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Conveyor Belt Tracking Characterisation and Evaluation
Paul Lesberg
4
ECE has developed the Belt TraCE system to assist
our clients with:
• Restoration of nameplate capacity for existing
conveyor systems.
• Increasing nameplate capacity for existing
conveyor systems.
• Optimisation of conveyor system availability.
• Base-lining of conveyor performance during
commissioning.
• Management and support of warranty claims and
NCRs on behalf of clients.
4
The Belt TraCE system:
• Special purpose data-logging equipment. System
designed for mining/industrial site use.
• Sensors are temporarily installed onto conveyor
to capture trend data.
• Data is captured and streamed continuously
back to office for analysis.
• Sensors data is correlated with all other relevant
operating data. (eg Citect)
• Ability to accurately position belt deviation events
with respect to belt position.
4
The Belt TraCE process:
• Uses ‘Root Cause Analysis’ based techniques to determine causal and contributing
factors.
Belt TraCE can identify:
• Conveyor belting and splicing
defects.
• Pulley and idler condition and
alignment issues.
• Conveyor loading issues.
• Conveyor design related
problems.
Belt TraCE process delivers:
• Targeted, cost-effective remedial action development.
• Restored confidence in system performance and reliability.
• Base-line operating characteristics for future reference.
Discussion

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Document160383

  • 1. Conveyor Belt Tracking Characterisation and Evaluation Paul Lesberg
  • 2. 4 ECE has developed the Belt TraCE system to assist our clients with: • Restoration of nameplate capacity for existing conveyor systems. • Increasing nameplate capacity for existing conveyor systems. • Optimisation of conveyor system availability. • Base-lining of conveyor performance during commissioning. • Management and support of warranty claims and NCRs on behalf of clients.
  • 3. 4 The Belt TraCE system: • Special purpose data-logging equipment. System designed for mining/industrial site use. • Sensors are temporarily installed onto conveyor to capture trend data. • Data is captured and streamed continuously back to office for analysis. • Sensors data is correlated with all other relevant operating data. (eg Citect) • Ability to accurately position belt deviation events with respect to belt position.
  • 4. 4 The Belt TraCE process: • Uses ‘Root Cause Analysis’ based techniques to determine causal and contributing factors. Belt TraCE can identify: • Conveyor belting and splicing defects. • Pulley and idler condition and alignment issues. • Conveyor loading issues. • Conveyor design related problems.
  • 5. Belt TraCE process delivers: • Targeted, cost-effective remedial action development. • Restored confidence in system performance and reliability. • Base-line operating characteristics for future reference.