oppretion process of CCL ENTRY
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The document describes the operation process of a continuous color coating line (CCL) at the Haldia plant of Manaksia Steels Limited. The process involves 3 sections - entry, color coater, and exit. In the entry section, plain coils are checked for defects and degreased in a heated alkaline solution. In the color coater section, paint is mixed and applied to the coil using heated rollers before entering an oven. Temperature and tension settings are monitored. In the exit section, the coated coil is quenched with demineralized water before drying and winding onto a core.
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Boiler maintenance is important to ensure safe, available, and efficient operation. It involves checking water levels, pressures, and water chemistry daily and cleaning components weekly. Monthly maintenance includes inspecting refractories and safety valves. Quarterly, filters and tanks should be cleaned. Semiannually, valves and pumps are inspected. Yearly, the smoke side and combustion chamber are cleaned and mountings inspected. Proper maintenance prevents downtime and costly repairs.
KF autotitrator.pptx
KF Titrandos' modularity provides it significant flexibility and customization. For example, this KF titrator series contains a variety of coulometric, volumetric, and combination titrators, allowing you to analyse any water content ranging from 0.001 to 100%.
KF Titrandos can be used as standalone titrators or as part of a larger network. The operation has been optimised for both scenarios: you can tap the full power of your Titrando system by using a handy Touch Control unit, the sophisticated tiamo software, or the current OMNIS software.
You also don't have to worry about assembling your titrator, electrode, sample changer, and accessories. We provide all-inclusive packages that include everything you need for a particular application.
Klarex Heat Exchangers : Time to boost your heat exchangers ROI!
The work horses under the heat exchangers are the Shell & Tube Heat Exchangers. They are extremely reliable, and because of extensive research, predictable in their ‘behaviour’. The patented Klarex® heat exchanger is a special design of a Shell & Tube Heat Exchanger, but with an important difference
Three Phase Separators
Three phase separators separate gas, oil, and water. They consist of three zones: an inlet zone, a liquid-liquid settling zone, and a gas-liquid separation zone. Key factors that affect separator efficiency include the inlet flow pattern and devices, feed pipe geometry, entrainment, and internals. Separators can be horizontal or vertical, with horizontal separators often used for foamy streams and liquid-liquid separation, while vertical separators handle large liquid slugs. Proper sizing considers flow rates, residence times, velocities, and droplet sizes to achieve efficient phase separation with minimum carryover.
Failing on fouling. Why should you?
The document discusses the Klarex non-fouling heat exchanger, which prevents fouling from accumulating inside the tubes. It works by continuously circulating metallic anti-fouling particles with the fluid to prevent fouling from starting and to improve heat exchange. The particles are distributed uniformly through a multiple path system and their quantity can be adjusted. The Klarex exchanger remains clean indefinitely, requires no maintenance, and operates reliably for many years without interruption.
India's Best Oil Purification Units & Oil Filtration Machine- AR Engineering
AR Engineering, an ISO Certified Company. India’s Most Trusted Brand In Oil Filtration Machines, Oil Filtrations Plants, Varnishing Machines, Trickle Impregnation Technique, Batch Type Trickle Impregnating Machine, Industrial Oil Purification Systems, Vacuum Impregnations Plants
India's Best Oil Purification Units & Oil Filtration Machine- AR Engineering
AR Engineering manufactures industrial oil purification systems and related machines. Their products include high vacuum transformer oil filtration plants, trickle impregnation machines for varnishing electrical windings, vacuum impregnation plants, and cutting oil and hydraulic oil filtration machines. Their customers include manufacturers and service providers in industries such as transformers, capacitors, and electricity.
TEMP. CONTROL
This document discusses temperature controlled mass concrete. It defines mass concrete as any concrete with minimum lateral dimensions over 1.3 meters, for which additional measures are needed to control heat from hydration. High temperatures can cause cracking, reduced strength, and issues like delayed ettringite formation. Methods to control temperature discussed include using less cement, chilled water, precooling aggregates, insulation, and monitoring temperatures during curing. Full-scale mockups are recommended to test temperature control methods for each project.
Classic Bottle Caps Pvt Ltd
This document provides an overview of the process for manufacturing aluminum bottle caps. It describes how aluminum sheets are cleaned, printed, cut, and formed into caps through various steps like punching, embossing, and packaging. The manufacturer has over 27 years of experience serving customers in over 34 countries and holds certifications for quality standards.
Classic caps presentation
This document provides an overview of the process for manufacturing aluminum bottle caps. It describes how aluminum sheets are cleaned, printed, cut, and formed into caps through various steps like punching, embossing, and packaging. The manufacturer has over 27 years of experience serving customers in over 34 countries and holds certifications for quality standards.
Similar to oppretion process of CCL ENTRY (20)
Industrial training in Transformer manufacturing company
Industrial training in Transformer manufacturing company
Forming Welding & Heat treatment of ss equipment & components for Nuclear Rec...
Forming Welding & Heat treatment of ss equipment & components for Nuclear Rec...
CNG Technical & Hydrogen Blending in Natural Gas pipeline.pptx
CNG Technical & Hydrogen Blending in Natural Gas pipeline.pptx
Viscosity of crude/ petroleum products by Say-bolt
Viscosity of crude/ petroleum products by Say-bolt
Klarex Heat Exchangers : Time to boost your heat exchangers ROI!
Klarex Heat Exchangers : Time to boost your heat exchangers ROI!
India's Best Oil Purification Units & Oil Filtration Machine- AR Engineering
India's Best Oil Purification Units & Oil Filtration Machine- AR Engineering
India's Best Oil Purification Units & Oil Filtration Machine- AR Engineering
India's Best Oil Purification Units & Oil Filtration Machine- AR Engineering
oppretion process of CCL ENTRY
- 1. MANAKSIA STEELS LIMITED HALDIA PLANT QAn/7.5/04/03 C. Operation Process of Continuous Color Coting Line 1. Operation process of Entry section of CCL At first check the plain coil Gauge, width and any kind of defects like coil buckles, herring bones, rough edges, compressed coil etc. • Then mixed the kleenol with water in degreasing tank & check the concentration and mixing ratio with water. • The degreasing-bath solution is a mixture of 6 to 10 liters of kleenol (alkaline degreasing chemical) for every 100 liters of water. • Maintain the temperature of tank between 60 – 80 o c. Page 1 of 5
- 2. MANAKSIA STEELS LIMITED HALDIA PLANT QAn/7.5/04/03 • After mixing the kleenol fill-up the first hot rinse tank with raw water & second with DM water and maintain the temperature above 60 o c. • Then preparation chromic solution & always ensure that the chromic solution tank is always filled with coil-tech ZR /granodine to enable proper coating of applied paint. • Check the temperature of the dryer and ensure that it is between 90 o c-110 o c. • After checking all things start stgaring & let’s start the process and maintain proper tension. Authorized signature 2. Operation process of color coater section of CCL Page 2 of 5
- 3. MANAKSIA STEELS LIMITED HALDIA PLANT QAn/7.5/04/03 • At first physical check the paint like paint colors, batch no and Quantity etc. • Then physical check the both roller (top & bottom) like cut mark etc. • After this mixed the both color well by agitators and check the viscosity & maintain it as a standard. • Check the inlet & outlet thermometers of oven should read between 250 0 C to 290 0 C at the start of production. • After start the process set appropriate line speed & line tension, oven loop etc. Page 3 of 5
- 4. MANAKSIA STEELS LIMITED HALDIA PLANT QAn/7.5/04/03 • Then check the PMT & DFT of sheet and set it appropriate setting and run the process. Authorized signature 3. Operation process of Exit section of CCL • At fast fill the Quenching tank with DM water. • Set the logo printer & Guard film (if necessary). Page 4 of 5
- 5. MANAKSIA STEELS LIMITED HALDIA PLANT QAn/7.5/04/03 • At fast start the DM water spray and Cooling Tower & Air dryer. • Then start the stagaring and set the tension and start the process properly. Authorized signature Page 5 of 5
- 6. MANAKSIA STEELS LIMITED HALDIA PLANT QAn/7.5/04/03 • At fast start the DM water spray and Cooling Tower & Air dryer. • Then start the stagaring and set the tension and start the process properly. Authorized signature Page 5 of 5