Riyadh / KSA | May 6th, 2014 11
| RHEDA 2000®
For every application, the optimal solution
Kemal Gezmis, Rail.One GmbH
Riyadh, May 6th, 2014
Riyadh / KSA | May 6th, 2014 2
Company profile
RHEDA 2000® - System design and components
RHEDA 2000® - Unique solution for different structures
RHEDA 2000® - Ideal system for dessert regions
RHEDA 2000® - Modifications
RHEDA MRT
RHEDA City
RHEDA RX
References
Topics
Riyadh / KSA | May 6th, 2014 3
Rail.One
Company profile
Riyadh / KSA | May 6th, 2014 4
We offer a broad portfolio of products and services involving all aspects of railways and
infrastructure, tailored to individual requirements.
RAIL.ONE – Your one-stop provider
Riyadh / KSA | May 6th, 2014 5
New markets
United
States
South
Africa
India
China
Russia
Algeria
UAE
Kazakhstan
Greece
Poland
Oman
Worldwide activities of RAIL.ONE
Core markets with own production or partnerships
Active business development
Canada
Australia
Brazil
Qatar
Riyadh / KSA | May 6th, 2014
RHEDA 2000®
System design and components
Riyadh / KSA | May 6th, 2014 7
The Rheda Development Stages
Riyadh / KSA | May 6th, 2014 8
Ballastless tracks – Cross-section of RHEDA 2000® on
embankment
Riyadh / KSA | May 6th, 2014 9
Further development: ballastless track without continuous
reinforcement, on hydraulically bonded supporting layer
Riyadh / KSA | May 6th, 2014 10
Ballastless tracks
State-of-the-art solutions for high speed lines
Main characteristics:
Low maintenance
High availability
Increased service life
Reduced life cycle costs
Low structure height
Low weight
High lateral track resistance which allows future speed increases in
combination with tilting technology
No problems with churning of ballast particles at high-speed
Riyadh / KSA | May 6th, 2014 11
Ballastless tracks
Track Status Number Q – Sengeberg-tunnel – Rheda system
Riyadh / KSA | May 6th, 2014 12
Fully takes into account RHEDA design principles by Prof. Dr. J. Eisenmann
Is a system with a modified, i.e. low height bi-block sleeper with protruding
lattice truss reinforcement along the entire length of sleeper thus providing:
High durability due to continuously improved composite action effect
between sleeper and structural concrete
Accurate track geometry
A high level flexibility enabling combination with other types of rail
fastening and other device fixations
A reduction in construction height
Avoids formation of longitudinal cracks in the slab concrete, due to
troughless construction
Facilitates and improves construction performance thanks to lighter track
grid and mechanisation of assembly procedures
System technology is consistent throughout for all track types, such as
earthwork constructions, bridges and tunnels as well as turnouts, expansion
joints etc.
Ballastless tracks - RHEDA 2000® – State-of-the-art
RHEDA 2000® is an advanced development of the Rheda design which:
Riyadh / KSA | May 6th, 2014
RHEDA 2000®
Unique solution for different structure
Riyadh / KSA | May 6th, 2014 14
The RHEDA 2000® ballastless track system on grade
Riyadh / KSA | May 6th, 2014 15
The RHEDA 2000® ballastless track system on grade
Riyadh / KSA | May 6th, 2014 16
The RHEDA 2000® ballastless track system on bridges
Riyadh / KSA | May 6th, 2014 17
The RHEDA 2000® ballastless track system on bridges
Riyadh / KSA | May 6th, 2014 18
The RHEDA 2000® ballastless track system on bridges
Riyadh / KSA | May 6th, 2014 19
The RHEDA 2000® ballastless track system in tunnels
Riyadh / KSA | May 6th, 2014 20
The RHEDA 2000® ballastless track system in tunnels
Riyadh / KSA | May 6th, 2014 21
Higher vertical
and horizontal loads
RHEDA 2000® heavy-haul
Riyadh / KSA | May 6th, 2014 22
Turnout technology
of the RHEDA 2000® ballastless track system
Riyadh / KSA | May 6th, 2014 23
Turnouts installed as part of the RHEDA 2000® ballastless track
system, in the Berlin North-South Link
Riyadh / KSA | May 6th, 2014
RHEDA 2000®
Ideal system for dessert areas
Riyadh / KSA | May 6th, 2014 25
Main risks from sand drift
Rail blockade
Ballast fouling
Track stiffening high wear
Erosion of sleeper surface
RHEDA 2000® for desert areas
Riyadh / KSA | May 6th, 2014 26
Measures against rail blockade:
Elevated rail seat
RHEDA 2000® for desert areas
4-5 cm
Standard RHEDA 2000® slab track
Rail seat
Slab concrete
Riyadh / KSA | May 6th, 2014 27
Measures against erosion:
High-abrasive-resistant concrete or attrition material
RHEDA 2000® for desert areas
• Minimization of malfunctions and costs for their correction
• Avoidance of cost-intensive preventive and remedial maintenance
• Special concrete mix designs to withstand sandblasting
• Higher rail bases and fastenings to reduce air resistance
Summary:
Riyadh / KSA | May 6th, 2014
RHEDA 2000®
Modifications – RHEDA MRT
Riyadh / KSA | May 6th, 2014 29
RHEDA MRT
3rd Rail application
Requirements
Construction without long blocate
Accurate and time saving installation of
the 3rd rail.
System Application
Design of a special type of sleeper for fixing
the supports of the 3rd rail.
Riyadh / KSA | May 6th, 2014
RHEDA 2000®
Modifications – RHEDA City
Riyadh / KSA | May 6th, 2014 31
RHEDA CITY –D (direct supported rail)
Riyadh / KSA | May 6th, 2014 32
RHEDA CITY –C (continues supported rail)
Riyadh / KSA | May 6th, 2014 33
RHEDA CITY –G (Green Track)
Application Karlsruhe
Application Berlin
Riyadh / KSA | May 6th, 2014
RHEDA 2000®
Modifications – RHEDA RX (M-S Systems)
Riyadh / KSA | May 6th, 2014 35
RHEDA 2000® on a mass-spring system with individual point
support
Riyadh / KSA | May 6th, 2014 36
RHEDA 2000® on a mass-spring system installed on a strip
support
Riyadh / KSA | May 6th, 2014 37
RHEDA 2000® on a mass-spring system installed on entire-
surface supports
Riyadh / KSA | May 6th, 2014 38
RHEDA 2000® on a mass-spring system installed on entire-
surface supports
Riyadh / KSA | May 6th, 2014
References
Riyadh / KSA | May 6th, 2014 40
RHEDA 2000® on the
High Speed Railway
line from Mekkah to
Medinah, in KSA
Construction:
2013 - ongoing
Riyadh / KSA | May 6th, 2014 41
RHEDA 2000® on the
line from Seoul to
Busan (2nd phase,
Daegu to Busan), in
South Korea
Construction: 2007-10
Riyadh / KSA | May 6th, 2014 42
RHEDA 2000® on the
line from Wuhan to
Guangzhou, in China;
Construction: 2007-
2010
Riyadh / KSA | May 6th, 2014 43
RHEDA 2000® for the
Guadarrama Tunnel,
Spain
Construction: 2006-
2007
Riyadh / KSA | May 6th, 2014 44
RHEDA 2000® on the
line from Nuremberg
to Ingolstadt,
Germany
Construction: 2004-
2005
Riyadh / KSA | May 6th, 2014 45
RHEDA 2000® on the
Taiwan High Speed
Rail Line
Construction: 2003-
2006
Riyadh / KSA | May 6th, 2014 46
RHEDA 2000® on the
high-speed line HSL
Zuid in Holland
Construction: 2002-
2006
Riyadh / KSA | May 6th, 2014 47
180,000 RHEDA-
sleepers for the high-
speed line Cologne –
Frankfurt
Construction: 1999-
2002
Riyadh / KSA | May 6th, 2014 48
Dublin
Over 8 km of RHEDA
CITY track, 5.6 km of
covered and 2.5 km of
open track
Construction: 2009-10
Riyadh / KSA | May 6th, 2014 49
Over 180 km of track
with the systemvariants
RHEDA CITY und RHEDA
CITY-G in Germany
since 1998
Riyadh / KSA | May 6th, 2014 50
Den Haag, The NetherlandsChur, Switzerland
Croydon, England Warsaw PolandExemplary projects
with RHEDA CITY in
Europe
Riyadh / KSA | May 6th, 2014 51
Contact
Kemal Gezmis
Sales Manager Middle East &
North Africa (MENA)
RAIL.ONE GmbH
Ingolstaedter Strasse 51
92318 Neumarkt
Tel +49 9181 8952-254
Fax +49 9181 8952-5050
Mobile +49 172 8818825
kemal.gezmis@railone.com
www.railone.com

Kemal gezmis rail one

  • 1.
    Riyadh / KSA| May 6th, 2014 11 | RHEDA 2000® For every application, the optimal solution Kemal Gezmis, Rail.One GmbH Riyadh, May 6th, 2014
  • 2.
    Riyadh / KSA| May 6th, 2014 2 Company profile RHEDA 2000® - System design and components RHEDA 2000® - Unique solution for different structures RHEDA 2000® - Ideal system for dessert regions RHEDA 2000® - Modifications RHEDA MRT RHEDA City RHEDA RX References Topics
  • 3.
    Riyadh / KSA| May 6th, 2014 3 Rail.One Company profile
  • 4.
    Riyadh / KSA| May 6th, 2014 4 We offer a broad portfolio of products and services involving all aspects of railways and infrastructure, tailored to individual requirements. RAIL.ONE – Your one-stop provider
  • 5.
    Riyadh / KSA| May 6th, 2014 5 New markets United States South Africa India China Russia Algeria UAE Kazakhstan Greece Poland Oman Worldwide activities of RAIL.ONE Core markets with own production or partnerships Active business development Canada Australia Brazil Qatar
  • 6.
    Riyadh / KSA| May 6th, 2014 RHEDA 2000® System design and components
  • 7.
    Riyadh / KSA| May 6th, 2014 7 The Rheda Development Stages
  • 8.
    Riyadh / KSA| May 6th, 2014 8 Ballastless tracks – Cross-section of RHEDA 2000® on embankment
  • 9.
    Riyadh / KSA| May 6th, 2014 9 Further development: ballastless track without continuous reinforcement, on hydraulically bonded supporting layer
  • 10.
    Riyadh / KSA| May 6th, 2014 10 Ballastless tracks State-of-the-art solutions for high speed lines Main characteristics: Low maintenance High availability Increased service life Reduced life cycle costs Low structure height Low weight High lateral track resistance which allows future speed increases in combination with tilting technology No problems with churning of ballast particles at high-speed
  • 11.
    Riyadh / KSA| May 6th, 2014 11 Ballastless tracks Track Status Number Q – Sengeberg-tunnel – Rheda system
  • 12.
    Riyadh / KSA| May 6th, 2014 12 Fully takes into account RHEDA design principles by Prof. Dr. J. Eisenmann Is a system with a modified, i.e. low height bi-block sleeper with protruding lattice truss reinforcement along the entire length of sleeper thus providing: High durability due to continuously improved composite action effect between sleeper and structural concrete Accurate track geometry A high level flexibility enabling combination with other types of rail fastening and other device fixations A reduction in construction height Avoids formation of longitudinal cracks in the slab concrete, due to troughless construction Facilitates and improves construction performance thanks to lighter track grid and mechanisation of assembly procedures System technology is consistent throughout for all track types, such as earthwork constructions, bridges and tunnels as well as turnouts, expansion joints etc. Ballastless tracks - RHEDA 2000® – State-of-the-art RHEDA 2000® is an advanced development of the Rheda design which:
  • 13.
    Riyadh / KSA| May 6th, 2014 RHEDA 2000® Unique solution for different structure
  • 14.
    Riyadh / KSA| May 6th, 2014 14 The RHEDA 2000® ballastless track system on grade
  • 15.
    Riyadh / KSA| May 6th, 2014 15 The RHEDA 2000® ballastless track system on grade
  • 16.
    Riyadh / KSA| May 6th, 2014 16 The RHEDA 2000® ballastless track system on bridges
  • 17.
    Riyadh / KSA| May 6th, 2014 17 The RHEDA 2000® ballastless track system on bridges
  • 18.
    Riyadh / KSA| May 6th, 2014 18 The RHEDA 2000® ballastless track system on bridges
  • 19.
    Riyadh / KSA| May 6th, 2014 19 The RHEDA 2000® ballastless track system in tunnels
  • 20.
    Riyadh / KSA| May 6th, 2014 20 The RHEDA 2000® ballastless track system in tunnels
  • 21.
    Riyadh / KSA| May 6th, 2014 21 Higher vertical and horizontal loads RHEDA 2000® heavy-haul
  • 22.
    Riyadh / KSA| May 6th, 2014 22 Turnout technology of the RHEDA 2000® ballastless track system
  • 23.
    Riyadh / KSA| May 6th, 2014 23 Turnouts installed as part of the RHEDA 2000® ballastless track system, in the Berlin North-South Link
  • 24.
    Riyadh / KSA| May 6th, 2014 RHEDA 2000® Ideal system for dessert areas
  • 25.
    Riyadh / KSA| May 6th, 2014 25 Main risks from sand drift Rail blockade Ballast fouling Track stiffening high wear Erosion of sleeper surface RHEDA 2000® for desert areas
  • 26.
    Riyadh / KSA| May 6th, 2014 26 Measures against rail blockade: Elevated rail seat RHEDA 2000® for desert areas 4-5 cm Standard RHEDA 2000® slab track Rail seat Slab concrete
  • 27.
    Riyadh / KSA| May 6th, 2014 27 Measures against erosion: High-abrasive-resistant concrete or attrition material RHEDA 2000® for desert areas • Minimization of malfunctions and costs for their correction • Avoidance of cost-intensive preventive and remedial maintenance • Special concrete mix designs to withstand sandblasting • Higher rail bases and fastenings to reduce air resistance Summary:
  • 28.
    Riyadh / KSA| May 6th, 2014 RHEDA 2000® Modifications – RHEDA MRT
  • 29.
    Riyadh / KSA| May 6th, 2014 29 RHEDA MRT 3rd Rail application Requirements Construction without long blocate Accurate and time saving installation of the 3rd rail. System Application Design of a special type of sleeper for fixing the supports of the 3rd rail.
  • 30.
    Riyadh / KSA| May 6th, 2014 RHEDA 2000® Modifications – RHEDA City
  • 31.
    Riyadh / KSA| May 6th, 2014 31 RHEDA CITY –D (direct supported rail)
  • 32.
    Riyadh / KSA| May 6th, 2014 32 RHEDA CITY –C (continues supported rail)
  • 33.
    Riyadh / KSA| May 6th, 2014 33 RHEDA CITY –G (Green Track) Application Karlsruhe Application Berlin
  • 34.
    Riyadh / KSA| May 6th, 2014 RHEDA 2000® Modifications – RHEDA RX (M-S Systems)
  • 35.
    Riyadh / KSA| May 6th, 2014 35 RHEDA 2000® on a mass-spring system with individual point support
  • 36.
    Riyadh / KSA| May 6th, 2014 36 RHEDA 2000® on a mass-spring system installed on a strip support
  • 37.
    Riyadh / KSA| May 6th, 2014 37 RHEDA 2000® on a mass-spring system installed on entire- surface supports
  • 38.
    Riyadh / KSA| May 6th, 2014 38 RHEDA 2000® on a mass-spring system installed on entire- surface supports
  • 39.
    Riyadh / KSA| May 6th, 2014 References
  • 40.
    Riyadh / KSA| May 6th, 2014 40 RHEDA 2000® on the High Speed Railway line from Mekkah to Medinah, in KSA Construction: 2013 - ongoing
  • 41.
    Riyadh / KSA| May 6th, 2014 41 RHEDA 2000® on the line from Seoul to Busan (2nd phase, Daegu to Busan), in South Korea Construction: 2007-10
  • 42.
    Riyadh / KSA| May 6th, 2014 42 RHEDA 2000® on the line from Wuhan to Guangzhou, in China; Construction: 2007- 2010
  • 43.
    Riyadh / KSA| May 6th, 2014 43 RHEDA 2000® for the Guadarrama Tunnel, Spain Construction: 2006- 2007
  • 44.
    Riyadh / KSA| May 6th, 2014 44 RHEDA 2000® on the line from Nuremberg to Ingolstadt, Germany Construction: 2004- 2005
  • 45.
    Riyadh / KSA| May 6th, 2014 45 RHEDA 2000® on the Taiwan High Speed Rail Line Construction: 2003- 2006
  • 46.
    Riyadh / KSA| May 6th, 2014 46 RHEDA 2000® on the high-speed line HSL Zuid in Holland Construction: 2002- 2006
  • 47.
    Riyadh / KSA| May 6th, 2014 47 180,000 RHEDA- sleepers for the high- speed line Cologne – Frankfurt Construction: 1999- 2002
  • 48.
    Riyadh / KSA| May 6th, 2014 48 Dublin Over 8 km of RHEDA CITY track, 5.6 km of covered and 2.5 km of open track Construction: 2009-10
  • 49.
    Riyadh / KSA| May 6th, 2014 49 Over 180 km of track with the systemvariants RHEDA CITY und RHEDA CITY-G in Germany since 1998
  • 50.
    Riyadh / KSA| May 6th, 2014 50 Den Haag, The NetherlandsChur, Switzerland Croydon, England Warsaw PolandExemplary projects with RHEDA CITY in Europe
  • 51.
    Riyadh / KSA| May 6th, 2014 51 Contact Kemal Gezmis Sales Manager Middle East & North Africa (MENA) RAIL.ONE GmbH Ingolstaedter Strasse 51 92318 Neumarkt Tel +49 9181 8952-254 Fax +49 9181 8952-5050 Mobile +49 172 8818825 kemal.gezmis@railone.com www.railone.com