Needle control_Chittagong Asian Apparels Ltd
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The document outlines Chittagong Asian Apparels Ltd.'s needle control procedure. It establishes separate needle issue areas in each floor with two people maintaining records of needle issuance. The needle issuer checks broken needles against samples before issuing replacements of the proper machine, type, and size. They log broken and blunt needles, and will not issue more than three needles per machine per day without management approval. Missing needle parts trigger metal detection and inspections, with approvals needed to issue replacements. Used needles are disposed of annually in a secure cemetery site.
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The document discusses three main garment production systems: Progressive Bundle System (PBS), Unit Production System (UPS), and Modular Production System (MPS). PBS uses bundles of garment parts that move from operation to operation. UPS uses overhead conveyors to move completed garments between work stations. MPS organizes workers into teams responsible for entire production processes. Each system has advantages like quality control and flexibility, but also disadvantages like costs or training needs.
Quality Control Of Garment
This document discusses quality control for garment manufacturing. It outlines the key aspects of quality control including establishing specifications, inspecting raw materials like fabric and threads, in-process inspection of sewing and assembly, final inspection of garments, methods like AQL sampling, and product testing for properties like colorfastness and durability. The goal of quality control is to detect defects at all stages of production and ensure garments meet specifications for attributes like measurements, appearance, and quality of construction.
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Pe 6421 chapter 3 iso 9000 quality system oct 13 2014
Pe 6421 chapter 3 iso 9000 quality system oct 13 2014
Needle control_Chittagong Asian Apparels Ltd
- 1. Chittagong Asian Apparels Ltd. 132, Nasirabad I/A, Chittagong Needle Control Procedure
- 2. Needle Issue Area Factory has established the separate needle issue area in each floor and allocated two persons to issue the needle maintain the company needle control procedure.
- 3. Needle Issue Process Operator and sewing supervisor carry the broken needle with the needle carrying box and handover to needle issuer , needle issuer check the broken needle all parts with the Needle swatch , if all parts are match with good then will issue the needle as per machine , needle types and size wise , for ensure the needle types and size needle issuer check the process mockup where all necessary information are included.
- 4. Broken & blunt needle log While all broken parts are ok then needle issuer will issue the needle and maintain the records to take Supervisor & Operator’s sign. If any needle fail sharpness then log the needle with the comments needle check point fail. Needle issuer will not issue a needle after three pcs per machine in a day , if required then production management and maintenance management should be arise proper corrective action plan to management.
- 5. Log Register when Needle parts Missing If any parts not found then those garments keep in a red bucket and those garments pass thru metal detector machine , if found then those garments keep in a NCM Box with proper records. Affected area checked by handy detector , pocket magnet and magnetic swiper to found the broken missing parts , if found then follow the previous process (Broken needle issue policy) and if not found then using the attached format and filling the necessary information by sewing supervisor and Needle issuer will issue the needle only after get approval from company Director
- 6. Needle Disposal Factory disposed the Needle log sheet in every year making a cemetery and keep in a secure place.