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Materials for Technical Use (II): Metal Department of Technology I.E.S. El Molinillo  Guillena © Antonio Jesús Romero
Metal Properties ,[object Object],[object Object],[object Object],[object Object],Cast Iron Steel Copper Tin Zinc Aluminum Magnesium Titanium Tensile Strength 18 kg 70kg 18kg 5kg 3kg 10Kg 18kg 70kg Mass(per m 3 ) 7600kg 7800kg 8800kg 7300kg 7400kg 2700kg 1700kg 4500kg Fusion temperature 1100ºC 1500ºC 1083ºC 231ºC 419ºC 660ºC 650ºC 1800ºC
[object Object],[object Object],[object Object],[object Object],Metal Properties
Classification of Metals World Metal Production ,[object Object],[object Object],[object Object],[object Object]
Ferrous Metals ,[object Object],[object Object],[object Object],[object Object],Pure iron Due to his low endurance, pure iron is not used. So it´s mixed with a little amount of carbon obtaining ferrous alloys.  How changes carbon the iron properties? A bigger amount of carbon in the ferrous alloy increases the hardness but decreases the tenacity, so the alloy becomes more fragile.
[object Object],It´s like pure iron. At first it was very used because it was easy to obtain. At present time it´s used to make electromagnet nucleus thanks to its very good magnetic property. ,[object Object],[object Object],[object Object],Ferrous Metals: Ferrous Alloys
[object Object],[object Object],[object Object],[object Object],[object Object],Steel mixed with other metal increases endurance (vanadium) and becomes  stainless (chrome and nickel). Ferrous Metals: Ferrous Alloys
[object Object],[object Object],[object Object],[object Object],It´s used to make  complicated parts by sand casting and to make hard tools like rasps. Ferrous Metals: Ferrous Alloys
Non-Ferrous Metals: Pure Metals ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Non-Ferrous Metals: Pure Metals
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Non-Ferrous Metals: Pure Metals
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Non-Ferrous Metals: Pure Metals
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Non-Ferrous Metals: Alloys
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Non-Ferrous Metals: Alloys
Metal Obtaining Most metals are in nature as minerals.  Chalcosite: copper rich Pyrite: iron rich Hematite: iron rich Limonite: iron rich Bauxite: aluminum rich Pure gold
Obtaining cast iron and steel Coal Iron ore Limestone Blast furnace Torpedo ladle Ladle Furnace Refining Furnace We can obtain cast iron from the melting of coal,iron ore and limestone at the blast furnace , then we carry it to the refining furnace using torpedo furnace and ladle furnace. In the refining furnace the amount of carbon to obtain steel decreases.
Obtaining of metals by electolysis We use a high voltage electric current over the melted metal. Pure metal is attracted by the negative electrode (remember that metal atoms are positive). We can use this method to obtain metals like copper and aluminum.
Metal Working To drill To cut To fix and to bend To measure and to mark To smooth To split To finish
[object Object],[object Object],Metal Working Compass Square Steel rule Pliers Vise, bar clamp and C-clamp Scriber
[object Object],[object Object],Metal Working Metal Scissors Hacksaw Drill Drill bits
[object Object],[object Object],Welding Screwing Riveting Metal Working Rasp Wire wool Metal polisher
[object Object],Primer Burnished Metal Working
[object Object],Metal Working: Machining
[object Object],Metal Working: Machining
[object Object],Metal Working: Machining
Molding and Metal Forming ,[object Object],Sand is used to make a mold and fill this with molten metal. It allows you to make complicated parts as the engine block of a car.
[object Object],We use rolls that compress the metal to obtain sheets and metal profiles. Molding and Metal Forming
[object Object],[object Object],A metal sheet is compressed by a press to take the form of the mold. It´s  cutting pieces of a metal sheet using a press. Molding and Metal Forming
[object Object],We use the fire and hammer over the anvil to shape the soft steel and get handmade pieces of metal. Anvil Molding and Metal Forming

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Metal Properties and Working Methods

  • 1. Materials for Technical Use (II): Metal Department of Technology I.E.S. El Molinillo Guillena © Antonio Jesús Romero
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  • 15. Metal Obtaining Most metals are in nature as minerals. Chalcosite: copper rich Pyrite: iron rich Hematite: iron rich Limonite: iron rich Bauxite: aluminum rich Pure gold
  • 16. Obtaining cast iron and steel Coal Iron ore Limestone Blast furnace Torpedo ladle Ladle Furnace Refining Furnace We can obtain cast iron from the melting of coal,iron ore and limestone at the blast furnace , then we carry it to the refining furnace using torpedo furnace and ladle furnace. In the refining furnace the amount of carbon to obtain steel decreases.
  • 17. Obtaining of metals by electolysis We use a high voltage electric current over the melted metal. Pure metal is attracted by the negative electrode (remember that metal atoms are positive). We can use this method to obtain metals like copper and aluminum.
  • 18. Metal Working To drill To cut To fix and to bend To measure and to mark To smooth To split To finish
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