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Australian Technology
Reliability | Longevity | Service
Magellan Power
Who we are
Manufacturing since 1991
Australian owned | Australian made
Providing customers with rugged, reliable power
solutions
World class R&D department
High level electrical & mechanical design capability
Steadfast support of our products and customers
What we do
We are technically robust
We design with product reliability and
longevity front of mind.
We are uniquely Australian
We design and manufacture for the
harsh Australian environment.
We are analytically minded
Right analysis leads to the right
solution
Why chose us?
Long after we have delivered, we continue to honor our
commitment to you through our local service.
Magellan Power
Bibra Lake Manufacturing Facility
Why we choose to manufacture
in Australia
To ensure smart jobs and design knowledge are both kept
in Western Australia.
Our 24h hour service means our customers can always
speak to an Australian-based engineer any time they need
help.
Many items in our supply chain are sourced locally,
supporting other local Australian businesses.
The company employs Australian design engineers,
testing technicians and assembly staff.
Recently Completed Projects
Optus Stadium | Crown Towers | Callide Power Station | Onslow Power Project | Perth Airport
Industrial DC Power
MCRII
Phased Controlled DC System
• Supplied to thousands of substations & power stations
both nationally and internationally, the MCRII is renown
for its reliability in harsh environmental conditions
• Up to 250kW
• Rugged & reliable phase-controlled thyristor technology
• Suitable for VRLA, NiCAD & Lithium
• Used by mining, oil & gas, utilities, hospitals & airports
Designed and made in Australia,
the MCRII is Magellan’s best-selling product
SMCRII
Switch-mode DC System
• Up to 100kW
• Switch mode technology
• Modular Design
• Suitable for VRLA, NiCAD & Lithium
• Used by mining, oil & gas, utilities, hospitals & airports
Customised SMCRII
system for Rio Tinto
Phase Controlled VS Switch Mode
Switch Mode Technology
With reference to Diagram 1:
A typical switch-mode rectifier consists of:
Front end rectifier:
This converts the mains typically from 240V to 340VDC (max).
Power factor correction stage:
This is essentially a DC-DC converter which converts 340V to
approx. 450VDC.
Phase Controlled Technology
With reference to Diagram 2:
A typical phase-controlled rectifier consists of:
Input Transformer:
This steps down the input mains to a voltage close to the
required DC output. Say for a typical 48V DC system, the
transformer output is 70VAC.
Phase Controlled VS Switch Mode
PWM stage: This chops the 450VDC at high frequency
(typically 25-40kHz) and alters the mark/space ratio. This is
typically performed by a transistor.
High frequency transformer: To isolate the input mains to low
voltage output, a small, high frequency ferrite transformer is
used. This is the main cost saving compared to a phase-
controlled rectifier which uses a 50Hz transformer.
Output rectification: The high frequency pulses out of the
transformer are rectified and the resultant DC is further
smoothed using electrolytic capacitors.
Total conversion stages: 5
Thyristor Bridge: This converts the transformer output
into a controlled DC voltage.
Total conversion stages: 2
The main advantage Switch Mode
rectifiers have is that they are
smaller and lighter (mainly due to
high frequency rectification) and
cost less than their phase-controlled
counterparts. They also have hot
swappable capability.
Switch Mode Technology Phased Controlled Technology
Phase Controlled VS Switch Mode
Pros & Cons
Phase controlled
technology has a much
higher service life. In a
typical substation
application a phase-
controlled rectifier/charger
can last 25-30 years.
Functionality
& Features
Magellan phase
controlled MCRII
charger/rectifiers have
the same functionality
and features as Magellan
switch-mode
charger/rectifiers as
these functions are
supplied by the controller
which is common
between the two
technologies.
Input / output
Power Quality
Switch-mode technology
has a much higher input
power factor than
phase-controlled
technology.
Both switch-mode and
phase-controlled
rectifiers can have low
output ripple content.
Size & Weight
Switch mode is smaller
and lighter, but this may
not be an advantage
when combined with a
battery bank as the
battery is the heavy &
bulky component.
Reliability
/ Durability
Phase controlled is much
more reliable. It has two
power conversions compared
to five for switch-mode. In its
basic form a phase-
controlled rectifier can work
reliably for 40 years. It can
operate in a dusty
environment at a much higher
temperature and humidity.
Due to its input transformer, a
phase-controlled DC system
has a higher tolerance
of electrical noise and input
voltage transients/spikes.
A thyristor used in a phase-
controlled rectifier is
physically larger and more
rugged than a transistor used
in a switch-mode rectifier.
Service life
Industrial AC Power
Why Magellan Industrial UPS?
• You cannot expect long, reliable service life from your
back-up power system if it is not built for the dust, dirt
and extreme heat and humidity of the Australian
outback.
• Magellan Power’s systems are designed for these
inhospitable environments and are built to last 25 years
with maintenance.
This is what can happen when you use a
commercial UPS for an industrial application:
Magellan Industrial AC UPS
Australian made rugged industrial UPS
• Rugged & reliable technology
• Up to 100kVA
• Suitable for VRLA & Lithium
Designed for use in harsh on-site
environmental conditions
Customised AC UPS
• Long autonomy
• Galvanic isolation
• Improved IP rating
• Integrated distribution
board
• Specific environment
requirements
• (Water treatment, defense,
infrastructure, mining etc.)
Customised UPS systems designed
for specific application needs in
demanding environment
3 KVA LAC with VRLA batteries in
industrial IP53 brushed aluminum
enclosure
10 KVA with distribution,
LAC and VRLA
batteries in IP42
industrial enclosure
Commercial AC UPS
• Rack/ tower design
• Single phase/ three phase models
• High frequency & true double conversion
• DSP digital control technology
• Input power factor correction (PFC)
• Power factor 1 or 0.9
Commercial UPS systems designed for use in
IT and commercial environments, hospitals,
banks, government infrastructure and
commercial buildings.
10 to 120 kVA Static UPS
10 to 20 kVA UPS
1 to 3 kVA rack mount UPS
Magellan Power Batteries
Magellan Power and Lithium Batteries
Lithium batteries are maintenance free, have high cyclic life, long shelf life, are small,
light-weight and work at high temperatures.
For the past 10 years Magellan Power has been
supplying lithium batteries to the following applications:
• Utilities
• Remote Power
• Solar
• Telecommunications
• Mining
Types of Lithium Battery Chemistries
Lithium Cobalt Oxide
Lithium Manganese Oxide
Lithium Iron Phosphate
Lithium Nickel Manganese
Cobalt Aluminum Oxide
Lithium Nickel Cobalt Oxide
Lithium Titanite
Comparison of Lithium Battery Chemistry
Magellan Lithium Battery Modules
Magellan
Lithium Battery
Module
Battery
Management System
(BMS)
Lithium Cell
Connection
Battery
Monitoring System
(BMS)
Magellan
Lithium Battery
Module
(closed)
MCRII Charger with LFP Batteries
• The battery bank is made of 48VDC battery modules
• Anderson plug battery connectors for practicality and
safety
• Integrated battery management system
Modular VRLA Battery Packs
• Rack mountable modular design
• Anderson plug connectivity
• Integrated circuit breaker
Battery Connection Method
• Anderson plug connection per battery block
• Easy and safe connection and disconnection
• Arc flash mitigation
Magellan Power Energy Storage
Our Products
Energy Storage & Microgrids
Magellan Inverter
& Microgrid
Magellan
Battery bank
Magellan Stand Alone
Power System
Previous Energy Storage Projects
Lithium Supported
Solar Water Pump
Ergon GUSS System
for SWER Lines 2011
TransGrid iDemand
Onslow Project
Onslow Project
Customer: Horizon Power
Project: Onslow Power Project
Scope: Designed, manufactured & commissioned 1MVA/500kWh Battery Storage System
The system was built for the 5.25MW gas-fired plant in Onslow
SPS
Stand Alone Power System
A Stand-Alone Power System
(or remote area power system)
is an off-grid electricity system
for remote locations which are
not easily connected to the
local utility (due to distance
and/or cost).
Magellan Stand Alone Power
Systems are designed to
operate independently of the
grid and are designed to
supply reliable electrical load to
the desired application (home,
farm, mining camp etc).
Stand Alone DC Power System
• Back-up power for Remote Telemetry Unit (RTU)
• System designed and certified as Cyclone category D
• 2 x enclosures with 2V 850Ah batteries
• 1 x enclosure with Magellan SMC 24V, 50A Battery
Charger, 100A Solar Charger & 800W inverter
• Transportable as 1 piece
Wodgina
SPS | 10kVA, 17.5kWh
Energy Storage & Microgrid Controller
• Rugged industrial design using IGBT technology
• Long service life
• Designed to minimize generator run time
• Stores power made by solar & generator
• Uses high efficiency lithium batteries
• Pure sinewave inverter output
• Local Microgrid control
SPS | 10kVA, 17.5kWh
Energy Storage & Microgrid Controller
Making products that last for years
Magellan Power | 25 years design life
Iluka
Capel Operation
after 22 years
Iluka
Cataby Mine
April 2002
Magellan Power Services
Strong Local Support Using Australian Resources
29 years
of steadfast service
to our clients
64 Bushland Ridge,
Bibra Lake 6163 WA
t. +61 8 9434 6621
magellanpower.com.au
sales@magellanpower.com.au

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Magellan Power - High Reliability Australian Technology Innovative, Customised Solutions Local Support

  • 2. Magellan Power Who we are Manufacturing since 1991 Australian owned | Australian made Providing customers with rugged, reliable power solutions World class R&D department High level electrical & mechanical design capability Steadfast support of our products and customers
  • 3. What we do We are technically robust We design with product reliability and longevity front of mind. We are uniquely Australian We design and manufacture for the harsh Australian environment. We are analytically minded Right analysis leads to the right solution Why chose us? Long after we have delivered, we continue to honor our commitment to you through our local service.
  • 4. Magellan Power Bibra Lake Manufacturing Facility
  • 5. Why we choose to manufacture in Australia To ensure smart jobs and design knowledge are both kept in Western Australia. Our 24h hour service means our customers can always speak to an Australian-based engineer any time they need help. Many items in our supply chain are sourced locally, supporting other local Australian businesses. The company employs Australian design engineers, testing technicians and assembly staff.
  • 6. Recently Completed Projects Optus Stadium | Crown Towers | Callide Power Station | Onslow Power Project | Perth Airport
  • 8. MCRII Phased Controlled DC System • Supplied to thousands of substations & power stations both nationally and internationally, the MCRII is renown for its reliability in harsh environmental conditions • Up to 250kW • Rugged & reliable phase-controlled thyristor technology • Suitable for VRLA, NiCAD & Lithium • Used by mining, oil & gas, utilities, hospitals & airports Designed and made in Australia, the MCRII is Magellan’s best-selling product
  • 9. SMCRII Switch-mode DC System • Up to 100kW • Switch mode technology • Modular Design • Suitable for VRLA, NiCAD & Lithium • Used by mining, oil & gas, utilities, hospitals & airports Customised SMCRII system for Rio Tinto
  • 10. Phase Controlled VS Switch Mode Switch Mode Technology With reference to Diagram 1: A typical switch-mode rectifier consists of: Front end rectifier: This converts the mains typically from 240V to 340VDC (max). Power factor correction stage: This is essentially a DC-DC converter which converts 340V to approx. 450VDC. Phase Controlled Technology With reference to Diagram 2: A typical phase-controlled rectifier consists of: Input Transformer: This steps down the input mains to a voltage close to the required DC output. Say for a typical 48V DC system, the transformer output is 70VAC.
  • 11. Phase Controlled VS Switch Mode PWM stage: This chops the 450VDC at high frequency (typically 25-40kHz) and alters the mark/space ratio. This is typically performed by a transistor. High frequency transformer: To isolate the input mains to low voltage output, a small, high frequency ferrite transformer is used. This is the main cost saving compared to a phase- controlled rectifier which uses a 50Hz transformer. Output rectification: The high frequency pulses out of the transformer are rectified and the resultant DC is further smoothed using electrolytic capacitors. Total conversion stages: 5 Thyristor Bridge: This converts the transformer output into a controlled DC voltage. Total conversion stages: 2 The main advantage Switch Mode rectifiers have is that they are smaller and lighter (mainly due to high frequency rectification) and cost less than their phase-controlled counterparts. They also have hot swappable capability. Switch Mode Technology Phased Controlled Technology
  • 12. Phase Controlled VS Switch Mode Pros & Cons Phase controlled technology has a much higher service life. In a typical substation application a phase- controlled rectifier/charger can last 25-30 years. Functionality & Features Magellan phase controlled MCRII charger/rectifiers have the same functionality and features as Magellan switch-mode charger/rectifiers as these functions are supplied by the controller which is common between the two technologies. Input / output Power Quality Switch-mode technology has a much higher input power factor than phase-controlled technology. Both switch-mode and phase-controlled rectifiers can have low output ripple content. Size & Weight Switch mode is smaller and lighter, but this may not be an advantage when combined with a battery bank as the battery is the heavy & bulky component. Reliability / Durability Phase controlled is much more reliable. It has two power conversions compared to five for switch-mode. In its basic form a phase- controlled rectifier can work reliably for 40 years. It can operate in a dusty environment at a much higher temperature and humidity. Due to its input transformer, a phase-controlled DC system has a higher tolerance of electrical noise and input voltage transients/spikes. A thyristor used in a phase- controlled rectifier is physically larger and more rugged than a transistor used in a switch-mode rectifier. Service life
  • 14. Why Magellan Industrial UPS? • You cannot expect long, reliable service life from your back-up power system if it is not built for the dust, dirt and extreme heat and humidity of the Australian outback. • Magellan Power’s systems are designed for these inhospitable environments and are built to last 25 years with maintenance. This is what can happen when you use a commercial UPS for an industrial application:
  • 15. Magellan Industrial AC UPS Australian made rugged industrial UPS • Rugged & reliable technology • Up to 100kVA • Suitable for VRLA & Lithium Designed for use in harsh on-site environmental conditions
  • 16. Customised AC UPS • Long autonomy • Galvanic isolation • Improved IP rating • Integrated distribution board • Specific environment requirements • (Water treatment, defense, infrastructure, mining etc.) Customised UPS systems designed for specific application needs in demanding environment 3 KVA LAC with VRLA batteries in industrial IP53 brushed aluminum enclosure 10 KVA with distribution, LAC and VRLA batteries in IP42 industrial enclosure
  • 17. Commercial AC UPS • Rack/ tower design • Single phase/ three phase models • High frequency & true double conversion • DSP digital control technology • Input power factor correction (PFC) • Power factor 1 or 0.9 Commercial UPS systems designed for use in IT and commercial environments, hospitals, banks, government infrastructure and commercial buildings. 10 to 120 kVA Static UPS 10 to 20 kVA UPS 1 to 3 kVA rack mount UPS
  • 19. Magellan Power and Lithium Batteries Lithium batteries are maintenance free, have high cyclic life, long shelf life, are small, light-weight and work at high temperatures. For the past 10 years Magellan Power has been supplying lithium batteries to the following applications: • Utilities • Remote Power • Solar • Telecommunications • Mining
  • 20. Types of Lithium Battery Chemistries Lithium Cobalt Oxide Lithium Manganese Oxide Lithium Iron Phosphate Lithium Nickel Manganese Cobalt Aluminum Oxide Lithium Nickel Cobalt Oxide Lithium Titanite
  • 21. Comparison of Lithium Battery Chemistry
  • 22. Magellan Lithium Battery Modules Magellan Lithium Battery Module Battery Management System (BMS) Lithium Cell Connection Battery Monitoring System (BMS) Magellan Lithium Battery Module (closed)
  • 23. MCRII Charger with LFP Batteries • The battery bank is made of 48VDC battery modules • Anderson plug battery connectors for practicality and safety • Integrated battery management system
  • 24. Modular VRLA Battery Packs • Rack mountable modular design • Anderson plug connectivity • Integrated circuit breaker
  • 25. Battery Connection Method • Anderson plug connection per battery block • Easy and safe connection and disconnection • Arc flash mitigation
  • 27. Our Products Energy Storage & Microgrids Magellan Inverter & Microgrid Magellan Battery bank Magellan Stand Alone Power System
  • 28. Previous Energy Storage Projects Lithium Supported Solar Water Pump Ergon GUSS System for SWER Lines 2011 TransGrid iDemand
  • 30. Onslow Project Customer: Horizon Power Project: Onslow Power Project Scope: Designed, manufactured & commissioned 1MVA/500kWh Battery Storage System The system was built for the 5.25MW gas-fired plant in Onslow
  • 31. SPS Stand Alone Power System A Stand-Alone Power System (or remote area power system) is an off-grid electricity system for remote locations which are not easily connected to the local utility (due to distance and/or cost). Magellan Stand Alone Power Systems are designed to operate independently of the grid and are designed to supply reliable electrical load to the desired application (home, farm, mining camp etc).
  • 32. Stand Alone DC Power System • Back-up power for Remote Telemetry Unit (RTU) • System designed and certified as Cyclone category D • 2 x enclosures with 2V 850Ah batteries • 1 x enclosure with Magellan SMC 24V, 50A Battery Charger, 100A Solar Charger & 800W inverter • Transportable as 1 piece Wodgina
  • 33. SPS | 10kVA, 17.5kWh Energy Storage & Microgrid Controller • Rugged industrial design using IGBT technology • Long service life • Designed to minimize generator run time • Stores power made by solar & generator • Uses high efficiency lithium batteries • Pure sinewave inverter output • Local Microgrid control
  • 34. SPS | 10kVA, 17.5kWh Energy Storage & Microgrid Controller
  • 35. Making products that last for years Magellan Power | 25 years design life
  • 36. Iluka Capel Operation after 22 years Iluka Cataby Mine April 2002
  • 37. Magellan Power Services Strong Local Support Using Australian Resources
  • 38. 29 years of steadfast service to our clients
  • 39. 64 Bushland Ridge, Bibra Lake 6163 WA t. +61 8 9434 6621 magellanpower.com.au sales@magellanpower.com.au