This document provides details for proposed upgrades to the walls, floors, windows, and structures of a protected mill building and silo. It includes specifications for insulating existing masonry walls, upgrading wood floors, installing triple glazed windows, and adding rigid insulation and cladding to silo walls. Diagrams show wall section details, proposed plans, and structural connection details. The work is designed according to conservation best practices to ensure reversibility of the upgrades.
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Mill 14-1-15 - Sheet - A111 - PROPOSED PLAN DETAILS
1. 5
A111
4
A111
2
A111
3
A111
10520010040100
545
PROPOSED STORE
PROPOSED LOBBY
PROPOSED FARMERS
MARKET
Existing assumed Concrete wall
cast up against the existing
masonry wall.
Exisitng Masonry Wall
10mm Levelling Lime plaster applied to the
internal surface of the wall after removal of
the exisiting sand cement render using
conservation best practice principles.
50mm Calsitherm Climate Board attached
back to existing structure using 5 mm
calsitherm adhesive mortar. Mortar applied to
the level surface of the new proposed lime
plaster and combed through horizontally.
12mm Lime Plaster Finish to the proposed
Calsitherm Board,
plaster shall be applied in two coats with a
reinforcing mesh inbetween.
Natural Silicate paint top be applied to the dry
plaster, color as decided bvy client
390mm Precast Sandwhich Panel
wall system with 100 mm
Rigid PIR Insualtion in between .
20040100100
440
20
20mm Rigid Insulation Packer filler
piece placed against Silo wall to
allow for structural movement and to
ensure reversibility
of proposed additions.
5534
Proposed Corner
mesh bead to provide extra
reinforcement.
1000
Proposed Internal Lining carried across the
Internal wall by 1000mm
to avoid thermal bridging.
Structural Steel Column to Engineers
specification. Steel Column coated with
intumescent paint to achieve 60 m Fire
Resistance.
Galvanised Steel Flashing
placed against cladding intersection to help
prevent water ingress, flashing attached to
cladding using s/s screws @ 600 c/c
Triple Glazed Aluminium
Rebated Door
150157521
261
42 x 42 mm corner trim l shaped section
to provide extra rigidity to the
corner junction.
H Profile attached to the cladding to prevent
any moisture ingress into the structure
Double Battons
at corners for extra support
Triple Glazed
Aluminium Rebated
Door
Rigid Insulation packer
piece to allow for
structural Movement and
avoid thermal bridging.
Existing Silo Concrete Wall.
Proposed Demolishion
of External wall
to accomodate door
opening.
Proposed Timber
Panelling with
Rigid insulation packer
piece to the face of the Silo
wall to ensure
reversibility of alterations
Existing Concrete Silo Wall
150mm x 100 mm Hot Rolled Steel C
Section @ 600C/C to support the timber cladding, the steel sections are fixed at points
at the top and bottom of the Silo Wall and shall not add any extra load to the existing structure.
This shall ensure reversibility of alterations in line with conservation best practice principles.
150mm Rigid PIR Insulation packed tightly between 150 x 100 mm Steel
C Channells to maintain thermal continiuity and avoid thermal bridging.
46 50 15 150
261
Rigid Insulation packer piece placed to the face of the exisitng wall
to allow for structural movement and ensure reversibility of a proposed
constrcution in line with n=best practice conservation principles.
440mm Precast Sandwhich panels wall system to be independantly
supported from the existing structure by strip foundations to engineers design and detail
100401002005750
547
21 x 118mm T&G Wooden Pine cladding attached back to independ structure using
treated 25 x 75mm
timber Battons @ 400 c/c
15mm Cement Partice Board attached back to vertical steel C Channels using stainless
steel screws @ 600 c/c
Breather Membrane Taped to the Face of the cement particle board
with joints overlapped by 20mm and sealed with tape.
Structural Steel Column to Engineers specification. Steel column coated
with intumescent paint to achieve 60 m Fire Resistance.
Galvanised Steel Flashing
placed against cladding intersection
to help prevent water ingress,
flashing attached to cladding using
s/s screws @ 600 c/c
Vapour barrier taped the warm side of the Rigid Insulation to prevent any interstitial
condensation within the structure
50 x 25mm Treated Timber Vertical Counter Battons @ 400 c/c attached back
to cement particle board with countersunk screws.
Existing Construction
Proposed Insulation
Graphical Legend
Demolished
General notes
-All dimensions in mm unless otherwise
noted
.-All works to comply with current building
regulations and code of practice.
-All works must be done to the satisfaction of
the building control officer.
-Expert advice must be sought from a
conservation architect and the heritage group
before construction can start on site
All existing building fabric dimensions is drawn up
from a site survey and should not be scaled.
-Precast concrete for lift shaft and stair
to comply with BS EN 1992-1-2:2004.
-Dance Floor Primary structure glulaminated
columns and beams to be in accordance with EN
14080.
-Lift and stair shaft to be 60min fire proof
including access doors.
-All escape fire doors to be 30min fire rated.
-Steel Columns to Span along Gridlines from
Column to Column
- Steel Beams to Span along gridlines from
Column to Column
-Glulaminated Beams to Span along gridlines
from Column to Column
General Specification
Mill Building c1855 & c1879
Proposed Upgrade to existing External Walls:
Proposed: additional dry lining board to the internal
face of the external walls, consisting of 10mm layer
of levelling lime plaster, 50mm Calsitherm Climate
board glued to face of the lime plaster with 5mm of
calsitherm adhesive mortar, a 12 mm layer of lime
plaster is to be applied to the face of the calsitherm
with reinforcing mesh in between the two layers of
plaster, a diffusion natural paint shall then be
applied to the plaster , colour as decided by client.
Proposed upgrade to Existing Floor.
Proposed: Existing flagstones that occur in the
three bays to the South side of the mill are to be
accurately surveyed, numbered and taken up from
the floor carefully and stored in a safe place, the
flagstone are to be reused on top of the new
proposed floor. Removal of existing assumed
concrete ground floor, 150mm of compacted light
expanded clay aggregate to be laid on top of a
geotextile breathable membrane which is to be
taped and sealed up the sides of the proposed
floor. 150mm Hydraulic lime screed is then to be
poured on top with a 50mm hydraulic lime screed to
be laid in the area where the flagstones do not
occur. The Existing flagstones are to be laid on top
of a hydraulic screed and are to be laid at the
same level as the new proposed floor. The existing
flagstones are to repointed with lime mortar.
Proposed Upgrade to Existing Silo Floor
Proposed: 150mm Sand Blinding is to be placed
on top of existing concrete floor, 200mm Rigid PIR
Insulation is then placed on top with a DPC/DPM
Membrane placed on top which is to be wrapped up
the side , a 100mm Concrete screed is then to be
poured on top. The Concrete screed is finished
with a tightly bound wearing finish.
Proposed upgrade to Existing windows
Proposed - Upgrading to Triple glazed argon filled
Timber and aluminium window frame with 30 mm
thick polyethylene foam insulation on outside
Which will achieve a u-value of 0.8w/m²k. Install
draught proofing strips around all windows to help
prevent heat loss. Proposed Aluminium Cill to be
fixed on top of existing granite cills to drain away
rain water.
Proposed Upgrade to Existing Silo Walls:
Proposed - 150mm Rigid PIR Insulation to be
packed tightly between 150 x 100 mm Steel C
Channells, vertical Timber Pine Cladding to be
attached back to the structure using 25 x 75mm
Horizontal treated Counterbattons attached to 50 x
25mm Vertical treated Battons which are attached
back to 15mm Cement Particle
Board.Waterproofing membrane placed on the face
of the Cement Particle Board which is then
attached back to the Steel C Channels. This
Structure is supported independently from the
existing structure by Steel Columns which are
supported individually by a Concrete Pad
Foundation wherever possible to engineers
specification.
Proposed Upgrade to Existing First & Second
Floor
Mill Block: 30mm Eco Underfloor heating system
panel is placed on top of the existing floor
structure, 10mm Plywood distribution board is the
laid on top, the boards are to be staggered and
taped together, 13mm Oakwood floor is then laid
as a clip system as per manufactureres
specification.
U- VALUES
Upgrade to Existing Masonry Mill Wall with dry lining:
0.4 W/m2k
Upgrade to Existing Silo Concrete Wall with External
Insulation: 0.08 W/m2k
Proposed Dance Studio Timber frame Wall: 0.16
W/m2k
KEY PLAN
Timber Cladding connected
back to structure using timber
sub structure
Cement Particle board
connected back to structure
using vertical steel C Channels
@ 600 c/c
150mm Rigid Insulation
abutted tightly between
vertical steel C channels
Terracotta cladding
connected back to structure using
an aluminium sub base
Existing Silo Wall
BSc in Architectural Technology
Year 3: 2010 - 2011
Scale
LECTURER
Drawn by
Date
Project number
Institute of Technology Carlow
BSc.(Hons) in Architectural Technology
Year 4 2014-2015
Sinéad Byrne
Noel Dunne, Sujana Sudhir
16-01-2014
1
CHANGE OF USE OF A PROTECTED
STRUCTURE
As indicated
05/06/201516:13:30
PROPOSED PLAN DETAILS
A111
1 : 25
Proposed plan Detail A-A
1 : 10
Mill Wall Cold Bridging Detail
1 : 10
Proposed Timber Cladding Corner Detail
1 : 10
Proposed Door Jamb Detail
1 : 10
Proposed Cladding Corner Junction
Structural Steel Column to Engineers specification.
Column to be coated in Intumescent paint to achieve
60 m Fire Resistance in accordance with TGD B
Existing assumed Concrete wall cast up against the exisitng
Masonry wall.
150mm x 100 mm Hot Rolled Steel C
Section @ 600C/C to support the timber
cladding, the steel sections are fixed at points
at the top and bottom of the Silo Wall and shall
not add any extra load to the existing structure.
This shall ensure reversibility of alterations in
line with conservation best practice principles.
Existing Concrete Silo Wall
Structural Steel Column to Engineers
specification. Steel column coatede with
intumescent paint to to achieve 60 m Fire
Resistance.
21 x 118mm T&G Wooden Pine cladding
attached back to independant structure using
treated 25 x 75mm
timber Battons @ 400 c/c
Breather Membrane Taped to the Face of
the cement particle board with joints
overlapped by 20mm and sealed with tape.
150mm Rigid PIR Insulation packed tightly
between 150 x 100 mm Steel
C Channells to maintain thermal continiuity
and avoid thermal bridging.
External Staircase Perspective View
Cladding Interface Render
3D CORNER SECTION