Operations
N5 Business Management
Role of Operations


Operations is about ensuring the right
resources are bought and used to
make a finished product.

Purchasing
 Stock Control
 Production
 Quality Management
 Distribution

Advantages of Operations
Management


Lower Costs



Improved Quality



Customer Satisfaction
TASK



Question Bank



1-5
Stock


Stock exists in 3 types:

Raw materials
 Works in progress
 Finished goods

Stock Management
Holding too much
stock

Not having enough
stock





Stock ready to go
when ordered
Money can be
invested elsewhere
in business
Stock can go out of
fashion or spoil



Can‟t fulfil orders





Production may stop



Poor reputation
TASK



Question Bank



6-11
Stock Control
TASK



Question Bank



12-18
Purchasing Mix
Price
 Reliability
 Quality of raw materials
 Quantity
 Location
 Delivery Time
Working with


Suppliers
TASK



Question Bank



19
Factors of Production


Land – all natural resources used in
production



Labour – all people used in production



Capital - all items used to make other
things in production



Enterprise – the art of bringing together the
other factors of production and being
successful
Methods of Production
 Job
 Batch
 Flow
Added
Value
How do we select a method of
production?


The nature of the product itself



Is it labour or capital intensive?



Projected sales?



Finance available



Technology available
TASK


Question Bank



20-23

In Pairs
Describe the Factors of Production for:
 Shell Oil
 Royal Bank of Scotland
 Apple
 EasyJet

Job Production


Job Production concentrates on
producing one product from start to
finish. Once one product is complete,
another can begin.



It is extremely labour intensive

Some examples:
Wedding dress
 Painting
 House extension

Job Production +/High quality product
 Can customise
orders
 Workers involved in
entire production
process from start to
finish


Production costs
likely to be high
 Production time may
be longer
 Investment in
machinery may be
higher as specialist
equipment may be
needed

TASK



Question Bank



24-25
Batch Production


Batch production enables items to be
created in bulk („a batch‟)



General purpose equipment and
methods are used to produce small
quantities of items that will be made and
sold for a limited time only



Commonly used in food production




Big Macs
Gregg‟s Rolls
Batch Production +/Allows flexible
production
 Stocks of partfinished goods can be
held and completed
later


Production runs of
small batches can
be expensive to
produce
 If production runs
are different there
may be extra costs
and time delays in
setting up different
equipment

TASK



Question Bank



26-27
Flow Production


Aka continuous production, flow
production enables products to be created
in a series of steps.



Large amounts of goods produced and is
highly capital intensive (machinery,
automation)



Cars are massed produced for a
large market using flow production
Flow Production +/Economies of scale
 Standard product
produced (opposite
 Automated
of customised)
production lines save
time and money
 High set-up costs of
automated lines
 Quality systems can
be built into the
 Repetitive and
production
boring work

TASK



Question Bank



28-31

N5 Bus Man – 2.2: Operations © BEST Ltd 25
ICT Task
Prepare a presentation which compares
the different methods of production:
 Job
 Batch
 Flow






Ensure you have appropriate text, images
& examples
Include some advantages & disadvantages
Also include a short quiz to test other
learners
Quality


What is quality?



Why is quality important?
Definitions of Quality


“The standard of something as measured
against other things of a similar kind; the
degree of excellence of something.” – Oxford
English Dictionary



"Quality in a product or service is not what
the supplier puts in. It is what the customer
gets out and is willing to pay for.“ - Peter
Drucker



"Degree to which a product/service fulfils
customer requirements.“ - ISO 9000:



"Number of defects per million opportunities.“
- Six Sigma
“Quality is everyone‟s
responsibility”
- W. Edwards Deming
Quality Methods


Employees – Investors in People



Raw Materials – GIGO



Quality Control



Quality Assurance



TQM - Quality Management
Total Quality Management


Commitment - Everyone is involved in
quality



Get it right first time - aims for zero
defects & wastage



Quality Circles



Kaizen – continuous improvement
Other Quality Methods


BSI Kitemark



Benchmarking



ISO 9000
ISO 9000
ISO 9000 is an international standard. Inspectors check if the company:
can answer these questions.











Does it have a quality policy?
Is the policy understood by employees?
Does it make decisions about quality systems based on recorded data
Are the Quality systems regularly evaluated?
Do they have records of where raw materials & products were sourced?
Does it communicate with customers about product information,
inquiries, orders, feedback, and complaints?
Does it plans new product development, with appropriate testing at
each stage?
Does it regularly review performance?
Does it deal with past & potential problems?
TASK


Question Bank



32-38

Homework
 As part of Literacy across learning, you will
prepare and present a solo talk on this
question:


 “What

does Quality mean to you?”
Ethical and Environmental


Firms now have to socially responsible.
They can do this by:

Recycling
 Less waste
 Biodegradable packaging
 Low pollution levels
 Fair employee working conditions
 Pay workers a fair wage

N5 Bus Man – 2.2: Operations © BEST Ltd 36
N5 Bus Man – 2.2: Operations © BEST Ltd 37
TASK


Question Bank



39-42



Go Further

Research the following events/issues:
 Exxon Valdez
 Bhopal – Union Carbide
 Deepwater Horizon
 Walmart in China
Distribution
By road, rail, air or sea?
 Or pipeline?


Decided by:
Cost
 Infrastructure
 Product/service type

An Oil Pipeline in Saudi Arabia
TASK



Question Bank



43-48
Operations is affected by:


Internal Factors

Finance

Labour
Technology



Political

External Factors

Economic

Social

Technological

Environmental

Competitive
TASK



Question Bank



49-54

National 5 Business Management 2.2 Operations

  • 1.
  • 2.
    Role of Operations  Operationsis about ensuring the right resources are bought and used to make a finished product. Purchasing  Stock Control  Production  Quality Management  Distribution 
  • 3.
    Advantages of Operations Management  LowerCosts  Improved Quality  Customer Satisfaction
  • 4.
  • 6.
    Stock  Stock exists in3 types: Raw materials  Works in progress  Finished goods 
  • 7.
    Stock Management Holding toomuch stock Not having enough stock   Stock ready to go when ordered Money can be invested elsewhere in business Stock can go out of fashion or spoil  Can‟t fulfil orders   Production may stop  Poor reputation
  • 8.
  • 9.
  • 10.
  • 11.
    Purchasing Mix Price  Reliability Quality of raw materials  Quantity  Location  Delivery Time Working with  Suppliers
  • 12.
  • 13.
    Factors of Production  Land– all natural resources used in production  Labour – all people used in production  Capital - all items used to make other things in production  Enterprise – the art of bringing together the other factors of production and being successful
  • 14.
    Methods of Production Job  Batch  Flow Added Value
  • 15.
    How do weselect a method of production?  The nature of the product itself  Is it labour or capital intensive?  Projected sales?  Finance available  Technology available
  • 16.
    TASK  Question Bank  20-23 In Pairs Describethe Factors of Production for:  Shell Oil  Royal Bank of Scotland  Apple  EasyJet 
  • 17.
    Job Production  Job Productionconcentrates on producing one product from start to finish. Once one product is complete, another can begin.  It is extremely labour intensive Some examples: Wedding dress  Painting  House extension 
  • 18.
    Job Production +/Highquality product  Can customise orders  Workers involved in entire production process from start to finish  Production costs likely to be high  Production time may be longer  Investment in machinery may be higher as specialist equipment may be needed 
  • 19.
  • 20.
    Batch Production  Batch productionenables items to be created in bulk („a batch‟)  General purpose equipment and methods are used to produce small quantities of items that will be made and sold for a limited time only  Commonly used in food production   Big Macs Gregg‟s Rolls
  • 21.
    Batch Production +/Allowsflexible production  Stocks of partfinished goods can be held and completed later  Production runs of small batches can be expensive to produce  If production runs are different there may be extra costs and time delays in setting up different equipment 
  • 22.
  • 23.
    Flow Production  Aka continuousproduction, flow production enables products to be created in a series of steps.  Large amounts of goods produced and is highly capital intensive (machinery, automation)  Cars are massed produced for a large market using flow production
  • 24.
    Flow Production +/Economiesof scale  Standard product produced (opposite  Automated of customised) production lines save time and money  High set-up costs of automated lines  Quality systems can be built into the  Repetitive and production boring work 
  • 25.
    TASK  Question Bank  28-31 N5 BusMan – 2.2: Operations © BEST Ltd 25
  • 26.
    ICT Task Prepare apresentation which compares the different methods of production:  Job  Batch  Flow     Ensure you have appropriate text, images & examples Include some advantages & disadvantages Also include a short quiz to test other learners
  • 27.
  • 28.
    Definitions of Quality  “Thestandard of something as measured against other things of a similar kind; the degree of excellence of something.” – Oxford English Dictionary  "Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for.“ - Peter Drucker  "Degree to which a product/service fulfils customer requirements.“ - ISO 9000:  "Number of defects per million opportunities.“ - Six Sigma
  • 29.
  • 30.
    Quality Methods  Employees –Investors in People  Raw Materials – GIGO  Quality Control  Quality Assurance  TQM - Quality Management
  • 31.
    Total Quality Management  Commitment- Everyone is involved in quality  Get it right first time - aims for zero defects & wastage  Quality Circles  Kaizen – continuous improvement
  • 32.
    Other Quality Methods  BSIKitemark  Benchmarking  ISO 9000
  • 33.
    ISO 9000 ISO 9000is an international standard. Inspectors check if the company: can answer these questions.          Does it have a quality policy? Is the policy understood by employees? Does it make decisions about quality systems based on recorded data Are the Quality systems regularly evaluated? Do they have records of where raw materials & products were sourced? Does it communicate with customers about product information, inquiries, orders, feedback, and complaints? Does it plans new product development, with appropriate testing at each stage? Does it regularly review performance? Does it deal with past & potential problems?
  • 34.
    TASK  Question Bank  32-38 Homework  Aspart of Literacy across learning, you will prepare and present a solo talk on this question:   “What does Quality mean to you?”
  • 35.
    Ethical and Environmental  Firmsnow have to socially responsible. They can do this by: Recycling  Less waste  Biodegradable packaging  Low pollution levels  Fair employee working conditions  Pay workers a fair wage 
  • 36.
    N5 Bus Man– 2.2: Operations © BEST Ltd 36
  • 37.
    N5 Bus Man– 2.2: Operations © BEST Ltd 37
  • 38.
    TASK  Question Bank  39-42  Go Further Researchthe following events/issues:  Exxon Valdez  Bhopal – Union Carbide  Deepwater Horizon  Walmart in China
  • 39.
    Distribution By road, rail,air or sea?  Or pipeline?  Decided by: Cost  Infrastructure  Product/service type 
  • 40.
    An Oil Pipelinein Saudi Arabia
  • 41.
  • 42.
    Operations is affectedby:  Internal Factors Finance Labour Technology  Political External Factors Economic Social Technological Environmental Competitive
  • 43.

Editor's Notes

  • #29 The ISO 9000 family of standards is related to quality management systems and designed to help organizations ensure that they meet the needs of customers and other stakeholders.Six Sigma is a set of strategies, techniques, and tools for process improvement. It was developed by Motorola in 1986.Six Sigma became famous when Jack Welch made it central to his successful business strategy at General Electric in 1995.Today, it is used in many industrial sectors.