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Laboratory Electrical
Safety
PGS 506 Basic Concepts In Laboratory Techniques
ABDUL REHMAN
2020571801
M TECH FPE
Contents
2
⦿ Basics of Electricity
⦿ Electric current & Human
body response
⦿ Electrical equipments &
accessories at Lab and
associated hazards
⦿ Emergency procedures
3
UNDERSTANDING ELECTRICITY
AT ELEMENTARY LEVEL
1
ELECTRICITY: BASICS
⦿ Relationship between power, current, voltage and
resistance
𝑉 = 𝐼 × 𝑅
𝑃 = 𝐼 × 𝑉
𝑃 = 𝐼2 × 𝑅
Where, P = power (watts)
I = current (amperes)
V = voltage (volts)
R = resistance (ohms)
5
AC vs. DC Electricity
6
-Direct Current
-Alternating Current
Electrical
Components
7
8
ELECTRIC CURRENT &
HUMAN BODY
2
10
• Current flow of very low
intensity is perceptible
by a tongue by giving a
tangy sensation.
• Beyond that (at higher
intensity) it becomes
perceptible to the skin
and causes a tingling
sensation, then pain.
Electric
current
perception
Image Source: https://i.pinimg.com/564x/96/71/2f/96712ffc0a56c031e8f77faa6e8f524d.jpg
Effects of
Electrical
Current
on human
body
Source: Electric Shock and the Human Body https://i2.wp.com/sub.allaboutcircuits.com/images/quiz/01703x01.png
Electric
Shock
hazards
12
13
Image
Source:
Electrical
Shock
Hazard
Mike
Holt
Enterprises
http://www.mikeholt.com/htmlnews/theory/electrical-shock.gif
⦿ Electrical hazards for laboratory employees and students usually
include shock, burn, or fire hazards.
⦿ Occur when a part of the body becomes part of the electrical
circuit.
⦿ One way this can occur is by contacting a metallic part of a piece of
equipment that has become energized by contact with an
electrical conductor.
Introduction
14
Factors affecting severity of
the electrical shock
15
Amount of the current (Amps)
Pathway through the body
Duration of the exposure
Skin condition (wet or dry)
16
Electrical
shock
hazards
Primary
Electric shock
Flash burns
Secondary
Fall from heights
Injury from
mechanical hazards
Burns from Electrical
fire
Identification
Outlets & Facility wiring
⦿ Avoid overloading electrical
outlets
⦿ Label all circuit-breaker
switches
⦿ Leave at least 36" clearance in
front of electrical panels D
⦿ Ensure proper use of extension
cords
17
Laboratory Equipment
⦿ Inspect tools/ equipment before
use
⦿ Protective measures: 3-prong
plugs, Double insulation on
handheld tools, GFCI-type outlets
⦿ For any tools/ appliances that
generate heat (soldering irons,
hot plates, etc.), unplug when not
in use
18
Hard-wired equipment (e.g. specialty microscopes,
generators)
Plug-and-cord equipment (e.g. refrigeration,
centrifuges, heating baths, electrophoresis devices)
Extension cords
Power cable outlets
General Electricity requirements at Labs &
associated safety concern
ELECTRICAL SAFETY:
LAB EQUIPMENTS
3
Laboratory Equipments
Typical laboratory contains electrically-powered
equipment such as:
⦿ stirrers
⦿ shakers
⦿ pumps
⦿ hot plates
20
⦿ heaters
⦿ power supplies
⦿ ovens
⦿ electrophoresis equipment
Lab Equipments: Input Power requirements
21
Lab Equipments*: Approval
⦿ All electrical equipment used by
laboratories must be listed by a
nationally recognized testing
laboratory (NRTL), with a label
showing its approval.
⦿ Must be used in accordance with
the instructions on the listing or
labeling.
22
*Electric-operated instrument
Lab Equipments*: Repair & Maintenance
⦿ Work on electrical systems may only be done by an
electrician that is properly licensed.
⦿ Under no circumstances may laboratory personnel
undertake changes to the building electrical service.
23
*Electric-operated instrument
Precautionary measures
⦿ Laboratory personnel must always disconnect the
power source to any electrical equipment before
attempting service or repair.
⦿ Live parts of electrical equipment operating at 100
volts or more must be guarded against accidental
contact.
24
Precautionary measures (contd.)
⦿ A minimum 36-inch clearance must be maintained
around electrical controls, panels and disconnects at
all times.
⦿ When unplugging a device, be sure to pull from the
plug to prevent wiring damage.
⦿ Never override electrical safety equipment such as
guards or electrical interlocks.
25
Electrical
accessories
at Laboratory
26
Extension Cords
Power Strips
Clamp Lighting
Ground Fault Circuit Interrupters
27
Extension Cords
⦿ In general, extension cords are not appropriate where
a permanent wiring solution is available, regardless
of convenience.
⦿ Should be used only for temporary purposes and
replaced with surge protectors if needed for longer
periods of time.
28
Extension Cords (contd.)
⦿ Use only that are listed and labeled
by a Nationally Recognized Testing
Laboratory.
⦿ Adequately rated* for the intended
use and environment.
⦿ Capacity Review (ensure that you are staying within
the cord’s power rating)
29
*The rating (Operational Current, voltage, frequency etc) must be denoted not only on the original package but printed on the extension cord insulating jacket.
Extension Cords:
Safety concerns
⦿ May not be run through doors, windows, walls, or
ceilings and may not be attached to building surfaces
(i.e. walls, ceilings) by staples or other means.
⦿ Must be protected from damage and may not be
placed in such a way that they create a tripping
hazard.
30
Extension Cords: Safety concerns (contd.)
⦿ Do not run extension cords under carpets or any
other flooring for protection that was not designed
for this purpose.
31
⦿ Extension cords may not be
plugged end-to-end.
Extension Cords:
Safety concerns (contd.)
⦿ Must be inspected regularly for wear, as it is likely
occur around the plug.
⦿ Worn or frayed cords must be removed from service
and replaced.
⦿ Cracks in extension cords may not be repaired with
electrical tape.
32
Extension Cords: Safety concerns (contd.)
⦿ If the device to be powered has a third prong or
grounding pin, then only use extension cords with a
grounding pin.
33
⦿ Never remove the grounding pin to
make a three prong cord fit in a two-
prong outlet or use an adapter to
make this connection.
Power Strips
⦿ Permit more products to be plugged into the same
outlet.
⦿ Convenient but may create safety hazards when used
incorrectly.
⦿ Do not increase the amount of power available to a
location, but rather more access to the same
electrical source.
34
Power Strips (contd).
⦿ A heavy reliance generally indicates that additional
wall outlets are needed.
⦿ Use only NRTL (Nationally Recognized Testing
Laboratory) tested power strips, and be sure they are
used only as intended by their NRTL listing.
⦿ Select power strips that are properly rated for the
application.
35
Power Strips (contd).
⦿ Read and understand the manufacturer’s instructions
and limitations on the power strip.
⦿ Do not overload the circuit.
⦿ Review the capacity of the circuit and the power
requirements of all of the items plugged into it.
36
Clamp
Lighting
⦿ Refers to lamps that can be attached to
objects (such as desks, benchtops, or
equipment) using a clamp connected to
the lamp assembly.
⦿ Poses special hazards in the laboratory
due to the generation of heat and the potential for the equipment to
accidentally fall.
37
Clamp Lighting (contd).
⦿ Properly rated.
⦿ Cannot be used in a wet environment*.
⦿ Clamp lights may not be attached to any surface
within 6 feet of a water source (e.g. sinks, emergency
showers, water tanks).
38
Clamp Lighting (contd).
⦿ Prevent lights from contacting combustible materials
such as paper goods.
⦿ Do not wrap excess cord around the lamp reflector surface
gets very hot and may damage the cord jacket.
⦿ Inspect cords daily prior to use for cracks, wear, or exposed conductor
wires & discard lamps with damaged cords.
39
Ground Fault Circuit Interrupters*
⦿ Designed to protect the end
user from electrical shock.
⦿ Best management practices in
laboratory to have GFCI
protection in a wet
environment.
40
*GFCIs are not required on all circuits in laboratories.
Image
Source:
https://www.electricaltechnology.org/wp-content/uploads/2015/02/GFCI-Ground-Fault-Circuit-Interrupter.-Types-Working.png
Ground Fault Circuit Interrupters
⦿ If a laboratory currently has outlets with GFCI
protection, they should be tested at least once per
month.
⦿ Laboratory personnel are responsible for testing the
GFCI.
41
42
Ensuring correct installation of GFCI: Steps
I
• Plug a lamp into the outlet and turn it on.
II
• Next, press the “TEST” button on the GFCI. Under properly functioning conditions, the GFCI’s
“RESET” button should pop out and the light will turn off.
III
• Press the “RESET” button to restore power to the outlet.
IV
• If the “RESET” button pops out but the light does not go out, the GFCI has been improperly wired.
• Contact Maintenance to correct the wiring errors
V
• If the “RESET” button does not pop out, the GFCI is defective and should be replaced.
Safety
Considerations
43
Finding damaged or defective Equipment
⦿ Experiencing shocks, even
mild shocks, when the
equipment is touched.
⦿ Abnormal heat generation.
⦿ Arcing, sparking, or
smoking from the
equipment.
44
Electricity and Flammable Materials
⦿ Keep flammable materials away from electrical
equipment equipment may serve as a source of ignition for flammable or explosive
vapors.
⦿ Receptacles providing power for equipment used
inside a fume hood should be located outside the
hood.
45
Image Source: https://info.muellerelectric.com/hs-
fs/hubfs/grounding%20and%20bonding.gif?width=400&height=235&name=grounding%20and%20bonding.gif
Electricity and Flammable Materials
(contd.)
Make sure that equipment
used where flammable
vapors may be present is
specially rated to not
produce sparks
46
Image Source: ABCs of Fire Extinguishers https://fireprevention.utexas.edu/firesafety/abcs-fire-extinguishers
Precautions
⦿ Be aware that if drying ovens are used to dry organic
materials, vapors may accumulate inside the oven
and/or escape into the lab atmosphere.
47
⦿ Take care to prevent developing
explosive mixtures in air by not drying
organic materials that can lead to fire.
Safety
Devices
48
49
50
Fuses
⦿ Protect electrical wiring from
carrying too much current.
⦿ Protect malfunctioning
equipment from drawing too
much current.
⦿ Conductor melts if too much
current flows through fuse.
⦿ Can only be used once.
⦿ Always use the correct fuse.
Circuit Breakers
⦿ Protect electrical wiring
from carrying too much
current.
⦿ Mechanical switch is driven
by an electromagnet.
⦿ Can be reset many times.
EMERGENCY PROCEDURES
4
Response to Electrical Shock
Protect
yourself
Call
National
Medical
Emergency
Helpline
Number
112
Warn
others
about the
hazards
Move
victim to a
safe place
is possible
Give
necessary
First Aid (If
trained)
Notify
supervisor
52
53
Key take-aways
Understand
the hazards
and
associated
risk of task
being
performed
Carefully
examine the
equipment &
circuit
functions
Ensure
proper
training
before use of
equipment
Don’t be
afraid to ask
for help
54
Thank You
55
References
⦿ Handbook of laboratory Safety, Furr, A. Keith Ph.D. "Frontmatter“
CRC Boca Raton: CRC Press LLC,2000
⦿ The Effect of Electric Current on the Human Body Conference on
Systems, Signal Processing and Electronics Engineering
(ICSSEE'2012) December 26-27, 2012 Dubai (UAE)
⦿ Electrical Safety in the Laboratory Joshua D. Horvath et al.,
Carnegie Mellon University
⦿ https://www.safety.fsu.edu/safety_manual/Electrical%20Safety
%20in%20the%20Laboratory.pdf
56

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Laboratory Electrical safety

  • 1. Laboratory Electrical Safety PGS 506 Basic Concepts In Laboratory Techniques ABDUL REHMAN 2020571801 M TECH FPE
  • 2. Contents 2 ⦿ Basics of Electricity ⦿ Electric current & Human body response ⦿ Electrical equipments & accessories at Lab and associated hazards ⦿ Emergency procedures
  • 3. 3
  • 5. ELECTRICITY: BASICS ⦿ Relationship between power, current, voltage and resistance 𝑉 = 𝐼 × 𝑅 𝑃 = 𝐼 × 𝑉 𝑃 = 𝐼2 × 𝑅 Where, P = power (watts) I = current (amperes) V = voltage (volts) R = resistance (ohms) 5
  • 6. AC vs. DC Electricity 6 -Direct Current -Alternating Current
  • 8. 8
  • 10. 10 • Current flow of very low intensity is perceptible by a tongue by giving a tangy sensation. • Beyond that (at higher intensity) it becomes perceptible to the skin and causes a tingling sensation, then pain. Electric current perception Image Source: https://i.pinimg.com/564x/96/71/2f/96712ffc0a56c031e8f77faa6e8f524d.jpg
  • 11. Effects of Electrical Current on human body Source: Electric Shock and the Human Body https://i2.wp.com/sub.allaboutcircuits.com/images/quiz/01703x01.png
  • 14. ⦿ Electrical hazards for laboratory employees and students usually include shock, burn, or fire hazards. ⦿ Occur when a part of the body becomes part of the electrical circuit. ⦿ One way this can occur is by contacting a metallic part of a piece of equipment that has become energized by contact with an electrical conductor. Introduction 14
  • 15. Factors affecting severity of the electrical shock 15 Amount of the current (Amps) Pathway through the body Duration of the exposure Skin condition (wet or dry)
  • 16. 16 Electrical shock hazards Primary Electric shock Flash burns Secondary Fall from heights Injury from mechanical hazards Burns from Electrical fire
  • 17. Identification Outlets & Facility wiring ⦿ Avoid overloading electrical outlets ⦿ Label all circuit-breaker switches ⦿ Leave at least 36" clearance in front of electrical panels D ⦿ Ensure proper use of extension cords 17 Laboratory Equipment ⦿ Inspect tools/ equipment before use ⦿ Protective measures: 3-prong plugs, Double insulation on handheld tools, GFCI-type outlets ⦿ For any tools/ appliances that generate heat (soldering irons, hot plates, etc.), unplug when not in use
  • 18. 18 Hard-wired equipment (e.g. specialty microscopes, generators) Plug-and-cord equipment (e.g. refrigeration, centrifuges, heating baths, electrophoresis devices) Extension cords Power cable outlets General Electricity requirements at Labs & associated safety concern
  • 20. Laboratory Equipments Typical laboratory contains electrically-powered equipment such as: ⦿ stirrers ⦿ shakers ⦿ pumps ⦿ hot plates 20 ⦿ heaters ⦿ power supplies ⦿ ovens ⦿ electrophoresis equipment
  • 21. Lab Equipments: Input Power requirements 21
  • 22. Lab Equipments*: Approval ⦿ All electrical equipment used by laboratories must be listed by a nationally recognized testing laboratory (NRTL), with a label showing its approval. ⦿ Must be used in accordance with the instructions on the listing or labeling. 22 *Electric-operated instrument
  • 23. Lab Equipments*: Repair & Maintenance ⦿ Work on electrical systems may only be done by an electrician that is properly licensed. ⦿ Under no circumstances may laboratory personnel undertake changes to the building electrical service. 23 *Electric-operated instrument
  • 24. Precautionary measures ⦿ Laboratory personnel must always disconnect the power source to any electrical equipment before attempting service or repair. ⦿ Live parts of electrical equipment operating at 100 volts or more must be guarded against accidental contact. 24
  • 25. Precautionary measures (contd.) ⦿ A minimum 36-inch clearance must be maintained around electrical controls, panels and disconnects at all times. ⦿ When unplugging a device, be sure to pull from the plug to prevent wiring damage. ⦿ Never override electrical safety equipment such as guards or electrical interlocks. 25
  • 27. Extension Cords Power Strips Clamp Lighting Ground Fault Circuit Interrupters 27
  • 28. Extension Cords ⦿ In general, extension cords are not appropriate where a permanent wiring solution is available, regardless of convenience. ⦿ Should be used only for temporary purposes and replaced with surge protectors if needed for longer periods of time. 28
  • 29. Extension Cords (contd.) ⦿ Use only that are listed and labeled by a Nationally Recognized Testing Laboratory. ⦿ Adequately rated* for the intended use and environment. ⦿ Capacity Review (ensure that you are staying within the cord’s power rating) 29 *The rating (Operational Current, voltage, frequency etc) must be denoted not only on the original package but printed on the extension cord insulating jacket.
  • 30. Extension Cords: Safety concerns ⦿ May not be run through doors, windows, walls, or ceilings and may not be attached to building surfaces (i.e. walls, ceilings) by staples or other means. ⦿ Must be protected from damage and may not be placed in such a way that they create a tripping hazard. 30
  • 31. Extension Cords: Safety concerns (contd.) ⦿ Do not run extension cords under carpets or any other flooring for protection that was not designed for this purpose. 31 ⦿ Extension cords may not be plugged end-to-end.
  • 32. Extension Cords: Safety concerns (contd.) ⦿ Must be inspected regularly for wear, as it is likely occur around the plug. ⦿ Worn or frayed cords must be removed from service and replaced. ⦿ Cracks in extension cords may not be repaired with electrical tape. 32
  • 33. Extension Cords: Safety concerns (contd.) ⦿ If the device to be powered has a third prong or grounding pin, then only use extension cords with a grounding pin. 33 ⦿ Never remove the grounding pin to make a three prong cord fit in a two- prong outlet or use an adapter to make this connection.
  • 34. Power Strips ⦿ Permit more products to be plugged into the same outlet. ⦿ Convenient but may create safety hazards when used incorrectly. ⦿ Do not increase the amount of power available to a location, but rather more access to the same electrical source. 34
  • 35. Power Strips (contd). ⦿ A heavy reliance generally indicates that additional wall outlets are needed. ⦿ Use only NRTL (Nationally Recognized Testing Laboratory) tested power strips, and be sure they are used only as intended by their NRTL listing. ⦿ Select power strips that are properly rated for the application. 35
  • 36. Power Strips (contd). ⦿ Read and understand the manufacturer’s instructions and limitations on the power strip. ⦿ Do not overload the circuit. ⦿ Review the capacity of the circuit and the power requirements of all of the items plugged into it. 36
  • 37. Clamp Lighting ⦿ Refers to lamps that can be attached to objects (such as desks, benchtops, or equipment) using a clamp connected to the lamp assembly. ⦿ Poses special hazards in the laboratory due to the generation of heat and the potential for the equipment to accidentally fall. 37
  • 38. Clamp Lighting (contd). ⦿ Properly rated. ⦿ Cannot be used in a wet environment*. ⦿ Clamp lights may not be attached to any surface within 6 feet of a water source (e.g. sinks, emergency showers, water tanks). 38
  • 39. Clamp Lighting (contd). ⦿ Prevent lights from contacting combustible materials such as paper goods. ⦿ Do not wrap excess cord around the lamp reflector surface gets very hot and may damage the cord jacket. ⦿ Inspect cords daily prior to use for cracks, wear, or exposed conductor wires & discard lamps with damaged cords. 39
  • 40. Ground Fault Circuit Interrupters* ⦿ Designed to protect the end user from electrical shock. ⦿ Best management practices in laboratory to have GFCI protection in a wet environment. 40 *GFCIs are not required on all circuits in laboratories. Image Source: https://www.electricaltechnology.org/wp-content/uploads/2015/02/GFCI-Ground-Fault-Circuit-Interrupter.-Types-Working.png
  • 41. Ground Fault Circuit Interrupters ⦿ If a laboratory currently has outlets with GFCI protection, they should be tested at least once per month. ⦿ Laboratory personnel are responsible for testing the GFCI. 41
  • 42. 42 Ensuring correct installation of GFCI: Steps I • Plug a lamp into the outlet and turn it on. II • Next, press the “TEST” button on the GFCI. Under properly functioning conditions, the GFCI’s “RESET” button should pop out and the light will turn off. III • Press the “RESET” button to restore power to the outlet. IV • If the “RESET” button pops out but the light does not go out, the GFCI has been improperly wired. • Contact Maintenance to correct the wiring errors V • If the “RESET” button does not pop out, the GFCI is defective and should be replaced.
  • 44. Finding damaged or defective Equipment ⦿ Experiencing shocks, even mild shocks, when the equipment is touched. ⦿ Abnormal heat generation. ⦿ Arcing, sparking, or smoking from the equipment. 44
  • 45. Electricity and Flammable Materials ⦿ Keep flammable materials away from electrical equipment equipment may serve as a source of ignition for flammable or explosive vapors. ⦿ Receptacles providing power for equipment used inside a fume hood should be located outside the hood. 45 Image Source: https://info.muellerelectric.com/hs- fs/hubfs/grounding%20and%20bonding.gif?width=400&height=235&name=grounding%20and%20bonding.gif
  • 46. Electricity and Flammable Materials (contd.) Make sure that equipment used where flammable vapors may be present is specially rated to not produce sparks 46 Image Source: ABCs of Fire Extinguishers https://fireprevention.utexas.edu/firesafety/abcs-fire-extinguishers
  • 47. Precautions ⦿ Be aware that if drying ovens are used to dry organic materials, vapors may accumulate inside the oven and/or escape into the lab atmosphere. 47 ⦿ Take care to prevent developing explosive mixtures in air by not drying organic materials that can lead to fire.
  • 49. 49
  • 50. 50 Fuses ⦿ Protect electrical wiring from carrying too much current. ⦿ Protect malfunctioning equipment from drawing too much current. ⦿ Conductor melts if too much current flows through fuse. ⦿ Can only be used once. ⦿ Always use the correct fuse. Circuit Breakers ⦿ Protect electrical wiring from carrying too much current. ⦿ Mechanical switch is driven by an electromagnet. ⦿ Can be reset many times.
  • 52. Response to Electrical Shock Protect yourself Call National Medical Emergency Helpline Number 112 Warn others about the hazards Move victim to a safe place is possible Give necessary First Aid (If trained) Notify supervisor 52
  • 53. 53
  • 54. Key take-aways Understand the hazards and associated risk of task being performed Carefully examine the equipment & circuit functions Ensure proper training before use of equipment Don’t be afraid to ask for help 54
  • 56. References ⦿ Handbook of laboratory Safety, Furr, A. Keith Ph.D. "Frontmatter“ CRC Boca Raton: CRC Press LLC,2000 ⦿ The Effect of Electric Current on the Human Body Conference on Systems, Signal Processing and Electronics Engineering (ICSSEE'2012) December 26-27, 2012 Dubai (UAE) ⦿ Electrical Safety in the Laboratory Joshua D. Horvath et al., Carnegie Mellon University ⦿ https://www.safety.fsu.edu/safety_manual/Electrical%20Safety %20in%20the%20Laboratory.pdf 56