring
Welding
Handling
Trimming and Sealing
Spraying and palletizing
Automobile production
• Over the last three decades, automobile factories have become
dominated by robots. A factory contains hundreds of industrial
robots working on fully automated production lines, with one
robot for every ten human workers. On an automated production
line, a vehicle chassis on a conveyor is welded, glued, painted and
finally assembled at a sequence of robot stations
ADVANTAGES
Speed - Pick and place robots allow for faster cycle times.
Accuracy - Robotic systems are more accurate and consistent than their human counterparts.
Production - Work cells create more because they perform applications with more accuracy,
speed and tirelessness. The consistent output of a robotic system along with quality and
repeatability are unmatched
Reliability - Robots can work 24 hours a day, seven days a week without stopping or tiring.
Flexibility - Pick and place robots can be reprogrammable and tooling can be interchanged to provide for
multiple applications.
Savings - Managers are realizing the longterm savings with a pick and place robotic work cell rather than
the operation they are currently doing. An increase in output with a material handling robotic system has
saved factories money.
Affordability - With the advancements in technology, and affordable robotics becoming available at less
cost, more pick and place robotic cells are being installed for automation applications.
FUTURE APPLICATION
Coal mining
Military Operation
Fire fighting Operation
Undersea Robots
Garbage Collection and Waste Disposal Operation
Bottle filling Plant.
Construction works
CONCLUSION
This robot is used for pick & place the object from one place another
places. Concepts of automobile and robotics are combined in this project.
Transmission of power due to meshing of gear is used for lifting purpose.
Worm drive is also used for power steering.
Chassis is used for the base of the mobile robot.
It is used for assembly line, material handling etc. This robot does all
those things it mainly reduces the manual work our robot is designed at
low cost as well as high efficient one.
This project is to give the way for providing bigger effective
mobile robot for industrial applications.
Pick & place robot ppt

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Pick & place robot ppt

  • 1. Mobile Pick & Place Robot By xxxxxxxxxx xxxxxxxx xxxxxxxxxx xxxxxxxx xxxxxxxxxx xxxxxxxx
  • 2. 1.Introduction 2.Main components of Mobile pick and place robot 3.RoboticsTerminologies 4.Specification and Parts Used 5.Application 6.Advantage 7.Future application 8.Conclusion CONTENT
  • 3. INTRODUCTION • A robot is an automatic mechanical device guided by a computer program or electronic circuit • In highly developing society automation playing important role to save human efforts in most of the regular &frequently carried works Ex. Most of the industrial jobs like welding, painting, assembly, container filling etc. Most commonly performed work is picking and placing of jobs from source to destination. For this purpose, ‘Mobile Pick And Place Robot commonly named as Remote Controlled Robotic Vehicle(RCRV),maybe used.
  • 4. Mobile Pick And Place Robot Pick And Place Robot is a mechatronic system that picks object from source location and places at desired location. For detection of object, infrared sensors are used which detect presence of object as the transmitter to receiver path for infrared sensor is interrupted by placed object. As soon as robot senses presence of object, it moves towards object, picks it with end effectors, and moves along way gantry and finally place it on destination. If another object causes interrupt, it again does the same job. Whole process is controlled by micro controller.
  • 5. • Mobile Pick and Place Robots speeds up the process of picking parts up and placing them in new locations, while also increasing production rates. • These mobile pick and place robots are more accurate and do not fatigue while doing back-breaking movements that may be difficult for humans. • The consistency, quality and repeatability of a mobile pick and place robot system is unmatched. These systems are also versatile and can be reprogrammed and tooled to provide multiple applications for consumers. • An increase in output with a mobile pick and place robot system offer long-term savings to companies. With the advancements in technology and affordability of robots, more pick and place robotic cells are being installed for automation applications.
  • 6. Main Components of Mobile Pick Place Robot  Arms or Manipulator  End Effector  Drive Mechanism  Controller  Base  Custom features : sensor & transducers
  • 7. Robotics Terminology  Link: A rigid piece of material connecting joints in robot.  Joint: The device which allow relative motion between two adjoining link of robot. ROBOTICS MOVEMENT • Rotational movement • Radial movement • Vertical movement
  • 8. Types of Joints 1. Linear 2. Rotational 3. Twisting 4. Revolving
  • 9. Jointed Arm robot DOF- Degree of Freedom can be Define as no . Of independent motion a device can perform.
  • 10. SPECIFICATION AND PARTS USED • CHARACTERSITICS - Details • NO. of Axes - 2 axis + Movement capability • Cycle time - All movement in approx 20 sec • Load carrying capacity - < 500 g • Stroke length - 230 mm • Angle covered - 125 degree approx. • Motor Rpm - 10 • Working boundary - Hemispherical
  • 11. 1. DC MOTORS: This is very commonly used in robotics. DC motors can rotate in both direction depending upon the polarity of the current through the motor . These motors have free running torque & ideally zero current. These motors have high speed which can be reduced with the help of gears. 2. GRIPPER ARM: The gripper module is state of the art robotic arm which can be used in various 'pick and place' kind of robots. It works on DC Motor (9 to 12V DC). • Change in rotation direction of the DC Motor, generates Jaw Open & Close Action. • The DC motor can be easily be controlled with the help of DPDT Switch (manual mode) or with the help of any micro controller along with L293D Motor Driver module.
  • 12. 3. LIFTER ASSEMBLY: It is made from laser cut Metal and acrylic. There is a worm gear and spur gear assembly which is attached with a DC motor (9 to 10 volt) to provide torque so that gripper can pick and lift the load. 4. TRACK WHEEL: Track wheel is a circular wheel with rubber grip fastened on DC motor shaft by screw. Track wheel provide help in movement of robot in any direction. 5. Worm drive: Worm drive is a gear arrangement in which a worm (which is a gear in the form of a screw) meshes with a worm gear (which is similar in appearance to a spur gear, and is also called a worm wheel). (a) Spur gear (b) Worm gear, (Made by acrylic fiber)
  • 13. 6. CHASSIS: A chassis consists of an internal framework that supports a man- made object in its construction and use. It is analogous to an animal's skeleton. An example of a chassis is the under part of a motor vehicle, consisting of the frame (on which the body is mounted). Here metallic chassis is used. 7. POWER SUPPLY: To provide energy to DC motors for movement of robot A Battery of DC (6 volt to 12 V, 4.5A) is being used.
  • 14. APPLICATIONS Materials Handling Industrial Robot applications Debarring Welding Handling Trimming and Sealing Spraying and palletizing
  • 15. Automobile production • Over the last three decades, automobile factories have become dominated by robots. A factory contains hundreds of industrial robots working on fully automated production lines, with one robot for every ten human workers. On an automated production line, a vehicle chassis on a conveyor is welded, glued, painted and finally assembled at a sequence of robot stations
  • 16. ADVANTAGES Speed - Pick and place robots allow for faster cycle times. Accuracy - Robotic systems are more accurate and consistent than their human counterparts. Production - Work cells create more because they perform applications with more accuracy, speed and tirelessness. The consistent output of a robotic system along with quality and repeatability are unmatched Reliability - Robots can work 24 hours a day, seven days a week without stopping or tiring. Flexibility - Pick and place robots can be reprogrammable and tooling can be interchanged to provide for multiple applications. Savings - Managers are realizing the longterm savings with a pick and place robotic work cell rather than the operation they are currently doing. An increase in output with a material handling robotic system has saved factories money. Affordability - With the advancements in technology, and affordable robotics becoming available at less cost, more pick and place robotic cells are being installed for automation applications.
  • 17. FUTURE APPLICATION Coal mining Military Operation Fire fighting Operation Undersea Robots Garbage Collection and Waste Disposal Operation Bottle filling Plant. Construction works
  • 18. CONCLUSION This robot is used for pick & place the object from one place another places. Concepts of automobile and robotics are combined in this project. Transmission of power due to meshing of gear is used for lifting purpose. Worm drive is also used for power steering. Chassis is used for the base of the mobile robot. It is used for assembly line, material handling etc. This robot does all those things it mainly reduces the manual work our robot is designed at low cost as well as high efficient one. This project is to give the way for providing bigger effective mobile robot for industrial applications.