Leadec is an engineering company that specializes in conveyor integration projects for automotive manufacturers. They offer turnkey services including project management, conveyor installation, electrical and mechanical work, controls integration, and commissioning. Leadec has experience with various types of conveyor systems and automation equipment. The document provides examples of conveyor integration projects Leadec has completed for automotive plants, demonstrating their capabilities in brownfield modifications and system expansions.

1. Conveyor Integration
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2. Turnkey Services
Engineering + Installation
2Leadec
Engineering Installation
• Project Management
• Conveyor Supply &
Installation
• Electrical & Mechanical
Installation
• Controls Integration
• Robot Installation
(Mechanical & Electrical)
• Plant Equipment
Installation + Relocation
• Conveyor System
Integration
• Mezzanine design &
fabrication
• System Engineering &
Design
• Overhaul and expansion of
production lines
• Commissioning
• Cycle Time Optimization
• PLC & Robot Programming
(online/offline)
• Control cabinet design &
build

3. Conveyor Integration
3Leadec
• Skid Style Conveyor
• Body Transfer & Lift
Tables/Elevators
• Turn Tables
• Cross Transfer Chains,
Transfer Cars, Stackers & De-
Stackers
• Retrofit and upgrading of
existing conveyor systems
• Expansion of conveyor lines to
accommodate increased
capacity
• Allen Bradley, Siemens, & GE
PLC Capabilities
• Various Chain Conveyors
• Seat Pallet Conveyor
• Wheel & Tire Conveyor
• Door Line Conveyor
• Light EMS Conveyor
• Skillet Conveyor Modifications
• Plastic Chain Slat Conveyor
Brownfield Modifications Paint Shop Conveyors Assembly Conveyors
Leadec is a versatile conveyor engineering company specializing in major
brownfield modifications and light greenfield projects

4. 4Leadec
MBUSI Paint Shop
• Added skid style conveyor to buffer system to
accommodate new body style (2016-pres.)
• Expanded conveyor and added mezzanine
(2018-2019)
• Mezzanine & conveyor modifications to
accommodate increased capacity – elevators,
cross transfer chains, roller beds, lift tables,
transfer cars (2017)
• Body Transfer Modifications (2017)
• Dip Skid to Skid Wash conveyor modification
(2016)
• Integrated body transfer system for body shop
skid to dip skid, relocated stackers to new PLC
area (2015)
• Added skid style buffer conveyor system (2014-
2015)
MBUSI Body Shop
• Added buffer conveyor and mezzanine at 5m
level above existing weld cells (2012)
MBUSI Assembly Shop
• Electrified monorail conveyor reinforcement
(2018)
• Expanded electrified monorail conveyor system
with added carriers (2014-2015)
Nissan Canton Assembly Shop
• Plastic Chain slat conveyor integration for
Shower Test system (2018)
Volvo Truck Body Shop
• Repair Deck conveyor modifications (2018)
Reference Projects
Conveyor Integration

5. Our People and Services at Work
Project Case Studies

6. Roller Conveyor System
Customer Automotive OEM
Location: Vance, AL
Date: 2016 - Present
Project Size: $15M
Disciplines: Design, Build, Installation &
Commissioning
Scope of Services:
Deliver a turn-key conveyor system with mezzanine to carry
car bodies through paint shop:
Work performed at the plant included:
• Designed & Built : (3) Mezzanines representing 20,000 ft2 of
Platform, over (50) roller conveyors, (3) Shuttles, (2) new
Elevators & modified (4) existing elevators
• Optimized (5) Buffer Systems
• Supplied 1800 new skids & refurbished 1,000 existing skids
• Updated 52 PLCs & camera systems
Challenges of project:
Limited space
Building trusses inadequate
All work completed during shutdowns and off hours.
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7. Roller Conveyor System (cont’d)
Reinforce Roof
Trusses to Support
Mezzanine
Hanging the
mezzanine
supports designed
by Leadec.
Note: Roller beds
lifted to sections as
they are installed.
Installing
mezzanine sections
designed by
Leadec.
Note: Installed and
welded.
Meanwhile, back at the
shop,
Note: All conveyor design
completed with Inventor.
Conveyor assembled and
kitted at shop. Note:
Kitting, prewired and
tested in shop to reduce
installation time.
PLC design and fabrication
completed. Note: Kitting, prewired
and tested in shop to reduce
installation time.
Installed and
commissioned on site.
STEP 1 STEP 2 STEP 3 STEP 4
STEP 5 STEP 6 STEP 7
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8. Plastic Chain Slat Conveyor System
Customer Automotive OEM
Location: Canton, MS
Date: 2018
Project Size: $1.7M
Disciplines: Design, Build, Installation &
Commissioning
Scope of Services:
Deliver (2) turn-key plastic chain slat conveyor systems to
carry full vehicles through shower test system.
Challenges of project:
Full off-site mechanical design utilizing 3D scanning.
Large system runoff conducted at Leadec facility.
Compressed schedule for tear-out of existing systems and
installation of new.
Required all new support steel, conveyor system, and
grating.
All work completed during shutdowns and off hours.
Work performed at the plant included:
• Designed & Built : (2) slat conveyor systems at 314‘ length each,
including structural, motors, gearboxes, and chain.
• Fabrication of control panels including all drives and controls.
• Programming of all PLCs and VFDs.
• Full startup and commissioning support.
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9. Contact
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Daniel Webb
Business Development Manager, Leadec ES
Tel. 423.529.9046
Daniel.Webb@leadec-services.com
Business Overview | Leadec Engineering Services Group | March, 2019