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Influence Conference @STEAM
19/3/13

        Johnson Matthey Fuel Cells

Paul Holmes-   Automation/Mechanical Engineering Manager
               Director: University Technical College Swindon
COMMERICAL RESTRICTED



         JM Group:Business Overview
                       Johnson Matthey Group

Environmental                Fine Chemicals and                Precious Metal
Technologies                      Catalysts                       Products




       ‒ Founded 1817 in London
       ‒ FTSE-100
       ‒ £12bn revenue, £400m operating profit 2012/13
       ‒ 10,000 employees in 40 countries
       ‒ Focused on environmental and advanced materials technologies
       ‒ JMFC Ltd subsidiary of main group


                                       2
COMMERICAL RESTRICTED



    JM Environmental Control Technologies


•   Johnson Matthey is a world leader in manufacture
    of catalysts for vehicle exhaust emission control –
    E.g. JM manufacture 40% of catalytic converter
    world market!


•   Johnson Matthey is a leader in catalyst systems for
    the reduction of volatile organic compound (VOC)
    emissions for industrial processes.


                           3
COMMERICAL RESTRICTED



Johnson Matthey Markets & Applications

Precious Metals
•Medical devices
•PGM
•Refining




Emission Control
    ‒   Cars
    ‒   Light and heavy duty trucks
    ‒   Off-road, marine, rail
    ‒   Power generation



                                      4
COMMERICAL RESTRICTED



Johnson Matthey Markets & Applications

 Clean fuels and
 processes
    • Refinery processes
    • Methanol, DME
    • Biogas, waste


 Fuel Cells

 Pharmaceuticals

 Fine Chemicals

 Colours Coatings

 Non Metal Catalysis


                           5
COMMERICAL RESTRICTED



         Johnson Matthey Fuel Cells




• Johnson Matthey Fuel Cells is a global business dedicated to
  the supply of high quality fuel cell components.


• In the coming years, fuel cell component design will
  continue to evolve, as fuel cell technology becomes a part of
  our everyday existence and Johnson Matthey Fuel Cells is
  committed to be at the forefront of this development activity.



                                6
COMMERICAL RESTRICTED



Johnson Matthey Fuel Cells


  • Johnson Matthey Fuel Cells formed as a joint venture
    between Johnson Matthey Plc. and Anglo Platinum in
    2002

  • Fuel cell components
     •   Membrane Electrode Assemblies (MEA)
     •   Electrodes
     •   Fuel cell catalysts

  • Fuel Cell types made at JMFC Swindon
     •   Hydrogen Fuel Cell – HFC - Automotive
     •   Direct Methanol Fuel Cell – DMFC – Mobile/small power
     •   Phosphoric Acid Fuel Cell – PAFC – Stationary Power


                                  7
COMMERICAL RESTRICTED



                 JMFC - Swindon Facility

•World’s first dedicated MEA facility opened in 2002

•Swindon site operation includes; fuel cell design,
development, manufacture and sales.
• MEA design and functional testing undertaken at
Sonning Common facility.


•Business focussed in the early years on
    • Product Development                             •    Site designed
    • Technology transfer                                 for further
    • Emphasis now production scale-up                    growth

                                                      •    3 of 10 acres
• ISO9001:2008 Certification obtained July 2011           developed

•2013 – Significant growth in output                  •   170 people
                                                          employed




                                            8
COMMERICAL RESTRICTED



          Johnson Matthey Fuel Cells




        Swindon, UK:                              HQ, MEA Development and Manufacturing,
Sales
         Sonning Common, UK:                      Research, Test facility and Catalyst
Development
        West Deptford NJ, USA:                    Catalyst Manufacturing
        Kitec , Japan                   Sales & Marketing
        Offices in Korea, Taiwan, Hong Kong
                                              9
COMMERICAL RESTRICTED



JMFC : What we do in Swindon

• Fuel Cell Research
  ‒   Science
  ‒   Chemistry, Engineering


• Technology Development
  ‒   Electro-chemistry
  ‒   Materials science/Engineering


• Dedicated Fuel Cell Manufacturing
  ‒   Project Management
  ‒   Project Engineering
  ‒   Chemical Engineering
  ‒   Mechanical Engineering/Design
  ‒   Automation/Assembly
  ‒   Manufacturing/Coating
  ‒   Materials handling              10
COMMERICAL RESTRICTED



        JMFC – What is a fuel Cell?

                                       A fuel cell is a solid-state
                                  electrochemical power conversion
                                   device, that directly converts the
                                chemical energy of a fuel into electrical
                                  energy in a constant temperature
                                                process.

                                            Fuel Cell Stack



MEAs
Membrane Electrode Assemblies




                                11
COMMERICAL RESTRICTED



Fuel Cell History…..

• JM supplied platinum electrodes for the first fuel
  cell demonstration in 1839

• Fuel cells have been used in space programmes
  since the 1960’s – JM supplied catalyst materials
  to NASA for the Apollo missions and onwards

• JM supplied catalysts to UTC Phosphoric Acid
  Fuel Cells in 1980/90’s

      1817-    Johnson Matthey Founded
      1839-    First fuel Cell William Grove
      1950s-   First PEM Fuel Cells
      1960s–   NASA use Fuel Cells
      1990s-   Commercial stationary Power
      2000-    Fuel Cells widely available




                                               12
COMMERICAL RESTRICTED



       Fuel Cell Applications
•   Energy Generation from hydrogen

     ‒ Chemical process producing heat electricity and
       water

     ‒ No emissions at point of use, clean technology

     ‒ Automotive 0 g/km CO2
        • Cars & Buses

     ‒ Stationary Power

     ‒ CHP – Combined Heat Power
     ‒ 80-90% efficiency (35% traditional)

     ‒ Portable applications
        • Laptops
        • Mobile Phones
        • Leisure industry
                                             13
COMMERICAL RESTRICTED



Fuel Cell Benefits

  BENEFITS …..Fuel cells can:
  •contribute substantially to a global low carbon economy

  •improve urban air quality and the health of urban populations

  •contribute to the alleviation of fuel poverty through superior efficiency
  relative to conventional technologies (particularly in CHP mode)

  •form the basis of a 21st Century industrial sector that allows sustainable
  growth of the world economy;

  •enhance energy security by allowing a wider choice of fuels

  •help to overcome the intermittency of renewables and deliver improved
  power management.

  Contributing to a low carbon economy, improving air quality and
  alleviating fuel poverty
                                            14
Lead employer sponsor
Swindon University Technical College (UTC) –


      to be introduced by Simon Peet –
          Engineering Manager : JMFC
            Director: Swindon UTC

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Paul Holmes, Johnson Matthey Fuel Cells

  • 1. Influence Conference @STEAM 19/3/13 Johnson Matthey Fuel Cells Paul Holmes- Automation/Mechanical Engineering Manager Director: University Technical College Swindon
  • 2. COMMERICAL RESTRICTED JM Group:Business Overview Johnson Matthey Group Environmental Fine Chemicals and Precious Metal Technologies Catalysts Products ‒ Founded 1817 in London ‒ FTSE-100 ‒ £12bn revenue, £400m operating profit 2012/13 ‒ 10,000 employees in 40 countries ‒ Focused on environmental and advanced materials technologies ‒ JMFC Ltd subsidiary of main group 2
  • 3. COMMERICAL RESTRICTED JM Environmental Control Technologies • Johnson Matthey is a world leader in manufacture of catalysts for vehicle exhaust emission control – E.g. JM manufacture 40% of catalytic converter world market! • Johnson Matthey is a leader in catalyst systems for the reduction of volatile organic compound (VOC) emissions for industrial processes. 3
  • 4. COMMERICAL RESTRICTED Johnson Matthey Markets & Applications Precious Metals •Medical devices •PGM •Refining Emission Control ‒ Cars ‒ Light and heavy duty trucks ‒ Off-road, marine, rail ‒ Power generation 4
  • 5. COMMERICAL RESTRICTED Johnson Matthey Markets & Applications Clean fuels and processes • Refinery processes • Methanol, DME • Biogas, waste Fuel Cells Pharmaceuticals Fine Chemicals Colours Coatings Non Metal Catalysis 5
  • 6. COMMERICAL RESTRICTED Johnson Matthey Fuel Cells • Johnson Matthey Fuel Cells is a global business dedicated to the supply of high quality fuel cell components. • In the coming years, fuel cell component design will continue to evolve, as fuel cell technology becomes a part of our everyday existence and Johnson Matthey Fuel Cells is committed to be at the forefront of this development activity. 6
  • 7. COMMERICAL RESTRICTED Johnson Matthey Fuel Cells • Johnson Matthey Fuel Cells formed as a joint venture between Johnson Matthey Plc. and Anglo Platinum in 2002 • Fuel cell components • Membrane Electrode Assemblies (MEA) • Electrodes • Fuel cell catalysts • Fuel Cell types made at JMFC Swindon • Hydrogen Fuel Cell – HFC - Automotive • Direct Methanol Fuel Cell – DMFC – Mobile/small power • Phosphoric Acid Fuel Cell – PAFC – Stationary Power 7
  • 8. COMMERICAL RESTRICTED JMFC - Swindon Facility •World’s first dedicated MEA facility opened in 2002 •Swindon site operation includes; fuel cell design, development, manufacture and sales. • MEA design and functional testing undertaken at Sonning Common facility. •Business focussed in the early years on • Product Development • Site designed • Technology transfer for further • Emphasis now production scale-up growth • 3 of 10 acres • ISO9001:2008 Certification obtained July 2011 developed •2013 – Significant growth in output • 170 people employed 8
  • 9. COMMERICAL RESTRICTED Johnson Matthey Fuel Cells Swindon, UK: HQ, MEA Development and Manufacturing, Sales Sonning Common, UK: Research, Test facility and Catalyst Development West Deptford NJ, USA: Catalyst Manufacturing Kitec , Japan Sales & Marketing Offices in Korea, Taiwan, Hong Kong 9
  • 10. COMMERICAL RESTRICTED JMFC : What we do in Swindon • Fuel Cell Research ‒ Science ‒ Chemistry, Engineering • Technology Development ‒ Electro-chemistry ‒ Materials science/Engineering • Dedicated Fuel Cell Manufacturing ‒ Project Management ‒ Project Engineering ‒ Chemical Engineering ‒ Mechanical Engineering/Design ‒ Automation/Assembly ‒ Manufacturing/Coating ‒ Materials handling 10
  • 11. COMMERICAL RESTRICTED JMFC – What is a fuel Cell? A fuel cell is a solid-state electrochemical power conversion device, that directly converts the chemical energy of a fuel into electrical energy in a constant temperature process. Fuel Cell Stack MEAs Membrane Electrode Assemblies 11
  • 12. COMMERICAL RESTRICTED Fuel Cell History….. • JM supplied platinum electrodes for the first fuel cell demonstration in 1839 • Fuel cells have been used in space programmes since the 1960’s – JM supplied catalyst materials to NASA for the Apollo missions and onwards • JM supplied catalysts to UTC Phosphoric Acid Fuel Cells in 1980/90’s 1817- Johnson Matthey Founded 1839- First fuel Cell William Grove 1950s- First PEM Fuel Cells 1960s– NASA use Fuel Cells 1990s- Commercial stationary Power 2000- Fuel Cells widely available 12
  • 13. COMMERICAL RESTRICTED Fuel Cell Applications • Energy Generation from hydrogen ‒ Chemical process producing heat electricity and water ‒ No emissions at point of use, clean technology ‒ Automotive 0 g/km CO2 • Cars & Buses ‒ Stationary Power ‒ CHP – Combined Heat Power ‒ 80-90% efficiency (35% traditional) ‒ Portable applications • Laptops • Mobile Phones • Leisure industry 13
  • 14. COMMERICAL RESTRICTED Fuel Cell Benefits BENEFITS …..Fuel cells can: •contribute substantially to a global low carbon economy •improve urban air quality and the health of urban populations •contribute to the alleviation of fuel poverty through superior efficiency relative to conventional technologies (particularly in CHP mode) •form the basis of a 21st Century industrial sector that allows sustainable growth of the world economy; •enhance energy security by allowing a wider choice of fuels •help to overcome the intermittency of renewables and deliver improved power management. Contributing to a low carbon economy, improving air quality and alleviating fuel poverty 14
  • 15. Lead employer sponsor Swindon University Technical College (UTC) – to be introduced by Simon Peet – Engineering Manager : JMFC Director: Swindon UTC