2. Flow of the presentation Company at a glance Products and services Facilities Capacities OEM/ODM services Manufacturing techniques (Current) Manufacturing techniques (Suggested)
3. KORTEK ELECTRONICS (INDIA) PVT. LTD. Greater Noida Facility Date of Visit: 17th December 2010 Contact Person: Mr. Sanjay Arora
4. Company at a Glance A leading electronics manufacturing services (EMS) and OEM provider in the country Delivering high quality cost effective solutions for the consumer electronics market An ISO 9001:2008 certified company KORTEK’s USP Supplier to big brands Rapid expansion Own line of karaoke entertainment systems
5. Products/ Services Karaoke Systems DVD Players (Several Non-Amplifier and Amplifier models) Colour Television LCD Television Set Top Boxes Remotes (for CTVs, ACs, STBs, LCDs etc.)
6. Equipments used in Greater Noida Facility Auto Insertion Machines Eyelet & Gripper Insertion Machines Sequencer Machines YCD Axial Component Insertion Machines Radial Compound Insertion Machines JUKI high speed SMT Machine AOI Inspection Machine ICT Inspection Machine
7. Capacity of Greater Noida Plant Set Top Boxes :1,00,000/Month Auto Insertion :1,50,000 PCBs/Month SMT :1,00,000/Month Remote Control : 4,25,000/Month
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9. DFM / DFT (Design For Manufacturing/ Test), process control and rapid prototyping
18. Participative management Employee involvement Top Management believes that workers on shop floor are better informed. Workers free to talk about any issue Rewards for valuable suggestions
19. Quick Changeover Machines that are in operation are scalable both up and down In the complete production process, only 30% of the machines need to be changed while the others operate at the same capacity as always Effective handling of these 30% machines Achieved through proper training of the workforce
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21. Supplier Partnerships Suppliers are keeping their raw material at their plants which reduces their inventory carrying cost. Also, maintaining a good relationship, Reduces their own inventory and safety stock levels Reduces cost of procuring raw materials in the long run
22. Standard Operating Procedures ISO9001: 2000 certified company Adopted six sigma based standardization process On a standard output scale, they are able to produce 76-80% products completely without defects Aim to achieve a defect free product percentage up to 85% by the end of 2011.
