This document provides an overview of air brake systems that are commonly used on tractor-trailers and other large commercial vehicles. It describes the main components of air brake systems, including the foundation brakes, air supply subsystem, primary and secondary circuits, and spring brake subsystem. The air supply subsystem uses an air compressor, governor, air tanks, and optional air dryer to store and regulate compressed air. The foundation brakes use either drum brakes or disc brakes to stop the wheels. Air is routed through the primary and secondary circuits to apply the service brakes. The spring brake subsystem provides emergency braking ability.
Introduction to Pneumatic Systems:
Basic Requirements for Pneumatic System,Applications, Pneumatic fundamentals, Construction, working principle and operation of pneumatic power transmission system components like Power source, FRL unit, Actuators and control valves like DCV, FCV, PCV, time delay, quick exhaust, twin pressure, shuttle
Pneumatic circuit is combination of various pneumatic elements arranged in a systematic manner to perform certain task. In this presentation you will able to learn different types of pneumatic circuits.
A pneumatic system is a system that uses compressed air to transmit and control energy.
Pneumatic systems are used in controlling train doors, automatic production lines, mechanical clamps, etc.
Introduction to Pneumatic Systems:
Basic Requirements for Pneumatic System,Applications, Pneumatic fundamentals, Construction, working principle and operation of pneumatic power transmission system components like Power source, FRL unit, Actuators and control valves like DCV, FCV, PCV, time delay, quick exhaust, twin pressure, shuttle
Pneumatic circuit is combination of various pneumatic elements arranged in a systematic manner to perform certain task. In this presentation you will able to learn different types of pneumatic circuits.
A pneumatic system is a system that uses compressed air to transmit and control energy.
Pneumatic systems are used in controlling train doors, automatic production lines, mechanical clamps, etc.
Preliminaries of Pneumatics (Basic Components Details)S K
This is the powerpoint presentation on Pneumatics Preliminaries like Their components details and many more.Copyright of this slides are not allowed without my permission. In case of that, strongly actions will taken
Brief Content:
1) Basic of Pneumatic
2) History of Pneumatic
3) Components of Pneumatic
4) Air Distribution System
5) Air Consuming System
6) Pneumatic Valves & Cylinders
7) Pneumatic Circuits
8) Electro- Pneumatic Circuits
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At this presentation, I try to explain aircraft pressurization systems and air conditioning systems. I hope it will be useful source to understand aircraft systems easily.
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Pneumatic systems range from simple air-driven pistons to multiple-actuator mining operations. All pneumatic systems use a source of compressed air to power moving parts, or actuators. Pneumatic systems commonly use compressed atmospheric air, as it is abundant and inexpensive. Atomized oil is added to the air in some blends to ease its passage through mechanical systems. Pneumatic systems are generally preferred over similar, liquid-using hydraulic systems, due to their quietness, ease of use and cost efficiency.
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Measures adopted to ensure best safety and environmentally friendly practices when dispensing fuel at the fuel station such as ensuring low to no nozzle dripping as well as vapor recovery mechanism.
Applications for Pneumatic Controls. Pneumatic systems are used in many places in our everyday world, including train doors, automatic production lines, mechanical clamps, and more. A pneumatic system uses air that is compressed in order to transmit and control energy.
This chapter introduces Basics of Pneumatics, Advantages & Disadvantages, Application and symbols to students who are taking Pneumatics and Hydraulics course in Polytechnics
Preliminaries of Pneumatics (Basic Components Details)S K
This is the powerpoint presentation on Pneumatics Preliminaries like Their components details and many more.Copyright of this slides are not allowed without my permission. In case of that, strongly actions will taken
Brief Content:
1) Basic of Pneumatic
2) History of Pneumatic
3) Components of Pneumatic
4) Air Distribution System
5) Air Consuming System
6) Pneumatic Valves & Cylinders
7) Pneumatic Circuits
8) Electro- Pneumatic Circuits
Aircraft Air Conditioning And Pressurisation SystemCahit Kutay Uysal
At this presentation, I try to explain aircraft pressurization systems and air conditioning systems. I hope it will be useful source to understand aircraft systems easily.
Classification of Pneumatic Elements Included Valves, CompressorMohammad Azam Khan
Pneumatic systems range from simple air-driven pistons to multiple-actuator mining operations. All pneumatic systems use a source of compressed air to power moving parts, or actuators. Pneumatic systems commonly use compressed atmospheric air, as it is abundant and inexpensive. Atomized oil is added to the air in some blends to ease its passage through mechanical systems. Pneumatic systems are generally preferred over similar, liquid-using hydraulic systems, due to their quietness, ease of use and cost efficiency.
Description of the types of Fuel Dispensers, internal components, and principle of operation.
Measures adopted to ensure best safety and environmentally friendly practices when dispensing fuel at the fuel station such as ensuring low to no nozzle dripping as well as vapor recovery mechanism.
Applications for Pneumatic Controls. Pneumatic systems are used in many places in our everyday world, including train doors, automatic production lines, mechanical clamps, and more. A pneumatic system uses air that is compressed in order to transmit and control energy.
This chapter introduces Basics of Pneumatics, Advantages & Disadvantages, Application and symbols to students who are taking Pneumatics and Hydraulics course in Polytechnics
It is intersecting topic in a mechanical engineering flied which will full fill the things relative to the air brake system and also doubt regarding the brake system in railways .
As we seen the brake system in rails in your day to day life.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
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Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
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Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
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Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Wondering if Your Mercedes EIS is at Fault Here’s How to Tell
ONTAP - Airbrakes
1. Air Brakes
This presentation will cover the basics of air brakes that are commonly
found on tractor-trailers (Class 8 trucks).
2. Air Brakes
A moving vehicle is a form of energy. The energy comes from the
fuel that is burned by the vehicle’s engine. To stop a moving vehicle,
its energy must be changed into another form by the brake system.
Air brake systems are used on large commercial vehicles because
they can develop and transmit high mechanical forces over great
distances using simple components and connections. Air brake
systems use compressed air, which is stored in tanks, to produce the
force that applies the brakes at each wheel.
3. Air Brakes
Air brake design and performance are governed by safety
regulations in Canada and the United States.
These Standards are commonly referred to as Document #121 and
has been in effect since 1975.
In Canada the air brake systems must comply with the Motor
Vehicle Safety Act, and technical Standards Document # 121 of
North America.
Common 121 standards:
• Dash warning light off when air pressure reaches 60psi.
• Air build from 85-100psi within 40 seconds
4. Air Brakes
Components of Air Brakes:
Foundation Brake Components:
Drum brake system (S-Cam type most common)
Disc brake system
Air Supply subsystem
Primary and Secondary subsystem
Spring Brake (Parking and Emergency) subsystem
5. Air Brakes
Foundation Brake Components:
S-Cam Drum Brake
Very common, e.g., found on most highway trucks/trailers
Applied air to brake chamber, moves push rod to pivot slack
adjuster
Slack adjuster “rotates” S-Cam shaft to apply brakes
Brake shoe rollers “ride-up” S-Cam, spreading brake shoes
against brake drum.
6. Air Brakes
Foundation Brake Components:
S-Cam Drum Brake
New brake chamber and brake linings
You should always clean off (power wash) old brakes before
disassembly. Dust may contain harmful resins, etc.
Note: Asbestos is no longer used as a brake lining material.
7. Air Brakes
Foundation Brake Components:
S-Cam Drum Brake
Cast alloy steels or fabricated steel. They have different C.O.F.
and should never be mixed.
16.5 inch most popular.
Organic brake linings are essentially composed of glue and a
strengthening material, this used to be asbestos but today
different materials are used because asbestos is a health hazard.
8. Air Brakes
Foundation Brake Components:
Disc Brakes
Disc brake systems are becoming popular
Less maintenance, and much lighter weight = saving$
9. Air Brakes
Foundation Brake Components:
Disc Brakes
Air in the service chamber pushes the internal lever to move the
“bridge” (which acts much like a caliper piston in hydraulic brakes) to
exert force on the inboard brake pad.
Since the caliper “floats” on two pins, the movement of the caliper
forces the outer brake pad against the rotor -- this clamping action of
the brake pads on the rotor applies braking force to the wheel
10. Air Brakes
Components of Air Brakes:
Air System
The diagram below illustrates the routing of airlines/valves
on a truck
11. Air Brakes
Components of Air Brakes:
Air System
The diagram below
illustrates the
routing of airlines
and components
on a truck/trailer
12. Air Brakes
Components of Air Brakes:
Air Supply Subsystem
The air supply system consists of the following:
Air compressor, belt driven or mounted directly to the
engine (gear driven)
Governor
“Wet” air tank
Pop-off safety valve
One-way check valve
Air dryer (optional) Air governor
mounted on
air compressor
13. Air Brakes
Components of Air Brakes:
Air Supply Subsystem – Air Compressor
As the piston moves downward,
air is drawn into the cylinder
14. Air Brakes
Components of Air Brakes:
Air Supply Subsystem – Air Compressor
As the piston moves upward,
air is “pushed” out of the
cylinder
15. Air Brakes
Components of Air Brakes:
Air Supply Subsystem – Air Compressor
Once maximum pressure is
reached (120 psi), the
governor directs air pressure
to the unloader port of the
air compressor
Basically the “Unloader”
functions by keeping the
intake valve open, thus
no longer creating compressed
air.
16. Air Brakes
Components of Air Brakes:
Air Supply Subsystem – Air Governor
The air governor is adjusted to direct air to the unloader port of
the air compressor, usually around 120 to 125 psi
The cut-in pressure is around 20 to 25psi below the cut out value
17. Air Brakes
Components of Air Brakes:
Air Supply Subsystem – Air Tanks (reservoir
tanks)
In accordance with Document #121, three air tanks are required.
Wet or Supply tank.
Primary tank .
Secondary tank
18. Air Brakes
Components of Air Brakes:
Air Supply Subsystem – Air Tanks (reservoir
tanks)
Must store 12 times combine volume of all service brake chambers
at maximum travel of diaphragms.
All tanks under Document #121 requires drain taps. (drain daily)
Tested at 500psi or 3448kpa.(Safety)
Two compartments in one tank. ( Wet and Primary)
Tanks are located usually under or around the frame of the vehicle.
19. Air Brakes
Components of Air Brakes:
Air Supply Subsystem – Air Dryer (Optional)
Many air brake systems utilize an air dryer
Air dryers also act as a “filter” to
maintain a clean and dry air system.
“Automatically” purges collected moisture
by the air directed to the purge valve from
the unloader port of the air governor
21. Air Brakes
Components of Air Brakes:
Air Supply Subsystem – Safety Pop Off Valve
The safety pop off valve is used on
the airbrake system to allow excess
air pressure to release once
pressure reaches 150psi.
This valve is located any where in
the supply circuit. (supply tank)
If leaking check the unloading
circuit of the supply circuit.
Malfunctioning valves are rare.
22. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem
The dual circuit design means that in case of air loss in one
circuit the brakes will still be apply on those wheels connected to
the other circuit.
The signaling pressure in both the primary and the secondary
circuits are metered from the foot valve (treadle valve).
Metered air: Metered air means signal pressure ( applied ) from
the foot valve. (Treadle)
The relay valves will get the same metered signal from the foot
valve. (relay valve)
23. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem
System fills the service air tanks first, ensuring that enough air is
available to operate the service brakes before spring brakes are
released through a check valve. (trailers only).
24. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem
Since most brake-system designs use dual circuits, air is drawn
from both the primary and secondary tanks and is directed to
specific wheels on the vehicle.
The wheels that receive air through the primary or secondary
circuits vary, depending on the vehicle manufacturer.
The dual-circuit design means that if one circuit fails, the brakes
will still operate on the wheels connected to the other circuit.
25. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem – Operation
Pressing the brake pedal allows the driver to
control the air pressure applied to the
service brakes ( METERED AIR).
Brake feel in the pedal comes from a rubber
block and spring.
Air enters and exits to the two circuits.
(Primary and Secondary)
The primary piston pushes the relay
(secondary) piston with a cushion of air.
26. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem – Operation
Relay valves are primarily used on long wheelbase vehicles to
apply and release rear axles service or parking brakes.
They are air operated, graduating control valves of high capacity
and fast response.
Upon signal pressure from the service brake valve, they
graduate, hold or release air pressure from the chambers to
which they are connected.
They are generally mounted close to the chambers they serve.
27. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem – Operation
Relay valves are available in both remote and reservoir mount
designs and feature inlet/exhaust valve cartridge replacement
without line removal.
28. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem – Operation
Metered air (controlled from brake pedal/treadle valve) is
directed to the service chambers. The service chambers exert
force through a push-rod to move the slack adjuster (S-Cam) or a
lever (disc)
29. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem – Operation
Brake chamber size: Sized by the effective sectional area of the
diaphragm.
Measured in square inches. ( 30/30 series)
30. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem – Operation
When air enters the brake chamber through the inlet port it acts
upon the diaphragm, pushing the plate and pushrod assembly
forward. The pushrod then acts upon the slack adjuster which
moves the S-cam assembly .
The yoke is connected to a slack adjuster, which in turn is
connected to the brake cam shaft.
The greater the air pressure admitted to the brake chamber the
greater the force applied by the pushrod.
Pressure is determined by multiplying the delivered air pressure
by the effective diaphragm area.
Example:
If 60psi is admitted to the chamber that has a diaphragm of 30
square inches the lineal force on the end of the pushrod is
approximately 1800 pounds.
31. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem – Operation
Adjusters are used to connect the brake chamber with the S- cam
shaft and allow for adjustment of brakes.
Slack adjusters are the mechanical link between the brake
chamber and the foundation brake assembly.
The adjuster is attached to the brake chamber push rod by
means of a clevis and pin.
The amount of leverage potential depends on the
distance between the clevis pin and the fulcrum
formed at the centerline of the S- cam.
This is known as “ LEVERAGE FACTOR”.
32. Air Brakes
Components of Air Brakes:
Primary and Secondary Subsystem – Operation
Out of adjustment
33. Air Brakes
Components of Air Brakes:
Spring Brake Subsystem
Must provide a fail safe or emergency braking function to all air
brake equipped vehicles stated by document #121.
Combining emergency braking with the vehicle service brakes.
(dual brake chambers)
Spring brake chambers apply the brakes by means of a large coil
spring.
To release the spring brakes 60psi of air pressure must be
supplied to the spring brake chambers.
34. Air Brakes
Components of Air Brakes:
Spring Brake Subsystem
DO NOT TAMPER WITH CHAMBER. Only remove “service”
portion of brake chamber – CAGE spring brake first before
removing.
Exerts force up to 1800psi (spring force)
https://www.youtube.com/watch?v=wgRPTOK8Q9k
35. Air Brakes
Helpful websites:
Ontario Ministry of Transportation:
The Official Air Brake Handbook, helpful basics created to help
drivers to complete the “Z” endorsement of a commercial vehicle
drivers’ license.
http://www.mto.gov.on.ca/english/handbook/airbrake/index.shtml
Youtube:
Be selective for a reputable source, Youtube has some very good
videos that are informative.
36. Air Brakes
Finished?
Complete the 15 question quiz to complete this training module.
This training module is only for awareness, any work completed
on an air brake system should done under the guidance of an
experienced/qualified technician. (Personal injury and vehicle
damage may occur otherwise.)
The End