The document describes a project to design and build a portable bench bender. It lists the project coordinators and student team members. It then provides details of the bending range and basic operation of the bench bender. Schematics and drawings of the bender design are presented, along with photos from construction activities. Feedback forms are included to collect comments from visitors.

1. Portable Bench Bender
11/12/2016 1

2. Project Team
11/12/2016 2
Project Co-Ordinator:
AsimQamar
(Instructor-Mechanical)
Shahzad Ahmed
(Instructor-Mechanical)

3. Project Team
11/12/2016 3
Project Executors
Students (ME02W-A16)
 Muhammad Bilal  Faizan Ahmed
 Muhammad Imran  Syed Fouzul Azeem
 Ghulam Hussain
Kaka
 Hafiz Nawab
Orangzaib
 Hafiz Muhammad
Owais
 Muhammad
Hammad Ali
 Arsalan Rao
 Muhammad Rashid
Abbasi
 Muhammad
Siddique
 Muhammad
Shahroz
 Khurram Naseer  Adeel Umair Khan
 Muhammad Faraz
 Muhammad
Manower

4. Project ME02W-A16
Portable Bench Bender
11/12/2016 4

5. Project ME02W-A16
Portable Bench Bender
11/12/2016 5
Bending Range
26 gauge 24 ga. 22 ga. 20 ga . 18 ga. 16 ga. 14 ga. 13 ga.
018" .024" .030" .036" .048" .060" .075" .090"
0.46mm 0.61mm 0.76mm 0.91mm 1.2mm 1.5mm 1.9mm 2.3mm
Introduction
This Portable and Compact metal benders is able in standard straight bending or Box &
Pan brake style. A sheet metal hand brake normally bends sheet metal by using a hinged
clamping bar to hold the metal down against the bed. We used “C” clamp to hold a metal.
Basic Operation
Following are instructions on the primary uses of this Portable and Compact Bender.
Additionally, information is included on the many ways to use this Portable and
Compact Bender, along with specific examples. Becoming familiar with the Portable and
Compact Bender and its many uses will allow you to make a variety of useful items.
As the operator, you will have to decide on the way in which you will be using this
Portable and Compact Bender. The following are the basic steps you will need to take
when working with the Portable and Compact Bender. Use an appropriate measuring
device to measure and:
• Decide on material and measurements to be used.
• Decide on the appropriate marking. Decide on the best placement (side) of the marking
for your particular bend.
• Decide on the appropriate attachment, Stop Block or Right Angle Bend. Correct
orientation of Stop Block.
• Insert stock into the Bender and position it properly. Make the first bend.
• Check the angle and direction of the bend.
• Make all consequent bends. Adjust the work piece as needed.
Warning: Keep fingers and hands away from moving parts at all times.
Bending Range

6. Project Plan
11/12/2016 6

7. Project Plan
11/12/2016 7

8. Project Plan
11/12/2016 8

9. Project Plan
11/12/2016 9

10. Project Drawing (Assy.)
11/12/2016 10

11. Project Drawing (Pos-1)
11/12/2016 11

12. Project Drawing (Pos-2)
11/12/2016 12

13. Project Drawing (Pos-3)
11/12/2016 13

14. Project Drawing (Pos-4)
11/12/2016 14

15. Project Drawing (Pos-5)
11/12/2016 15

16. Project Drawing (Pos-6)
11/12/2016 16

17. Project Drawing (Pos-7)
11/12/2016 17

18. Project Drawing (Pos-8)
11/12/2016 18

19. Project Drawing (Pos-9)
11/12/2016 19

20. Project Activities
11/12/2016 20

21. Project Activities
11/12/2016 21

22. Visitors Feed back
11/12/2016 22
Sr.
#
Name &
Company
Cell
No.
Feed
back
Sign.
01
02
03
04
05
06
07
08
09
10
11

23. Visitors Feed back
11/12/2016 23
Sr.
#
Name &
Company
Cell
No.
Feed
back
Sign.
12
13
14
15
16
17
18
19
20
21
22

24. Visitors Feed back
11/12/2016 24
Sr.
#
Name &
Company
Cell
No.
Feed
back
Sign.
23
24
25
26
27
28
29
30
31
32
33