Learn about the most common reasons for gauge failures and best practice solutions to address them. Information is based on audits of more than 150,000 gauge installations by WIKA's Full Audit Service team.
ERIKS Condition Monitoring, Diagnosis and cureERIKS UK
ERIKS provides condition monitoring services that not only diagnose potential issues with machines but also prescribe solutions or "cures". ERIKS collects and analyzes machine data to detect failures or deviations, then uses its expertise to diagnose the root cause and offer repairs, replacements, or upgrades. ERIKS takes a holistic approach considering the entire machine system, and as an SKF certified partner, can address issues beyond its normal scope.
Predictive maintenance helps diagnose the condition of an asset to estimate when maintenance should be performed. It is considered to be one of the driving forces for improving productivity.
XMPLR Data Analytics in Power GenerationScott Affelt
This document discusses opportunities for using data analytics in power generation. It outlines how data analytics can help improve efficiency, reliability, emissions, and flexibility through approaches like predictive maintenance. Advanced pattern recognition and prognostics are highlighted as particularly useful methods. Predictive maintenance allows issues to be addressed before failures occur, reducing downtime and maintenance costs. Implementing these approaches faces challenges regarding data collection, expertise, accuracy, and security. Overall, data analytics can help operators better manage assets and improve generation reliability through early fault detection and useful life predictions.
The document discusses predictive maintenance in oil refineries using analytics. It notes that most refinery shutdowns are unplanned and due to mechanical failures. Traditional maintenance methods are reactive or preventive. Predictive analytics uses real-time equipment data and historical maintenance records to monitor equipment health and estimate remaining lifespan. This allows refineries to schedule maintenance more efficiently to avoid breakdowns and reduce downtime. The document provides examples of predictive algorithms and dashboards that can integrate data for predictive maintenance to optimize operations and supply chain processes. It estimates that a typical 100,000 bpd refinery could save over $3.5 million annually through predictive maintenance.
Documented evidence with regard to the adherence to the required safety integrity level (SIL) within the scope of the
safety life cycle has to be delivered in order to proof that the imple-mentation of safety systems (Safety Instrumented
Systems SIS) in the process industry has been executed according to professional standards. When carrying out the hazard
analysis and the risk assessment, safety functions (Safety Instrumented Function SIF) will be estab-lished and evaluated
against a required SIL. The achievable SIL both for systematic defaults and for random failures can be established for each
safety function being carried out by means of a safety system. The established SIL has to be in conformity with or better
than the required SIL. The engineers of the weyer group will establish the respective SIL-level of the plant, taking the data
delivered by the manufacturers as the calculation base.
Root-cause classification of composite pipeline failures and advanced risk assessment model.
The key to avoiding failures of composite pipelines is to moderate operating practices to avoid application of excessive axial forces at fixed / anchored joints.
Introduction to infrared condition monitoring with Viking Mining Services.VikingServices
Viking Mining Services has developed a non-destructive thermography inspection system to monitor industrial equipment like mining machinery. Through regular thermography inspections, Viking has helped clients identify issues early and save millions in reduced downtime and increased warranty claims. The document outlines Viking's inspection process and thermal imaging equipment, and explains how their thermography services can increase safety, decrease unplanned maintenance, limit inspection downtime, and provide real-time solutions through remote equipment monitoring and trend analysis.
Learn about the most common reasons for gauge failures and best practice solutions to address them. Information is based on audits of more than 150,000 gauge installations by WIKA's Full Audit Service team.
ERIKS Condition Monitoring, Diagnosis and cureERIKS UK
ERIKS provides condition monitoring services that not only diagnose potential issues with machines but also prescribe solutions or "cures". ERIKS collects and analyzes machine data to detect failures or deviations, then uses its expertise to diagnose the root cause and offer repairs, replacements, or upgrades. ERIKS takes a holistic approach considering the entire machine system, and as an SKF certified partner, can address issues beyond its normal scope.
Predictive maintenance helps diagnose the condition of an asset to estimate when maintenance should be performed. It is considered to be one of the driving forces for improving productivity.
XMPLR Data Analytics in Power GenerationScott Affelt
This document discusses opportunities for using data analytics in power generation. It outlines how data analytics can help improve efficiency, reliability, emissions, and flexibility through approaches like predictive maintenance. Advanced pattern recognition and prognostics are highlighted as particularly useful methods. Predictive maintenance allows issues to be addressed before failures occur, reducing downtime and maintenance costs. Implementing these approaches faces challenges regarding data collection, expertise, accuracy, and security. Overall, data analytics can help operators better manage assets and improve generation reliability through early fault detection and useful life predictions.
The document discusses predictive maintenance in oil refineries using analytics. It notes that most refinery shutdowns are unplanned and due to mechanical failures. Traditional maintenance methods are reactive or preventive. Predictive analytics uses real-time equipment data and historical maintenance records to monitor equipment health and estimate remaining lifespan. This allows refineries to schedule maintenance more efficiently to avoid breakdowns and reduce downtime. The document provides examples of predictive algorithms and dashboards that can integrate data for predictive maintenance to optimize operations and supply chain processes. It estimates that a typical 100,000 bpd refinery could save over $3.5 million annually through predictive maintenance.
Documented evidence with regard to the adherence to the required safety integrity level (SIL) within the scope of the
safety life cycle has to be delivered in order to proof that the imple-mentation of safety systems (Safety Instrumented
Systems SIS) in the process industry has been executed according to professional standards. When carrying out the hazard
analysis and the risk assessment, safety functions (Safety Instrumented Function SIF) will be estab-lished and evaluated
against a required SIL. The achievable SIL both for systematic defaults and for random failures can be established for each
safety function being carried out by means of a safety system. The established SIL has to be in conformity with or better
than the required SIL. The engineers of the weyer group will establish the respective SIL-level of the plant, taking the data
delivered by the manufacturers as the calculation base.
Root-cause classification of composite pipeline failures and advanced risk assessment model.
The key to avoiding failures of composite pipelines is to moderate operating practices to avoid application of excessive axial forces at fixed / anchored joints.
Introduction to infrared condition monitoring with Viking Mining Services.VikingServices
Viking Mining Services has developed a non-destructive thermography inspection system to monitor industrial equipment like mining machinery. Through regular thermography inspections, Viking has helped clients identify issues early and save millions in reduced downtime and increased warranty claims. The document outlines Viking's inspection process and thermal imaging equipment, and explains how their thermography services can increase safety, decrease unplanned maintenance, limit inspection downtime, and provide real-time solutions through remote equipment monitoring and trend analysis.
Konecranes Inspections and Preventive MaintenanceKonecranes
Konecranes certified inspectors and trained technicians
provide an accurate assessment of the condition of your
overhead crane. They evaluate risks, identify improvement
opportunities and provide recommendations.
An active preventive maintenance program is crucial to
improving safety and productivity. Preventive maintenance
can reduce downtime and increase reliability. We create a
proactive customized maintenance plan based on your
equipment, application and duty cycle.
Are You Ready For Your Next Air Quality Facility Inspection?All4 Inc.
Regulatory agencies conduct both scheduled and unannounced inspections of air quality facilities. To prepare, facilities should thoroughly review all operating permits and records, conduct a pre-inspection of the plant and equipment, and have knowledgeable staff available during the inspection. Facilities should be cooperative, well-organized, and able to provide any requested records or information to make the inspection go as smoothly as possible. Unscheduled inspections often follow issues like notices of violation or ongoing new construction, so facilities should always be prepared for a potential surprise inspection.
The Predictive Maintenance solution accelerator is an end-to-end solution for a business scenario that predicts the point at which a failure is likely to occur. Use this solution accelerator proactively to optimize maintenance and to create automatic alerts and actions for remote diagnostics, maintenance requests, and other workflows. The solution combines key Azure IoT services like IoT Hub and Stream analytic.
The document discusses reviewing safety management systems for mines and petroleum sites. It notes that operators must review their SMS within 12 months of starting operations and every 3 years after. Additionally, if a risk control measure is revised, the SMS must be reviewed and revised accordingly. The review should consider audit results, incident reports, hazard identification, and regulatory changes. Information like these can help inform the SMS review process. The review aims to improve safety performance and prioritize higher risk issues through developing an action plan with tracked progress.
SMART PUMPS NEW BUSINESS MODELS WITH IoT (INTERNT OF THINGS)Ashish Saxena
Centrifugal slurry pumps are used in many applications such as in the mining, chemical and in the industrial plants. Making pumps smart by implementing IoT has enabled the companies to change the business model and go from reactive to predictive operating strategies.
Asset risk management of bulk materials handling machines rrmorgan1209
Large materials handling machines such as stackers, reclaimers and shiploaders are typically of welded steel construction balanced by a large counterweight. They are normally capable of long travelling, slewing and luffing motions and must withstand repetitive dynamic loads. Historically, such machines have experienced higher failure rates than other types of structures. The main risks are typically machine collisions, corrosion and structural fatigue cracking. The structural integrity of a machine is dependent on the structural, mechanical, electrical, and control systems operating correctly. The distinguishing feature of mobile equipment for continuous handling of bulk materials is the inherent high level of risk and the very large cost of addressing the failure consequences. This
difference justifies specific processes to manage this risk.
The 2020 GeoTherm main company brochure showing the current inspection and services for our onshore industry and maritime services, used thoughout the world to minimise risks associated with power outages, fire and water integrity issues. Keeping businesses and vessels in operation, regardless of their location.
Downtime in manufacturing is very expensive, costing on average $2.5 million per hour. Traditional condition monitoring methods are also expensive, slow, require specialized training and interpretation, and cannot scale effectively. Senseye provides an automated cloud-based predictive maintenance solution that uses machine learning and prognostics to reduce unplanned downtime and maximize efficiency. It offers scalability, ease of use, embedded mechanical expertise, and prognostics to forecast remaining useful life. Case studies demonstrate cost savings of 10-40% in maintenance costs and 30-50% reduction in downtime for customers in automotive, security ink, and animal feed manufacturing.
Lifecycle Care is our comprehensive and systematic approach to maintenance, supported by world-class tools and processes. In order to deliver Lifecycle Care in Real Time, we use the Industrial Internet, connecting data, machines and people. We bring together usage and maintenance data and combine it with our knowledge and experience, providing insights that allow our customers to optimize their maintenance operations and activities.
This document summarizes South Staffs Water's methodology for calculating asset health operational delivery incentives (ODIs) for 2015-2020. It defines the indicators, thresholds, weightings, and calculation methodology used to assess asset health for infrastructure and non-infrastructure assets. Performance on five sub-indicators are combined into a composite score for each asset category. Financial penalties will be assessed based on three-year rolling averages, with annual penalties for "marginal" asset health and one-time penalties if asset health is deemed "deteriorating".
TRAC Oil & Gas and Airscope Industries have joined together to provide remote visual inspections (RVI) using unmanned aerial vehicles (UAVs) for the oil and gas industry. UAV inspections allow assets to be inspected from new perspectives without manned entry and reduce risks. Inspections are planned with clients and capture video, images, and data for detailed reporting. Reports are analyzed to determine required maintenance and inspections, improving planning and reducing costs. Certified pilots conduct safe and regulated UAV operations to inspect assets and infrastructure for clients.
The Augustus Group provides mechanical integrity and risk-based inspection services to various industries including petroleum and chemicals, oil and gas, food and pharmaceuticals, and power. Their principal services include implementing full scope mechanical integrity programs, performing risk-based inspections of facilities and equipment, and assisting with incident investigations. They have experience implementing risk-based inspection programs using various software at numerous client sites worldwide. Their mission is to assist clients with problem solving through project management, engineering consulting, and technology transfer and implementation services focused on mechanical integrity and leak reduction.
The document discusses the importance of an accurate asset register for maintaining integrity, reliability, and compliance. It describes services for verifying an asset register by comparing it to as-built drawings, physically verifying equipment, and building a complete register using engineering documents. On average, 27% of content in client asset registers was found to be missing or incorrect, including 51% of equipment and 6.5% of safety critical equipment. Developing a comprehensive asset register provides control over maintenance and spare parts, helps develop maintenance strategies, and captures reliability data.
Permit to Work software proves to be a very useful and convenient tool to establish control, co-ordination and communication, following correct work sequences among the participating agencies.
Web based software lets you use intranet or the internet to run Permit To Work to every desktop and work location in an organization. It replaces the need for "paper based" permit to work systems with approvals via electronic signatures, while the final output is a printed "permit" for display at the worksite with all the details of the work, the risk assessment and isolation & other certificates.
Permit To Work Software has capability to adapt the client's existing procedure and its work environment. No requirement to change whole system, boost system implementation on time.
Learn More about ASK-EHS Permit to Work Software - http://www.ask-ehs.com/software/permit-to-work-software.html
A company founded in 2015 provides thermal imaging services to electrical, mechanical, and building industries using qualified thermographic engineers with extensive experience. They carry out non-intrusive thermal imaging surveys of electrical assets like switchgear, transformers, and motors, as well as mechanical assets like conveyor belts, bearings, pulleys, and compressors. Using thermal cameras, they detect infrared radiation to identify potential temperature anomalies and produce a report, helping clients take a proactive approach to maintenance to reduce failures, losses, and costs.
Konecranes Overhead Crane Preventive Maintenance White PaperKonecranes
An effective preventive maintenance program for cranes consists of several key attributes: 1) trained inspectors and technicians conduct preventive maintenance inspections and routine maintenance according to manufacturer guidelines; 2) risk assessments are performed to document component conditions and prioritize safety issues; and 3) review and consultation processes provide recommendations to optimize maintenance spending and improve safety, productivity, and reliability.
Sunoco uses its eCAT system powered by Essential Suite software to manage compliance with Title V of the Clean Air Act. eCAT tracks the hundreds of thousands of tasks required to comply with Title V permits and assigns them to individuals, improving accountability. It allows Sunoco to identify compliance requirements, communicate tasks, and track their completion, catching noncompliance early. Using eCAT has helped Sunoco reduce deviations and pass corporate audits, saving time on reporting which used to take weeks but now takes days. While initially focused on Title V, eCAT can also track requirements for health, safety, and other business areas.
Understand the incident lifecycle below - it stands important to analyze incidents that can negatively impact workers, business operations, and physical assets.
Incorporating a predictive maintenance strategy has been proven to provide savings. Learn how to use your pressure and temperature gauges as part of your initiatives.
Most system designers and project managers look at the
project procurement, installation and deployment costs when
they price a project.
However, the costs of an automation system spread over the
whole life cycle of the plant and should include costs of system
failures, maintenance, health-checking etc.
Perhaps most important is the cost in terms of loss of plant
function should faults develop during the lifetime of the plant.
Spending a little more at procurement time can repay many
times over.
Good fault tolerant design need not be more expensive.
Sometimes fault tolerance can be achieved with just a little
thought at no additional cost.
Eliminating Weak Links: How a Pressure Sensor Can Affect Equipment ReliabilityWIKA Instrument, LP
Every year, your customers must overcome a number of obstacles that threaten their operations: increasing material costs, unpredictable weather, government regulation, and unplanned equipment downtime. You can’t control the weather, but you can help them by ensuring the reliability of your equipment.
This presentation will cover the downside of selecting the wrong sensor as well as the criteria for choosing one that best fits your—and your customers’—needs.
Konecranes Inspections and Preventive MaintenanceKonecranes
Konecranes certified inspectors and trained technicians
provide an accurate assessment of the condition of your
overhead crane. They evaluate risks, identify improvement
opportunities and provide recommendations.
An active preventive maintenance program is crucial to
improving safety and productivity. Preventive maintenance
can reduce downtime and increase reliability. We create a
proactive customized maintenance plan based on your
equipment, application and duty cycle.
Are You Ready For Your Next Air Quality Facility Inspection?All4 Inc.
Regulatory agencies conduct both scheduled and unannounced inspections of air quality facilities. To prepare, facilities should thoroughly review all operating permits and records, conduct a pre-inspection of the plant and equipment, and have knowledgeable staff available during the inspection. Facilities should be cooperative, well-organized, and able to provide any requested records or information to make the inspection go as smoothly as possible. Unscheduled inspections often follow issues like notices of violation or ongoing new construction, so facilities should always be prepared for a potential surprise inspection.
The Predictive Maintenance solution accelerator is an end-to-end solution for a business scenario that predicts the point at which a failure is likely to occur. Use this solution accelerator proactively to optimize maintenance and to create automatic alerts and actions for remote diagnostics, maintenance requests, and other workflows. The solution combines key Azure IoT services like IoT Hub and Stream analytic.
The document discusses reviewing safety management systems for mines and petroleum sites. It notes that operators must review their SMS within 12 months of starting operations and every 3 years after. Additionally, if a risk control measure is revised, the SMS must be reviewed and revised accordingly. The review should consider audit results, incident reports, hazard identification, and regulatory changes. Information like these can help inform the SMS review process. The review aims to improve safety performance and prioritize higher risk issues through developing an action plan with tracked progress.
SMART PUMPS NEW BUSINESS MODELS WITH IoT (INTERNT OF THINGS)Ashish Saxena
Centrifugal slurry pumps are used in many applications such as in the mining, chemical and in the industrial plants. Making pumps smart by implementing IoT has enabled the companies to change the business model and go from reactive to predictive operating strategies.
Asset risk management of bulk materials handling machines rrmorgan1209
Large materials handling machines such as stackers, reclaimers and shiploaders are typically of welded steel construction balanced by a large counterweight. They are normally capable of long travelling, slewing and luffing motions and must withstand repetitive dynamic loads. Historically, such machines have experienced higher failure rates than other types of structures. The main risks are typically machine collisions, corrosion and structural fatigue cracking. The structural integrity of a machine is dependent on the structural, mechanical, electrical, and control systems operating correctly. The distinguishing feature of mobile equipment for continuous handling of bulk materials is the inherent high level of risk and the very large cost of addressing the failure consequences. This
difference justifies specific processes to manage this risk.
The 2020 GeoTherm main company brochure showing the current inspection and services for our onshore industry and maritime services, used thoughout the world to minimise risks associated with power outages, fire and water integrity issues. Keeping businesses and vessels in operation, regardless of their location.
Downtime in manufacturing is very expensive, costing on average $2.5 million per hour. Traditional condition monitoring methods are also expensive, slow, require specialized training and interpretation, and cannot scale effectively. Senseye provides an automated cloud-based predictive maintenance solution that uses machine learning and prognostics to reduce unplanned downtime and maximize efficiency. It offers scalability, ease of use, embedded mechanical expertise, and prognostics to forecast remaining useful life. Case studies demonstrate cost savings of 10-40% in maintenance costs and 30-50% reduction in downtime for customers in automotive, security ink, and animal feed manufacturing.
Lifecycle Care is our comprehensive and systematic approach to maintenance, supported by world-class tools and processes. In order to deliver Lifecycle Care in Real Time, we use the Industrial Internet, connecting data, machines and people. We bring together usage and maintenance data and combine it with our knowledge and experience, providing insights that allow our customers to optimize their maintenance operations and activities.
This document summarizes South Staffs Water's methodology for calculating asset health operational delivery incentives (ODIs) for 2015-2020. It defines the indicators, thresholds, weightings, and calculation methodology used to assess asset health for infrastructure and non-infrastructure assets. Performance on five sub-indicators are combined into a composite score for each asset category. Financial penalties will be assessed based on three-year rolling averages, with annual penalties for "marginal" asset health and one-time penalties if asset health is deemed "deteriorating".
TRAC Oil & Gas and Airscope Industries have joined together to provide remote visual inspections (RVI) using unmanned aerial vehicles (UAVs) for the oil and gas industry. UAV inspections allow assets to be inspected from new perspectives without manned entry and reduce risks. Inspections are planned with clients and capture video, images, and data for detailed reporting. Reports are analyzed to determine required maintenance and inspections, improving planning and reducing costs. Certified pilots conduct safe and regulated UAV operations to inspect assets and infrastructure for clients.
The Augustus Group provides mechanical integrity and risk-based inspection services to various industries including petroleum and chemicals, oil and gas, food and pharmaceuticals, and power. Their principal services include implementing full scope mechanical integrity programs, performing risk-based inspections of facilities and equipment, and assisting with incident investigations. They have experience implementing risk-based inspection programs using various software at numerous client sites worldwide. Their mission is to assist clients with problem solving through project management, engineering consulting, and technology transfer and implementation services focused on mechanical integrity and leak reduction.
The document discusses the importance of an accurate asset register for maintaining integrity, reliability, and compliance. It describes services for verifying an asset register by comparing it to as-built drawings, physically verifying equipment, and building a complete register using engineering documents. On average, 27% of content in client asset registers was found to be missing or incorrect, including 51% of equipment and 6.5% of safety critical equipment. Developing a comprehensive asset register provides control over maintenance and spare parts, helps develop maintenance strategies, and captures reliability data.
Permit to Work software proves to be a very useful and convenient tool to establish control, co-ordination and communication, following correct work sequences among the participating agencies.
Web based software lets you use intranet or the internet to run Permit To Work to every desktop and work location in an organization. It replaces the need for "paper based" permit to work systems with approvals via electronic signatures, while the final output is a printed "permit" for display at the worksite with all the details of the work, the risk assessment and isolation & other certificates.
Permit To Work Software has capability to adapt the client's existing procedure and its work environment. No requirement to change whole system, boost system implementation on time.
Learn More about ASK-EHS Permit to Work Software - http://www.ask-ehs.com/software/permit-to-work-software.html
A company founded in 2015 provides thermal imaging services to electrical, mechanical, and building industries using qualified thermographic engineers with extensive experience. They carry out non-intrusive thermal imaging surveys of electrical assets like switchgear, transformers, and motors, as well as mechanical assets like conveyor belts, bearings, pulleys, and compressors. Using thermal cameras, they detect infrared radiation to identify potential temperature anomalies and produce a report, helping clients take a proactive approach to maintenance to reduce failures, losses, and costs.
Konecranes Overhead Crane Preventive Maintenance White PaperKonecranes
An effective preventive maintenance program for cranes consists of several key attributes: 1) trained inspectors and technicians conduct preventive maintenance inspections and routine maintenance according to manufacturer guidelines; 2) risk assessments are performed to document component conditions and prioritize safety issues; and 3) review and consultation processes provide recommendations to optimize maintenance spending and improve safety, productivity, and reliability.
Sunoco uses its eCAT system powered by Essential Suite software to manage compliance with Title V of the Clean Air Act. eCAT tracks the hundreds of thousands of tasks required to comply with Title V permits and assigns them to individuals, improving accountability. It allows Sunoco to identify compliance requirements, communicate tasks, and track their completion, catching noncompliance early. Using eCAT has helped Sunoco reduce deviations and pass corporate audits, saving time on reporting which used to take weeks but now takes days. While initially focused on Title V, eCAT can also track requirements for health, safety, and other business areas.
Understand the incident lifecycle below - it stands important to analyze incidents that can negatively impact workers, business operations, and physical assets.
Incorporating a predictive maintenance strategy has been proven to provide savings. Learn how to use your pressure and temperature gauges as part of your initiatives.
Most system designers and project managers look at the
project procurement, installation and deployment costs when
they price a project.
However, the costs of an automation system spread over the
whole life cycle of the plant and should include costs of system
failures, maintenance, health-checking etc.
Perhaps most important is the cost in terms of loss of plant
function should faults develop during the lifetime of the plant.
Spending a little more at procurement time can repay many
times over.
Good fault tolerant design need not be more expensive.
Sometimes fault tolerance can be achieved with just a little
thought at no additional cost.
Eliminating Weak Links: How a Pressure Sensor Can Affect Equipment ReliabilityWIKA Instrument, LP
Every year, your customers must overcome a number of obstacles that threaten their operations: increasing material costs, unpredictable weather, government regulation, and unplanned equipment downtime. You can’t control the weather, but you can help them by ensuring the reliability of your equipment.
This presentation will cover the downside of selecting the wrong sensor as well as the criteria for choosing one that best fits your—and your customers’—needs.
The right pressure transmitter can enhance production. The key to maximizing the return on oil and gas development projects rests with the maintenance and safety of your—sometimes—aging equipment.
DISCUSSION ON DIGITAL OILFIELD FULL-FIELD OPTIMIZATIONwle-ss
This document summarizes two case studies of companies using the PI System to optimize digital oilfield operations. The first case study describes how Occidental Petroleum used PI System data and analytics to transform their operations from reactive to predictive. The second case study outlines how Eni implemented real-time online modeling of upstream assets using PI System data fed into simulation and optimization algorithms. Both companies leveraged PI System's integrated edge-to-cloud architecture to improve efficiency and reduce costs through predictive analytics.
Safe Hose Assemble: From Factory to FieldDesign World
Jim Reilly of The United Distribution Group, GHX Industrial, LLC, and Rick Pitman of PSC will discuss the proper use of hydraulic hose, from fabrication and assembly to industry drivers and field usage. They will also explain NAHAD’s role in improving hose standards and what engineering personnel need to know.
This document discusses quality control procedures for LCR meter manufacturers. It explains that LCR meters are precision instruments used to measure inductance, capacitance and resistance. Quality control is important throughout the manufacturing process, including component selection, data collection, and process optimization. Standards like ISO 9001 help guide quality control procedures. Key steps include inspecting components, testing circuit boards, approving first article samples, and ensuring traceability. Maintaining a clean production environment and using certified technicians are also important for quality control when manufacturing LCR meters.
Valve and Actuator Catalog EMEA - Catalog Ecostruxure Building SolutionBassam Gomaa
This document provides information on Pressure Independent Balancing Control Valves (PIBCV) and actuators from Schneider Electric, including:
- PIBCV valves are designed to provide stable hydronic flow regardless of pressure changes and allow for balancing of hydronic systems.
- The document provides flow rate specifications, connection sizes, pressure classes, materials, and accessories for different PIBCV valve models.
- Information is also provided on compatible actuators, pipe connection kits, sizing tools available on Schneider Electric's website, and other online resources.
Advanced condition monitoring system for rotating machinesalmassa group
The document discusses advanced condition monitoring systems for rotating machines developed by Koncar Monitoring Systems. It describes their modular monitoring solutions that can be customized for different industries and machine types. The systems help optimize maintenance, reduce costs, and extend machine lifetime by detecting problems early through continuous monitoring of key parameters. Koncar also offers portable diagnostic instruments, training, expert support services, and research to help clients maintain their equipment more efficiently.
This document summarizes a presentation about environmental monitoring technologies for facilities. It discusses the advantages and disadvantages of wired and wireless monitoring systems. Wired systems are reliable but difficult to scale and maintain, while wireless systems are easier to deploy but had concerns about battery life, interference and security. However, wireless technologies have improved with longer battery life, energy harvesting, better signals and encryption. The presentation concludes that the best solution depends on the specific facility and monitoring needs, and recommends researching technologies, vendors and determining key threat factors.
Digital Transformation through Product and Service Innovation - Session Spons...Amazon Web Services
Today large enterprises are under pressure to innovate faster than ever, drive down costs, and deliver increased value to their organisations through more responsive and flexible IT. Organisations that are shifting to a data-driven, insight-powered culture will be in the best position to defend, differentiate and disrupt in their respective industries, potentially expanding their business with new products and revenue sources. Learn how some leading companies are leveraging data – from IoT sources, social sources, enterprise, partners, competitors, and consumers – to unlock new sources of insight.
Speaker: Amit Bansal, Digital Delivery & Analytics Lead, APAC, Accenture
In the Nanoprecise, industrial preventative maintenance is a crucial aspect of ensuring the smooth operation and longevity of your machinery. Finally, by investing in proper preventive maintenance, you can save money in the long run while increasing overall production output. So don't wait any longer; start implementing these tips today!
Nanoprecise Data Services Pvt. Ltd.IndiQube- Edge Service CentreKhatha No. 571/630/6/4,(Sy No.6/4), Ambalipura Village,Outer Ring Road, Varthur Hobli,Bangalore-560103
Talk to our experts
at solutions@nanoprecise.io
Asia - +91 75681 21121
Test Metrics in Agile: A Powerful Tool to Demonstrate ValueTechWell
Most understand that an agile development and testing approach improves quality and reduces risks in our projects. In some companies and culture however, there are skeptics. Is the move to agile—and therefore agile testing—really beneficial? Join Iuliia Zavertailo for a closer look at a Scandinavian insurance company that started with one manual tester and within three years moved toward opening a large test center in the Baltic. Behind this story were many small steps of demonstrating testing's value to the client through a well-defined set of agile metrics which quantitatively supported the importance and value of testing. Iullia gives examples of key performance indicators—test coverage, defect open and close rates, issues reported by customers, and regression test suite duration—and provides a roadmap for building a test metrics framework. She then discusses tools that support the agile test framework, provides guidance on how to analyze test statistics, and offers ways to present the facts that interest clients most.
Empowering Industries with Artificial Intelligence Solutions. At byteLAKE, we harness cutting-edge technology to provide advanced quality inspection and data insights tailored for the Manufacturing, Automotive, Paper, Chemical, and Energy sectors. Additionally, we offer self-checkout stations for Restaurants and object recognition solutions for Retail businesses.
Explore our featured products:
► byteLAKE's CFD Suite: Accelerate your Computational Fluid Dynamics (CFD) simulations by leveraging the speed and efficiency of artificial intelligence. Slash simulation times, minimize trial-and-error costs, and supercharge decision-making for heightened productivity. Learn more at www.byteLAKE.com/en/CFDSuite.
► byteLAKE's Cognitive Services: Unlock the full potential of Industry 4.0 with our comprehensive suite of AI solutions.
• Manufacturing: Employ image analytics for precise visual inspection of processes, parts, components, and products, ensuring impeccable quality control and minimizing errors. Learn more at www.byteLAKE.com/en/manufacturing.
• Automotive: Harness sound analytics to assess and analyze the quality of car engines, enabling proactive maintenance and preventing potential issues. Discover more at www.byteLAKE.com/en/automotive.
• Paper Industry: Implement advanced cameras to continuously monitor the papermaking process, accurately detecting and analyzing the wet line. Optimize production, reduce waste, and enhance efficiency. Explore further at www.byteLAKE.com/en/paper.
• Data Insights: Leverage our AI module for advanced predictive maintenance, detecting risky situations and triggering alarms. Seamlessly turn data from various sources (IoT sensors, documents, online weather forecasts, etc.) into actionable information for better decisions. Learn more at: www.byteLAKE.com/en/DataInsights.
• Restaurants / Retail: Simplify and expedite the checkout process with our solution for self-checkout stations. Our AI module can recognize meals and groceries effortlessly, sending the list directly to the cashier's machine for efficient self-checkout. Shorten queues and wait times, elevating customer satisfaction. Learn more at www.byteLAKE.com/en/AI4Restaurants.
Experience the future of AI-driven excellence. Discover more about byteLAKE's Cognitive Services at www.byteLAKE.com/en/CognitiveServices.
► Custom AI Software Development: Choose from our range of AI services, including AI Workshops with inspiring case studies and insights, Edge AI for real-time analytics on images, videos, sounds, and time-series data, Cognitive Automation for the automation of complex tasks with software robots, and HPC for algorithm optimization across various CPU, GPU, and FPGA architectures.
► Incubation: Explore our innovative product brainello, an AI-powered document processing software that works without templates, and Ewa Guard, AI for Drones enabling large area visual analytics.
Introduction To manage electronics they must be monitored.pdfbkbk37
The document discusses quality control procedures for manufacturing LCR meters. It describes how LCR meters are used to measure electrical components and the importance of quality control in electronics manufacturing. Key aspects of quality control addressed include component selection and testing, process optimization, and certification. The document also discusses common failures of LCR meters and factory actions to control quality such as defining acceptable ranges for control materials and using quality control data to determine if daily runs are in or out of control.
Wonderware Alarm Adviser is alarm analysis software that helps identify nuisance alarms through interactive visual analysis of alarm data. It provides dashboards and tools to analyze alarm trends over time, filter alarms by various criteria, and identify the most frequent, standing, and fleeting alarms. The software aims to improve operator efficiency and plant performance by reducing unnecessary alarms.
The document describes ATS Inspect, a digital inspection software. It allows users to digitally inspect products, record defects and their locations, assign repair tasks, and generate real-time reports. Key features include guided digital inspection screens, automatic defect logging, integrated repair workflows, and reporting dashboards. Case studies show the software helping companies in aerospace, automotive and other industries reduce defects and costs by millions while improving product quality, operational efficiency and decision making.
Similar to Fugitive Emissions: How to Prevent Potential Leak Points (20)
A SYSTEMATIC RISK ASSESSMENT APPROACH FOR SECURING THE SMART IRRIGATION SYSTEMSIJNSA Journal
The smart irrigation system represents an innovative approach to optimize water usage in agricultural and landscaping practices. The integration of cutting-edge technologies, including sensors, actuators, and data analysis, empowers this system to provide accurate monitoring and control of irrigation processes by leveraging real-time environmental conditions. The main objective of a smart irrigation system is to optimize water efficiency, minimize expenses, and foster the adoption of sustainable water management methods. This paper conducts a systematic risk assessment by exploring the key components/assets and their functionalities in the smart irrigation system. The crucial role of sensors in gathering data on soil moisture, weather patterns, and plant well-being is emphasized in this system. These sensors enable intelligent decision-making in irrigation scheduling and water distribution, leading to enhanced water efficiency and sustainable water management practices. Actuators enable automated control of irrigation devices, ensuring precise and targeted water delivery to plants. Additionally, the paper addresses the potential threat and vulnerabilities associated with smart irrigation systems. It discusses limitations of the system, such as power constraints and computational capabilities, and calculates the potential security risks. The paper suggests possible risk treatment methods for effective secure system operation. In conclusion, the paper emphasizes the significant benefits of implementing smart irrigation systems, including improved water conservation, increased crop yield, and reduced environmental impact. Additionally, based on the security analysis conducted, the paper recommends the implementation of countermeasures and security approaches to address vulnerabilities and ensure the integrity and reliability of the system. By incorporating these measures, smart irrigation technology can revolutionize water management practices in agriculture, promoting sustainability, resource efficiency, and safeguarding against potential security threats.
Embedded machine learning-based road conditions and driving behavior monitoringIJECEIAES
Car accident rates have increased in recent years, resulting in losses in human lives, properties, and other financial costs. An embedded machine learning-based system is developed to address this critical issue. The system can monitor road conditions, detect driving patterns, and identify aggressive driving behaviors. The system is based on neural networks trained on a comprehensive dataset of driving events, driving styles, and road conditions. The system effectively detects potential risks and helps mitigate the frequency and impact of accidents. The primary goal is to ensure the safety of drivers and vehicles. Collecting data involved gathering information on three key road events: normal street and normal drive, speed bumps, circular yellow speed bumps, and three aggressive driving actions: sudden start, sudden stop, and sudden entry. The gathered data is processed and analyzed using a machine learning system designed for limited power and memory devices. The developed system resulted in 91.9% accuracy, 93.6% precision, and 92% recall. The achieved inference time on an Arduino Nano 33 BLE Sense with a 32-bit CPU running at 64 MHz is 34 ms and requires 2.6 kB peak RAM and 139.9 kB program flash memory, making it suitable for resource-constrained embedded systems.
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressionsVictor Morales
K8sGPT is a tool that analyzes and diagnoses Kubernetes clusters. This presentation was used to share the requirements and dependencies to deploy K8sGPT in a local environment.
TIME DIVISION MULTIPLEXING TECHNIQUE FOR COMMUNICATION SYSTEMHODECEDSIET
Time Division Multiplexing (TDM) is a method of transmitting multiple signals over a single communication channel by dividing the signal into many segments, each having a very short duration of time. These time slots are then allocated to different data streams, allowing multiple signals to share the same transmission medium efficiently. TDM is widely used in telecommunications and data communication systems.
### How TDM Works
1. **Time Slots Allocation**: The core principle of TDM is to assign distinct time slots to each signal. During each time slot, the respective signal is transmitted, and then the process repeats cyclically. For example, if there are four signals to be transmitted, the TDM cycle will divide time into four slots, each assigned to one signal.
2. **Synchronization**: Synchronization is crucial in TDM systems to ensure that the signals are correctly aligned with their respective time slots. Both the transmitter and receiver must be synchronized to avoid any overlap or loss of data. This synchronization is typically maintained by a clock signal that ensures time slots are accurately aligned.
3. **Frame Structure**: TDM data is organized into frames, where each frame consists of a set of time slots. Each frame is repeated at regular intervals, ensuring continuous transmission of data streams. The frame structure helps in managing the data streams and maintaining the synchronization between the transmitter and receiver.
4. **Multiplexer and Demultiplexer**: At the transmitting end, a multiplexer combines multiple input signals into a single composite signal by assigning each signal to a specific time slot. At the receiving end, a demultiplexer separates the composite signal back into individual signals based on their respective time slots.
### Types of TDM
1. **Synchronous TDM**: In synchronous TDM, time slots are pre-assigned to each signal, regardless of whether the signal has data to transmit or not. This can lead to inefficiencies if some time slots remain empty due to the absence of data.
2. **Asynchronous TDM (or Statistical TDM)**: Asynchronous TDM addresses the inefficiencies of synchronous TDM by allocating time slots dynamically based on the presence of data. Time slots are assigned only when there is data to transmit, which optimizes the use of the communication channel.
### Applications of TDM
- **Telecommunications**: TDM is extensively used in telecommunication systems, such as in T1 and E1 lines, where multiple telephone calls are transmitted over a single line by assigning each call to a specific time slot.
- **Digital Audio and Video Broadcasting**: TDM is used in broadcasting systems to transmit multiple audio or video streams over a single channel, ensuring efficient use of bandwidth.
- **Computer Networks**: TDM is used in network protocols and systems to manage the transmission of data from multiple sources over a single network medium.
### Advantages of TDM
- **Efficient Use of Bandwidth**: TDM all
Introduction- e - waste – definition - sources of e-waste– hazardous substances in e-waste - effects of e-waste on environment and human health- need for e-waste management– e-waste handling rules - waste minimization techniques for managing e-waste – recycling of e-waste - disposal treatment methods of e- waste – mechanism of extraction of precious metal from leaching solution-global Scenario of E-waste – E-waste in India- case studies.
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...IJECEIAES
Medical image analysis has witnessed significant advancements with deep learning techniques. In the domain of brain tumor segmentation, the ability to
precisely delineate tumor boundaries from magnetic resonance imaging (MRI)
scans holds profound implications for diagnosis. This study presents an ensemble convolutional neural network (CNN) with transfer learning, integrating
the state-of-the-art Deeplabv3+ architecture with the ResNet18 backbone. The
model is rigorously trained and evaluated, exhibiting remarkable performance
metrics, including an impressive global accuracy of 99.286%, a high-class accuracy of 82.191%, a mean intersection over union (IoU) of 79.900%, a weighted
IoU of 98.620%, and a Boundary F1 (BF) score of 83.303%. Notably, a detailed comparative analysis with existing methods showcases the superiority of
our proposed model. These findings underscore the model’s competence in precise brain tumor localization, underscoring its potential to revolutionize medical
image analysis and enhance healthcare outcomes. This research paves the way
for future exploration and optimization of advanced CNN models in medical
imaging, emphasizing addressing false positives and resource efficiency.
Harnessing WebAssembly for Real-time Stateless Streaming PipelinesChristina Lin
Traditionally, dealing with real-time data pipelines has involved significant overhead, even for straightforward tasks like data transformation or masking. However, in this talk, we’ll venture into the dynamic realm of WebAssembly (WASM) and discover how it can revolutionize the creation of stateless streaming pipelines within a Kafka (Redpanda) broker. These pipelines are adept at managing low-latency, high-data-volume scenarios.
Understanding Inductive Bias in Machine LearningSUTEJAS
This presentation explores the concept of inductive bias in machine learning. It explains how algorithms come with built-in assumptions and preferences that guide the learning process. You'll learn about the different types of inductive bias and how they can impact the performance and generalizability of machine learning models.
The presentation also covers the positive and negative aspects of inductive bias, along with strategies for mitigating potential drawbacks. We'll explore examples of how bias manifests in algorithms like neural networks and decision trees.
By understanding inductive bias, you can gain valuable insights into how machine learning models work and make informed decisions when building and deploying them.
Comparative analysis between traditional aquaponics and reconstructed aquapon...bijceesjournal
The aquaponic system of planting is a method that does not require soil usage. It is a method that only needs water, fish, lava rocks (a substitute for soil), and plants. Aquaponic systems are sustainable and environmentally friendly. Its use not only helps to plant in small spaces but also helps reduce artificial chemical use and minimizes excess water use, as aquaponics consumes 90% less water than soil-based gardening. The study applied a descriptive and experimental design to assess and compare conventional and reconstructed aquaponic methods for reproducing tomatoes. The researchers created an observation checklist to determine the significant factors of the study. The study aims to determine the significant difference between traditional aquaponics and reconstructed aquaponics systems propagating tomatoes in terms of height, weight, girth, and number of fruits. The reconstructed aquaponics system’s higher growth yield results in a much more nourished crop than the traditional aquaponics system. It is superior in its number of fruits, height, weight, and girth measurement. Moreover, the reconstructed aquaponics system is proven to eliminate all the hindrances present in the traditional aquaponics system, which are overcrowding of fish, algae growth, pest problems, contaminated water, and dead fish.
2. Fugitive Emissions www.WIKA-FAST.com 2
Fugitive Emissions:
Fugitive emissions are often seen as an unavoidable byproduct of running a
refinery or petrochemical plant
Leaks may be overlooked because they are considered insignificant and
difficult to detect
Yet, the EPA doesn’t hesitate to levy fines
Unavoidable Byproduct of Doing Business?
3. Fugitive Emissions www.WIKA-FAST.com 3
Fugitive Emissions:
Fugitive emissions are even more dangerous
than combustion leaks because you can’t see
them without specialized detection equipment
Fugitive emissions are also:
A fire hazard
Dangerous to employee and community health
Lost product and profits
• Refineries lose more than $3 million in fuel
each year to fugitive emission leaks*
• That’s fuel that is never used or sold
The Dangers
* Source: “Direct Measurement of Fugitive Emissions of Hydrocarbons from a Refinery,”
J. Air & Waste Manage. Assoc. 58:1047–1056.
4. Fugitive Emissions www.WIKA-FAST.com 4
The Problems You Face
Fugitive emissions are hard to detect
AND
A typical plant has more than 300,000 connections (potential leak points)
5. Fugitive Emissions www.WIKA-FAST.com 5
The Needle in the Haystack
More than 83% of controllable fugitive emissions come
from only 0.24% of the piping components*, such as:
Valves
Pumps
Compressors
Pressure relief valves
Connectors
* Source: American Petroleum Institute
7. Fugitive Emissions www.WIKA-FAST.com 7
Focus on Gauges
One potential leak point that you may not have thought about is your
gauges, which comprise a significant portion of your connections
8. Fugitive Emissions www.WIKA-FAST.com 8
Potential Leak Point
WIKA welds its stainless steel case to its
stainless steel socket
Other manufacturers screw the socket
into the gauge with a rubber O-ring,
which is prone to wear out and create a
leak point
With hundreds of gauges in your
plant, it’s impossible to monitor
each one
That’s why WIKA has developed
solutions to protect against leaks
9. Fugitive Emissions www.WIKA-FAST.com 9
All-Welded System
Diaphragm seal and pressure gauge permanently welded
together to create a sealed pressure measurement system
Removes all threaded connections to provide dual
containment that helps eliminate potential leak paths
Helium leak tested; Helium is the smallest stable gas
molecule, so if we can contain it, we can contain your
gases
Removes the possibility of misapplication or tampering
Complies with the EPA’s
“Dual Containment Requirements”
13. Best Practices www.WIKA-FAST.com 13
Let us be your gauge experts
Full Audit Service Team
Gauges, if used properly, can help you
identify an issue before costly problems
develop
Our Full Audit Service Team (FAST) will
take care of your gauges to help
o Lower inventory costs
o Improve reliability
o Reduce gauge maintenance costs
And best of all, FAST is the only solution
you need—a total care services program
at no additional cost to you
WIKA’s FAST engineers helped a large chemical plant
address 50 years of gauge proliferation. Read the case
study to learn more.
14. Best Practices www.WIKA-FAST.com Full Audit Service Team (FAST)
14
FAST Expertise
Expertise
Over
250
Instrument
Audits
Over
150K
Instruments
Reviewed
15. Best Practices www.WIKA-FAST.com A Full Suite of
Services at Zero Cost
15
FAST Program
Instrument
Audit
Turnaround
Instrument
Planning
Instrument
Failure Analysis
Instrument Safety
Training
WIKA’s Instrument
Audit provides expert
analysis and solutions
form our FAST
engineers who help you
put the right gauges in
place for your
applications to improve
reliability and lower
costs.
Our team performs an
Instrument Audit,
standardizes the
instruments you need
and sends the products
to you when you need
them... before your
turnaround begins so
you can avoid delays.
Send us your failed
gauge, and our
engineers will conduct
a root cause analysis.
By understanding the
mode of failure, our
FAST engineers can
recommend a reliable
solution.
Our FAST engineers
train your team to look
for signs of instrument
failure when completing
a scheduled evaluation
of your instrumentation.
16. Best Practices www.WIKA-FAST.com 16
FAST Instrument Audit
Visual inspection of pressure, temperature gauges to build a
comprehensive record of gauge installations and rate problematic
conditions
Data analysis to provide engineering-based recommendations that
improve, standardize and consolidate your population
Implementation support, including ERP imports, MOC
documentation, and Easy Order Guides
Improves reliability, and decreases inventory and maintenance costs
year after year
Establishes a Sustainable Gauge Maintenance
Program
17. 25%
20%
30%
Average FAST Audit Savings
$51,171Ɨ in first year savings, Ongoing annual savings of $21,073ƗƗ
Less gauge failures and less time to replace
Correct gauges for processing conditions
Standardize on full scale ranges, options for gauges
Decrease
Maintenance Costs*
Reduction in Inventory*
Increase in Reliability*
First year savings only includes engineering resources for physical audit, storeroom review, data compilation, and implementation support. Based on average audit of 1,000 installations, requiring two instrumentation engineers for one week ƗƗ Ongoing annual savings. Inventory savings based on industry averages for overhead, inventory management, shrinkage, obsolescence, inventory tax, and cost of capital *Based on results from more than 250 WIKA instrument audits
18. Best Practices www.WIKA-FAST.com 18
Our team performs a full Instrumentation
Audit and standardizes what
instruments you need...before your
turnaround actually begins
With this advanced preparation, we
ensure that the right instruments are at
your plant at the exact time you need
them – eliminating the risk of delay
Action plan with part number, IOM and
data sheet for each installation
FAST Turnaround Instrument Planning
Ensure the Right Instrumentation for
Start-up
19. Best Practices www.WIKA-FAST.com 19
FAST Instrument Failure Analysis
Getting to the Root of the Problem
If you have gauges that are continually
failing, then send them to us
Our FAST engineers will perform a root
cause analysis
Can alert you to problems with more
expensive equipment
Reduces likelihood of downtime and
decreases maintenance costs
WIKA’s FAST engineers accessed a recurring gauge
failure and identified a larger issue before costly repairs
were required. Learn how.
20. Best Practices www.WIKA-FAST.com 20
FAST Instrument Safety Training
Education and training are best tools to
maintain operational efficiency and
employee safety in your plant
Our Instrument Safety Training will teach
your team to look for warning signs
Held at your site or ours, the training helps
reduce maintenance costs and wrench
time
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FAST FACT
U.S. process plants lose more than $10 billion per year
from abnormal situations caused by human error.
Source: Abnormal Situation Management Consortium
FAST Instrument Safety Training
21. Best Practices www.WIKA-FAST.com 21
How much could you save with FAST
Audit?
Contact us for a Cost Savings Estimate or to
Learn More about WIKA’s FAST Services.
1-855-651-FAST
info@wika-fast.com