Konecranes certified inspectors and trained technicians provide an accurate assessment of the condition of your overhead crane. They evaluate risks, identify improvement opportunities and provide recommendations. An active preventive maintenance program is crucial to improving safety and productivity. Preventive maintenance can reduce downtime and increase reliability. We create a proactive customized maintenance plan based on your equipment, application and duty cycle.

1. INSPECTIONS AND PREVENTIVE MAINTENANCE

2. INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACT
INSPECTIONS AND
PREVENTIVE
MAINTENANCE
Konecranes certified inspectors and trained technicians
provide an accurate assessment of the condition of your
equipment. They evaluate risks, identify improvement
opportunities and provide recommendations.
An active preventive maintenance program is crucial to
improving safety and productivity. Preventive maintenance
can reduce downtime and increase reliability. We create a
proactive customized maintenance plan based on your
equipment, application and duty cycle.
SUPPLEMENT
PREVENTIVE MAINTENANCE INSPECTIONS

3. ROUTINE MAINTENANCE
PREVENTIVE
MAINTENANCE
INSPECTIONS
PM Inspections identify risks and
improvement opportunities. Our vast
experience and expertise allow us to
tailor preventive maintenance to each
manufacturer’s recommendations.
Our trained technicians utilize our
proprietary MAINMAN maintenance
software and procedures.
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

4. ROUTINE
MAINTENANCE
Routine Maintenance has been
designed to perform maintenance work,
such as adjusting and lubricating with
the intent of satisfying manufacturers’
maintenance instructions.
Regular routine maintenance can help
reduce component wear and unplanned
stoppages, and maintain equipment
performance and availability.
COMPLIANCE INSPECTIONS
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

5. COMPLIANCE
INSPECTIONS
Compliance Inspections are
designed to satisfy regulatory
requirements. Our trained
inspectors and technicians are your
go-to experts on local regulations.
In some countries, regulations
require the use of a third party.
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

6. SERVICE PRODUCTS
TAILORED TO YOUR
REQUIREMENTS
In most countries, our MAINMAN™ Planned
Maintenance product combines preventive
maintenance inspections with routine maintenance
and forms the foundation for our CARE Preventive
Maintenance Program. Where permitted, we can
also perform compliance inspections to satisfy
local regulatory requirements.
MAINMAN ASSESSMENT
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

7. SERVICE PRODUCTS
TAILORED TO YOUR
REQUIREMENTS
In the United States and Canada, our MAINMAN™
Assessment product is a preventive maintenance
inspection that is designed to give you an in-depth
view of the condition of your equipment. MAINMAN
Assessment forms the foundation of our CARE
Preventive Maintenance Program and satisfies the
requirements of the periodic compliance inspection.
Routine maintenance is always recommended
alongside a MAINMAN Assessment.
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

8. RISK AND
RECOMMENDATION
METHOD
No matter which service product is being applied,
our Risk and Recommendation Method drives our
evaluation and consultative process and provides
you with documented safety and production
action items.
COMPONENT CONDITION
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

9. COMPONENT
CONDITION
Each component is inspected in order to ascertain
its condition. Failures, deficiencies and violations
are documented and assigned one of three risk
types: safety, production, or undetermined.
In addition, a variety of improvement opportunities
can be identified.
Recommended actions are determined and
discussed with you.
SAFETY RISK
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

10. SAFETY
RISK
The most critical risk type, a safety risk,
indicates the risk of injury or danger. If a
safety risk is identified, the equipment is
unsafe to use before it is repaired or
otherwise returned to an acceptable condition.
PRODUCTION RISK
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

11. PRODUCTION
RISK
A production risk indicates a risk of
disruption to or loss to production due
to the potential failure of a component.
UNDETERMINED RISK
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

12. UNDETERMINED
RISK
An undetermined risk indicates that the
condition could not be verified through visual
inspection, under the scope of services
provided, as a result of asset configuration
and obstruction. In the event of an
undetermined risk, we would normally
recommend a deeper look at the component
using a Consultation Services product.
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

13. OUR CONSULTATIVE
APPROACH
Only Konecranes provides expert advice every
step of the way. Our consultative approach can
help guide your decision-making. We don’t just
drop off a report on the way out. We take time to
meet with you one-on-one and share our findings,
provide recommendations based on our industry-
leading expertise and discuss how each
action impacts your operations and the entire
health of your business.
SAFETY REVIEW
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

14. SAFETY
REVIEW
This equipment-level review is
to inform you of detected
safety-related faults or issues
before the technician leaves
your site or before the
equipment is returned to
operation.
VISIT REVIEW
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

15. VISIT
REVIEW
Following the completion of
each service request, our
inspector or technician will
share the insights of their
inspection or maintenance
findings and review the
identified risks and
recommended actions.
SERVICE REVIEW
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

16. SERVICE
REVIEW
A service professional from
your local branch will follow up
with you to go through open
recommendations and quotes,
answer your questions and
plan next steps.
BUSINESS REVIEW
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

17. BUSINESS
REVIEW
This business-level review of your
current maintenance program is
aimed at demonstrating a return on
investment and driving continuous
improvement.
The Business Review includes a
comprehensive review of your current
maintenance program with
Konecranes, including all agreement
activities over the history of the
relationship.
The yourKONECRANES.com customer
portal contains the information
presented in your review such as
agreement information and spend.
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

18. ONLINE ACCESS TO
MAINTENANCE
RECORDS
Our customer portal, yourKONECRANES.com,
gives you quick and easy access to your crane
maintenance information. Usage data from
TRUCONNECT and maintenance data and asset
details from MAINMAN are linked, giving you a
transparent view of events and activities over any
selected time interval.
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

19. SUPPLEMENT YOUR
INSPECTIONS AND
PM PROGRAM
Some components that are not readily accessible
for inspection without disassembly may pose an
undetermined risk. Konecranes uses advanced
technology and non-destructive testing (NDT) to
uncover latent or hidden defects.
GEAR CASE INSPECTION
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

20. GEAR CASE
INSPECTION
Cranes that have been used heavily, or that have
been in service for many years, can develop
cumulative fatigue and other adverse
characteristics. In extreme conditions, a gear case
might fail catastrophically, resulting in a load drop.
In a Gear Case Inspection, internal components are
assessed using an endoscope and oil analysis. In
some cases the gear case is disassembled to
perform non-destructive testing on the internal
components.
COUPLING INSPECTION
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

21. COUPLING
INSPECTION
Couplings are critical components for safe crane
operation and in some cases need to be
disassembled for inspection.
Proper alignment, assembly and lubrication are
crucial for proper coupling life.
HOOK/SHANK INSPECTION
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

22. HOOK/SHANK
INSPECTION
Non-destructive testing is available to uncover
latent defects in the hook and shank.
We utilize various proven non-destructive testing
techniques such as dye penetrant, magnetic
particle and magnetic rubber, in addition to the
visual inspection and measurements normally
performed during a hook inspection.
ROPEQ MAGNETIC ROPE INSPECTION
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

23. ROPEQ MAGNETIC
ROPE INSPECTION
The internal wires, strands and core that are not
readily visible are inspected with an
electromagnetic device.
RopeQ is recommended for any wire rope
application and is particularly useful in process
cranes in constant use, cranes that are used only
occasionally, ropes that are particularly hard to
inspect visually and in post-accident inspections.
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT

24. Contact Konecranes to learn more about
inspections and preventive maintenance.
FOLLOW US
Konecranes is a world-leading group of Lifting Businesses™ offering lifting
equipment and services that improve productivity in a wide variety of
industries. The company is listed on Nasdaq Helsinki Ltd (symbol: KCR1V).
With approximately 12,000 employees at 600 locations in nearly 50
countries we have the resources, technology and determination to deliver
on the promise of Lifting Businesses™.
© 2016 Konecranes. All rights reserved. ‘Konecranes’, ‘Lifting
Businesses’, , TRUCONNECT, CXT, are either registered trademarks or
trademarks of Konecranes Global Corporation.
TWITTERLINKEDIN YOUTUBE
VISIT KONECRANES.COM
INSPECTIONS AND PM PRODUCTS RISK & RECOMMENDATION CONSULTATIVE APPROACH PORTAL CONTACTSUPPLEMENT