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NH3/Pumped CO2 Distribution Centre Project
Mayekawa Australia Pty Ltd
M a y e k a w a W o r l d M a p Plants in Japan : Ibaraki / Hiroshima / Nagano
Overseas Plants : U.S.A. / Mexico / Belgium / Brazil / Korea/ India
60 Offices in Japan / 3 Plants in Japan / 38 Countries / 97Offices / 6 Plants
Founded: 1924
Location: Tokyo, Japan
Turnover:US$1.8 Billion
Employees:3,400 (38 countries)
NH3/Pumped CO2
 Project Location : Western
Sydney
 Application : Distribution Centre
 End User : Large multi-national
membership based retailer
NH3/Pumped CO2
 High Efficiency: Compressor/IPM
motor
 Low Charge: secondary refrigerant
system
:NH3 charge located in plant room
:840 kW capacity MT/LT loads
:200 kg NH3 (0.25kg/kW)
 No oil carry over
NH3/Pumped CO2
NH3 pump circulation NewTon unit
Model x nr. N2016SSC x 3 R6000 x 2 (-)
Total Motor power 310 180 (kW)
Annual Power
consumption
(compressor)
1,275,000 765,000 (kWh/y)
NH3 charge 1900 100 (kg)
CO2 charge 0 1,300 (kg)
Freezer Storage Volume : 2580 m3
Freezer Storage Temperature : -24oC
Cooling Capacity : app.240 kW
Location : Sydney, Australia
NH3/Pumped CO2
 Plant Room: 6 x NewTon packages
 3 x MT units @ 600 kW total
capacity
 2 x LT units @ 240 kW total
capacity
 1 x MT pump station/CO2
receiver
 1 x LT pump station/CO2 receiver
 1 x future MT unit
NH3/Pumped CO2
6000 m3 wet area @ +2oC
CHILLER SIDE
 8 x 80 kW evaporators
 3 x NewTon C packages
 Warm glycol defrost
 Closed loop cooling tower
 1 x pump station/CO2
receiver
NH3/Pumped CO2
2580 m3 Freezer area @ -24oC
FREEZER SIDE
 8 x 25 kW evaporators
 2 x NewTon R-6000 packages
 (1 for redundancy)
 Warm glycol defrost
 Closed loop cooling tower
 1 x pump station/CO2 receiver
NH3/Pumped CO2
 LT & MT pump stations
 Duty/Stand by pumps on each
skid
 Separate CO2 receivers
CO2 RECEIVER/PUMP
STATIONS
NH3/Pumped CO2
BENEFITS
 High efficiency
 Energy saving > semi-hermetic screw
compressor/new rotors/shell & plate heat
exchangers
 Safety > low charge NH3 (below dangerous
goods manifest)
 Plug and play > minimized site work
 Natural refrigerants using (NH3/CO2)→
Environmentally friendly
NH3/Pumped CO2
STATUS
 Installation is in final stages with commissioning scheduled
for end May/June 2019
 A ‘’first installation’’ for both the end user and contractor as
well as Mayekawa Australia.
 Possible future site in Japan is under consideration.
NH3/Pumped CO2
WHY NEWTON?
 Low charge of NH3 (0.25 kg/kW)
 Efficiency
 Widely used in other countries
 Safe option
Natural is What We Design For
Peter O’Neill, Mayekawa

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Peter O’Neill, Mayekawa

  • 1.
  • 2. NH3/Pumped CO2 Distribution Centre Project Mayekawa Australia Pty Ltd
  • 3. M a y e k a w a W o r l d M a p Plants in Japan : Ibaraki / Hiroshima / Nagano Overseas Plants : U.S.A. / Mexico / Belgium / Brazil / Korea/ India 60 Offices in Japan / 3 Plants in Japan / 38 Countries / 97Offices / 6 Plants Founded: 1924 Location: Tokyo, Japan Turnover:US$1.8 Billion Employees:3,400 (38 countries)
  • 4. NH3/Pumped CO2  Project Location : Western Sydney  Application : Distribution Centre  End User : Large multi-national membership based retailer
  • 5. NH3/Pumped CO2  High Efficiency: Compressor/IPM motor  Low Charge: secondary refrigerant system :NH3 charge located in plant room :840 kW capacity MT/LT loads :200 kg NH3 (0.25kg/kW)  No oil carry over
  • 6. NH3/Pumped CO2 NH3 pump circulation NewTon unit Model x nr. N2016SSC x 3 R6000 x 2 (-) Total Motor power 310 180 (kW) Annual Power consumption (compressor) 1,275,000 765,000 (kWh/y) NH3 charge 1900 100 (kg) CO2 charge 0 1,300 (kg) Freezer Storage Volume : 2580 m3 Freezer Storage Temperature : -24oC Cooling Capacity : app.240 kW Location : Sydney, Australia
  • 7. NH3/Pumped CO2  Plant Room: 6 x NewTon packages  3 x MT units @ 600 kW total capacity  2 x LT units @ 240 kW total capacity  1 x MT pump station/CO2 receiver  1 x LT pump station/CO2 receiver  1 x future MT unit
  • 8. NH3/Pumped CO2 6000 m3 wet area @ +2oC CHILLER SIDE  8 x 80 kW evaporators  3 x NewTon C packages  Warm glycol defrost  Closed loop cooling tower  1 x pump station/CO2 receiver
  • 9. NH3/Pumped CO2 2580 m3 Freezer area @ -24oC FREEZER SIDE  8 x 25 kW evaporators  2 x NewTon R-6000 packages  (1 for redundancy)  Warm glycol defrost  Closed loop cooling tower  1 x pump station/CO2 receiver
  • 10. NH3/Pumped CO2  LT & MT pump stations  Duty/Stand by pumps on each skid  Separate CO2 receivers CO2 RECEIVER/PUMP STATIONS
  • 11. NH3/Pumped CO2 BENEFITS  High efficiency  Energy saving > semi-hermetic screw compressor/new rotors/shell & plate heat exchangers  Safety > low charge NH3 (below dangerous goods manifest)  Plug and play > minimized site work  Natural refrigerants using (NH3/CO2)→ Environmentally friendly
  • 12. NH3/Pumped CO2 STATUS  Installation is in final stages with commissioning scheduled for end May/June 2019  A ‘’first installation’’ for both the end user and contractor as well as Mayekawa Australia.  Possible future site in Japan is under consideration.
  • 13. NH3/Pumped CO2 WHY NEWTON?  Low charge of NH3 (0.25 kg/kW)  Efficiency  Widely used in other countries  Safe option
  • 14. Natural is What We Design For