OXYGEN PLANT MANUFACTURING & INSTALLATION PROCESS

Our Company was established in 1985 by technocrat Mr.SanjivAgarwal who is a qualified Chemical Engineer & specialised
professional in the design & manufacture of oxygen & nitrogen production plants & was trained under Dr.Boschi of Italy.We
commenced manufacturing of nitrogen & oxygen production plant at our factory in New Delhi in 1985 and air separation
columnsinGenova,Italy.
The designs of our plants were based on the process cycle of Linde & Claude which had been started by Dr.Boschi of Italy with
theircompanyING.L&A.Boschiof Italyin1930andperfectedwithover70yearsofexperience.
Our very close association & interaction with Dr.Boschi & the Italian company ING.L&A.Boschi for over 25 years whose
plants are working all over the world in European countries like Italy,Germany France,UK &Australia,and others gave us
required exposure and experience in the industry.These plants,based on the Boschi technology,were also exported toTurkey,
Greece,Iran,Sharjah,Abudhabi,Qatar,Mauritius,Zambia,Nigeria,Dubai,Syria,SouthAfrica,Egypt,SaudiArabia,Peru,
Qatar,Indonesia,Kuwait,Iraqandmanyothers.
ThedesignoftheOxygen/NitrogenairseparationPlantsisbasedontheLiquificationofAir, basedonlow&mediumpressure
cycle.The air separation column has state-of-the-art BOSCHI distillation trays,multipass exchangers & condensers to get a
highyieldofoxygenbyseparationofliquidairwhichresultsinverylowpowerconsumption.Boschicolumnsmanufacturedby
ushavebeenknownforitsefficiency&longlife.
Our vast experience in the field of manufacture of Oxygen/ Nitrogen production equipment has finally resulted into trouble
free operation and virtually maintenance free working of our plants.Our plants can also be equipped with vacuum insulated
Liquid Oxygen Pump.We have supplied and exported over 300 oxygen production plant and equipment all over World and
Italy which are working successfully.These plants are being used either for filling oxygen in cylinders or selling in the market
or forcaptiveconsumption.
Thankingyou
Corporate Motto

Our Company
Dr. Boschi from Italy
Our Teams our strength Our Facility New Delhi
Our Factory New Delhi
Oxygen Plants Assembly
Universal in Collaboration with manufactures &
suppliers Premium Quality low pressure Air separation plants of all sizes ranging from
0m3/hour to 50,000m3/hour
ING.L.A. BOSCHI Italy SINCE 1930
3
Universal is a certified ISO 9001:2000 organization and the latest achievement
includes the successful approval for CE Certification which makes our company the
first in Asia to certified for Cryogenic Pressure vessel ,Plant machinery exports to
Europe and USA. We have success in the low Pressure plants as it is the technology
of today and the future.We have manufactured over 300 plants since last 23 years
since 1985 at New Delhi and supplied to over 40 countries world wide.
Company Profile
AUSTRALIA
USA
www.universalboschi.com
www.universalboschi.comwww.universalboschi.com

Quality & Inspection
Quality Policy
We are committed to quality excellence in all areas of our business.
We aim to supply high quality products and services and to stipulate demand through intelligent and engaging marketing
oriented quality management system which complies with ISO 9001
activities, supported by
efficient after sales service and parts supply.
We provide & coordinate expert training to our network in all areas of the sales and service business with a focus on customer orientation,
supported by an effective customer relationship management for our partners. To ensure that our customer’s needs and expectations are satisfied,
we have established a process
tyAn ongoing training system will ensure all staff are trained to support and implement our quality policy through the quali management system
every facet of our business.
This “Total Quality “environment aims to build customer confidence and assist us to develop and maintain customer, partner and supplier
relationships that meet and even exceed expectations.
Stainless Steel Trays
Testing of column
Stainless Steel Column Assembly
Front Panel Inside Stainless Steel
Lower column
Skid for Export to Spain
Erection Site

Packaging & Shipping
Cold Box UB 200
Container Stuffing
Electric Starter Loaded On Trailor For Port
Packaging & Shipping
-Our Company provides Sea worthy export packing of International standards to ensure safe arrival in good condition to
destinations across 40 countries across the globe.
-Our shipping and logistics department plans each shipment carefully with the safest and highest quality packing as per
the CE standards of Europe.
-The goods are packed as per the container sizes and our design and engineering department prepares a 3D plan of each
shipment to define how the packages will fit inside the container with the minimum wastage of space.
Battery Skid Stuffing
UB 100 Container Stuffing
Cold Box UB 200 Inside Container Forklift At Container Depot
Cold Box Stuffing
Cold Box UB400 Stuffing Container Ready To Ship

Site Installation Photos of UBL Oxygen Nitrogen Plants
Liquid Oxygen Tank & Plant
Front View Air Compressor Side View with Cold Box
Air compressorProcess SkidExpansion
Engine
Column
L.O.
Pump
Lox
Storage
Tank
Cylinder
Filling Station
OXYGEN STORED IN HIGH PRESSURE CYLINDER
-LIQUID TAPPING FACILITY -LIQUID BULK
-LIQUID CYLINDERS
UNIVERSALINDUSTRIALPLANTSMFG.CO.(P)LTD.
METASA

Air Compressor After Cooler
Process skid with chillers UB-100 Oxygen & Nitrogen PlantOil adsorber on Process Skid
Cold Box & Expander Electric Control Panel
Air Compressor Piping
Oxygen cylinder Filling Station
We are the manufacturers of oxygen nitrogen plants. Our Oxygen plants are supplied complete with control panel
and cylinder filling station which are being manufactured as per the latest technology & design of the company
. This technology has been proven all over the world for its efficiency & trouble
free operations.
ING. L & A BOSCHI ITALY
Site Installation Photos of Oxygen Nitrogen Plants UB Series Medium Capacity

Site Installation Photos of UBL Liquid Oxygen Nitrogen Plants
CRYOGENIC STORAGE TANKS
Cryogenic Vessels are designed for storage and transport of liquid gases at sub-zero temperatures Manufacturing
of such cryogenic tanks requires special technical know how and sophisticated fabrication techniques. Universal
Has developed the necessary technology and has been manufacturing these cryogenic equipment like cryogenic
vessels since last seven years.
Cold box panel Liquid Oxygen Tank Filling100% Stainless Steel Column
Liquid Oxygen Tank Liquid Nitrogen Filling

Site Installation Photos of UB Oxygen Nitrogen Plants
UB-500 Cold Box Installation Zimbabwe
UB-100 Cold box NEW DELHI UB-50 Plant New Delhi
UB-500 Expansion Engine Zimbabwe UB-20 Cold Box Malduivs
SALIENT FEATURES
Ÿ Stainless Steel Air Separation column
Ÿ Skid Mounted Version available
Ÿ Oversize Molecular Sieve dryer
Ÿ Quick start for fast cooling
Ÿ Very simple to operate
Ÿ No raw material is required

New zealand air compressor Expansion engine with cold Box
Site Installation Photos of UBL Liquid Oxygen Nitrogen Plants
UBL-100 site New zealand
New zealand Client at New Delhi
BOSCHI ITALY BRAND LIQUID NITROGEN GENERATORS
1. LATEST TECHNOLOGY
2. COMPACT DESIGN
3. EASY TO OPERATE
4. PRACTICALLY ZERO MAINTENANCE
5. LOW POWER CONSUMPTION
6. AIR SEPARATION LIQUID TECHNOLOGY
7. SKID MOUNTED
8. HIGH PURITY OF NITROGEN >99.5% (99.999% OPTIONAL)
SUITABLE FOR COCA COLA / JUICE BEVERAGE/ELECTRONICS/
FOOD AND INDUSTRIAL USES.
13. HEAVY DUTY OF COMPRESSOR FOR 24 HOUR OPERATION.
14. VERY LONG LIFE AND HIGH QUALITY OXYGEN COMPARE D
TO STERLING AND OTHER OLD TYPE DESIGNS.
9. LIQUID NITROGEN PUMP (OPTIONAL) CAN BE ADDED
FOR DIRECT COMPRESSION OF NITROGEN IN CYLINDERS.
10. SINGLE ELECTRIC PANEL
12 CYLINDER FILLING STATION (OPTIONAL)

UB-50 Plant New Delhi
Front View of Panel Side view of Panel
We manufacture oxygen plants and nitrogen plants as per the latest technology & design of the Company
ING. L. & A. BOSCHI, ITALY. This technology has been proven all over the world for its working efficiency
& trouble free operations. The AIR SEPARATION COLUMN of BOSCHI has state of the art distillation trays,
Air, which results in very low pressure & low power consumption.
SPECIAL HIGH EFFICIENCY exchangers & condenser to get a high yield of Nitrogen by separation of Liquid

Cooling Tower at oxygen factory in Africa
UB-80 Cold Box
UB-80 Compressor
UBL-200 Plant
UB-120 Plant
UB- 80 Plant
Main Equipments of the Oxygen Plant
• Dust Filter
• Filling Manifold
• Air Separation Column
• Liquid Oxygen Pumps/Filling compressor
• Molecular Sieve Battery
• Four Stage Air Compressor
• Suction Filter
• After Cooler
• Moisture Separator
• Expander
• Chilling Unit
• Oil Absorber

Oxygen Nitrogen Gas Complex Set Up By Universal Boschi In Africa
40 Tpd Lox Liquid Oxygen Production
SALIENT FEATURES
1. SKID MOUNTED DESIGNS The Oxygen, Nitrogen plants are skid mounted design and all the equipments and
machineries are mounted on single skid ready for installation.
2. AIR SEPARATION UNIT (COLUMN) TYPE A BOSCHI Manufactured out of cryogenic grade STAINLESS STEEL
materials with argon welding which is leak-proof. Latest design AS PER AMERICAN/EUROPEAN MANUFACTURERS
3.LIQUID OXYGEN PUMP Oil-free design with special stainless steel head.
4. MOLECULAR SIEVE BATTERYSpecial over-size design with L/D ratio to prevent fluidization and long life with
molecular sieves of Zeochem, Switzerland.

Multiple Air Compressors with 3Nos x UB 500 PlantsCrepelle -France design installed
Commissiong of UB 500 oxygen plant at site

Cold box-column UB 500 with expander
Liquid oxygen pump running with cold box ,Expander UB 500

Universal Team At The Installation UBL 400SitePurification Unit and Cold Box Of 20 TPD Plant
UBL 400 With Lox Lin And Oxygen Tank Filling With
Liquid Oxygen Pump
Shnider /siemens Germany Panels –starters-switch
Gears Supplied With All A Type Oxygen Plants.
Column-cold Box -expander-purification Installation
Photo
UB 600 For Gox –lox And Lin Productionphoto
SALIENT FEATURES
5. PURITY: 99.7 % High purity of Oxygen and Nitrogen is maintained continuously due to special trays of Boschi Italy.
The trays are made of high precession and argonwelded and Press fitted for entrainment. GUARANTEED PURITY
OF OXYGEN 99.7% . (see circular medical).
6. PROCESS SKID Compact BOSCHI design. All equipments are mounted on processed skid complete with gas/air/
water lines for high purification of air.
7.TECHNOLOGY PROVEN Our technology of BOSCHI, ITALY is of the worldleaders Ing L&A Boschi Italy, Genova since 1930 whose technology is well
proven all over the world.
www.universalboschi.comwww.universalboschi.comwww.universalboschi.com

Acetylene Cylinder Filling Plants Flow Sheet
UA-100 Generator with Iraq Clint
Acetylene Plants Generator
Acetylene Plants -25
Low pressure drier
Purifier
UA-100 Acetylene Plant with Cl ntVENEZUELA ie
UA-50 Acetylene Plant
Carbide
Hopper
Acetylene
Generator
Condensor Purifier Scrubber
Acetylene Compressor
H.P. Drier
Cylinder
Charging Manifold
L.P. Drier
Assembly of acetylene plant UA-50
High pressure drier
Acetylene Plant

UA- SERIES ACETYLENE PLANTS
Mr Bob Meyer of USA president of Rexarc Usa manufacturers
of acetylene plant visited us at new Delhi
Rexarc Usa
TECHNICAL SPECIFICATIONS
S.No.
1.1 100 200502515
8-10 8-108-108-108-10
4 4444
50 50505050
10 10101010
As required As required As required As requiredAs required
As required As required As required As requiredAs required
150 Sq.M. 300 Sq.M.110 Sq.M.70 Sq.M.50 Sq.M.
20 M 40 M18.5M16 M15M
SAE-30 SAE-30SAE-30SAE-30SAE-30
HDX-40 HDX-40HDX-40HDX-40HDX-40
28KW 50KW15KW12KW10KW
15gms/
N.Cum+
4gms
15gms/
N.Cum+
4gms
15gms/
N.Cum+
4gms
15gms/
N.Cum+
4gms
15gms/
N.Cum+
4gms
100 liters
/minute
200 liters
/minute
70 liters
/minute
70 liters
/minute
70 liters
/minute
1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.2.5
1.2.6
1.2.7
1.2.8
1.2.9
1.2.10
1.3
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
1.3.6
1.3.7 Acetone godown
Standard Flowed Standard
Free space around the plant (on all sides)
Lime slurry disposal area
cylinder storage area (depending upon cylinder inventory)
Carbide e Area
Cylinder filling area
Process Area
Lubricating oil (for compressor)
Hydraulic oil (for screw feed system)
Acetone
Instrument/Process air
Purifying mass (gas plus acid absorption mix per cum of gas)
Power (average requirement)
Cooling water make-up (liters/N.cubic meter of gas)
Calcium chloride (gms/N.cubic meter of gas)
Calcium carbide (kg/N.cubic meter of gas)
Process water (liters/kg of calcium carbide processed)
Raw material required
Capacity (acetylene with purity as per IS-30B)Cubic Meter per hour
UA-15 UA-25 UA-50 UA-100 UA-200Description
Space required (abt)

-Our Company has set up oxygen Nitrogen Plants Model UB-50 UB- 100 and UB 250 In extreme hot conditions of IRAQ- thanks to our all
stainless steel column and boschi technology. WHERE THE TEMPERATURES ARE OVER 50 DEG CENTIGRADE.
-In SUDAN the company GIAD STEEL installed one UB-250 in 2004 and with the satisfactory performance then replaced their GERMAN
PLANT by buying a second UB 250 oxygen plant.
In INDONESIA Mr. PIETER Awaloei OF MS CV. CITRA ALAM set up a UB 100 oxygen nitrogen plant by replacing a Chinese plant and is
a highly satisfied customer. Later Mr. Pieter recommended two of his friends in Indonesia to buy our plants and also bought an acetylene
plant from us.
UB-200 Iran UB-100 Iraq UB-400 Africa
UB-50 Cylinder Filling Oxygen Indonesia UB-250 Sudan steel UB-250 Iraq UB-250 Iraql(2003)
UB-100 Pieter Indonesia UB-50 Africa UB-150 Indonesia

Our Products
Our Products
Air Separation Plants
Cryogenic type
(For production of Oxygen,
Nitrogen or Argon from Air)
Others
Psa Oxygen Generators Acetylene Plants
Cryogenic Storage Tanks
Gas Cylinders
Compressors
Psa Nitrogen Generators
High Purity Oxygen Generators
PSA/VSA Generators Non Cryogenic Type
Oxygen ,Nitrogen Plants Cylinder filling Oxygen Nitrogen Plants
Liquid Oxygen. Nitrogen Plants Liquid Oxygen Nitrogen Plants
Liquid Oxygen Generators Gas pipe line supply. Oxygen Nitrogen Plants
Liquid Nitrogen Generators Argon Recovery Unit
Pure Nitrogen Plants
Propane and LPG Tanks
Medium Pressure
(30-40 BAR)
Range 10m /hr up to 1000m /hr
Low Pressure
(5-10 BAR)
(50m /hr to 50.000m /hr)33 33
Oxygen,Nitrogen Plants 30-40BAR Acetylene Plant Liquid Oxygen Nitrogen Plant 5-10 BARPsa Oxygen Generator
SINGLE LARGEST PLATFORM IN THE WORLD FOR ALL RANGE AND TYPES OF GAS
PLANTS FROM 10m3/Hr TO 50,000m3/Hr

CE of Oxygen, Nitrogen Plants CE of Acetylene Plants
What is CE Certificate
CE Marking is the symbol as shown on the top of this page. The letters "CE" are the abbreviation of French phrase "Conformité
Européene” which literally means"European
Conformity". The term initially used was "EC Mark" and it was officially replaced by"CE Marking" in the Directive 93/68/EEC in 1993.
"CE Marking Conformity". The " is now used in all EU official documents.
"CE Mark" is also in use, but it is NOT the official term. For instance in the Directive 2007/47/ec, of 5 September 2007, amending the
Directives 90/385/eec,93/42/eec & 98/8/ec, the term CE Marking appears 9 times whereas CE Mark appears nowhere in the entire 35
page document.

SUDAN
INDONESIA
COLOMBIA
Clients World wide
Dubai,UAE
Abbas Ali
SAUDI ARABIA
Saeed A. Al Ghamdi
IRAQ
Shams Trading Company
SYRIA
Samir Taha
INDONESIA
SUDAN(repeat order)
JORDAN
MOH.d Kilani
AUSTRALIA
Olga
COLUMBIA
Cogas
MALDIVES
Mr. Fathulla
COCA COLA
KAZAKSTAN
SYRIA

CLIENT FROM FRANCE
USA
NIGERIA
IRAQ
DAVID WATSON, AUSTRALIA
SUDI.ARBIYA
CARRIBEAN
SGS, NEW ZEALAND
MARK BUMAN, USA
PAKISTAN WEST AFRICA IRAN TANZANIA
NIGERIA
Mr. Paker
CANADA
Hickmet Shaban
LIBYA
Basri
USA
Edgar juarez
ZAMBIA
Chansa Chipili
SENEGAL
Agaz SA
NETHERLANDS
Y. Moetaptsje
SOUTH AFRICA
J.C.Radhemeyer
FREDRIC & ALAIN
COCA - COLA
BAHRAIN
IRAN
MONACO, EUROPE
VENEZUELA
PAKISTAN

Coca-Cola Bottlers
KAZAKHSTAN
MALAYSIA
Mr. Firdaus Abdullah
FRANCE
Inter Export
SEYCHELLES
Brent Bonnes
Kwaku
USA
UK
Mr. Shamsi
SAIPAN
Mr. Macalinao
BRAZIL
Aglailton Cabral
JAMAICA NEPAL ZAMBIA NIGERIA
ALGERIA
AFRICA
Our Factory open area
TANZANIAARGENTINA
INDONESIA & BRAZIL
INDUNESIA & BRAZIL
MALAYSIA
AFRICA
SOUTH -AFRICA
SUDAN
QATAR
OMAN
GERMAN
MATASA
QATAR

PLANT LAYOUT
NITROGEN GAS PIPENITROGEN GAS PIPENITROGEN GAS PIPENITROGEN GAS PIPENITROGEN GAS PIPE
COILCOILCOILCOILCOIL
COOLERCOOLERCOOLERCOOLERCOOLER
WATER PIPEWATER PIPEWATER PIPEWATER PIPEWATER PIPE
CASCADECASCADECASCADECASCADECASCADE
COOLERCOOLERCOOLERCOOLERCOOLER
AFCAFCAFCAFCAFC
MSMSMSMSMS
OAOAOAOAOA
MBMBMBMBMB
DHDHDHDHDHMBMBMBMBMB
DFDFDFDFDF
OXYGEN GAS PIPEOXYGEN GAS PIPEOXYGEN GAS PIPEOXYGEN GAS PIPEOXYGEN GAS PIPE
PROCESS SKID
AIRCOMPRESSOR
WATER PUMPWATER PUMPWATER PUMPWATER PUMPWATER PUMP
Prossce Skid
MMMMMBBBBB
DDDDDHHHHH
MMMMMBBBBB
DDDDDFFFFF
OOOOOAAAAA
AAAAAFFFFFCCCCC
CCCCCHHHHHIIIIILLLLLLLLLLIIIIINNNNNGGGGGUUUUUNNNNNIIIIITTTTT
CCCCCOOOOOIIIIILLLLL
CCCCCOOOOOOOOOOLLLLLEEEEERRRRR
CCCCCAAAAASSSSSCCCCCAAAAADDDDDEEEEE
CCCCCOOOOOOOOOOLLLLLEEEEERRRRR
NNNNNIIIIITTTTTRRRRROOOOOGGGGGEEEEENNNNNGGGGGAAAAASSSSSPPPPPIIIIIPPPPPEEEEE
AAAAAIIIIIRRRRRIIIIINNNNNTTTTTEEEEERRRRRCCCCCOOOOONNNNNNNNNNEEEEECCCCCTTTTTIIIIINNNNNGGGGGPPPPPIIIIIPPPPPEEEEE
MMMMMSSSSS
EXPANSION ENGINE
COLD BOXCOLD BOXCOLD BOXCOLD BOXCOLD BOX
LO PUMP
CYLINDERFILLINGAREA
B
A
C
D
F
F
Name of the Models UB-20
8M
10M
7.5M
6M
9M
UB-30
8M
10M
7.5M
6M
9M
UB-40
8M
10M
7.5M
6M
9M
UB-50
8M
12M
7.5M
6M
9M
UB-60
8M
15M
7.5M
6M
9M
UB-80
12M
15M
9.5M
6M
11M
UB-100
14M
15M
9.5M
6M
11M
UB-120
14M
15M
9.5M
6M
11M
UB-130
14M
15M
9.5M
6M
11M
UB-150
14M
15M
9.5M
6M
11M
UB-200
14M
16M
9.5M
6M
11M
UB-300
15M
16M
9.5M
6M
11M
UB-400
16M
18M
9.5M
6M
11M
UB-500
18M
20M
9.5M
6M
11M
Plant layout (A)
Plant layout (B)
Plant layout (C)
Plant layout (D)
Plant layout (F)
Plant Building Dimensions

PLANT FLOW SHEET
A-104/2OkhlaIndustrialAreaPhase-IINewDelhi-110020.INDIA

Phone: +(91)-(124)-4386250
Mobile: +(00)-(91)-9810626301, +(00)-(91)-98781872626
Domestic Sales
Phone : + (91)-(124)-6519870
Mobile: +(91)-99560771717
Email : info@universalo2.com, info@universalboschi.com
Fax :+ (91)-(124)-4386234
www.universalboschi.com, www.oxygenplants.com, www.oxygen-plants.com
Postal Address:
A-104/2 Okhla Industrial Area Phase-II
New Delhi - 110020. INDIA
UNIVERSAL INDUSTRIAL PLANTS MANUFACTURING CO. PVT. LTD
International Sales
International Sale
Phone:+(91)-(124)-4386250
Mobile:+(00)-(91)-9810626301,(00)-(91)9871872626

OXYGEN PLANT MANUFACTURING & INSTALLATION PROCESS

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