9. 2-1 Plants
Xin
Chang
CJB
Jintan
Tianchi
Zhongde
Xinchang KML Own Factory produces automotive wheel bearings and water pump bearings.
Jintan Tianchi KML Joint Venture produces miniature bearings.
Zhongde KML Joint Venture products medium-size ball bearings for various applications.
CJB KML Joint Venture produces a wide range of bearings for automotive and motorcycle.
10. 2-2 Product Range
69%
28%
3%
Products Range
Automotives Motorcycle Others
Automotive Motorcycle Others
Domestic 13.8% 5.6% 0.6%
Oversea 55.2% 22.4% 2.4%
Total 69% 28% 3%
11. 2015-3-20
Auto Transmission
System Bearing
Air Conditioner
Bearing
Transfer Case
Bearing
Auto Axle
Bearing
Auto Front
Wheel Bearing
Auto Drive Axle
Bearing
Auto Differential
Bearing Auto Rear
Wheel Bearing
Alternator and Starter
2-3 Auto Parts
12. 2-4 Main Products
Timing Belt
Water Pump
Clutch Bearing
Transmission Bearing
Water Pump Bearing
Wheel Bearing Unit
Repair Kit
Clutch Release Bearing
14. Industry Alliance
• Solely Owned
Factories
• Strategic Suppliers
Trading Team
• E-business
Platform
• Traditional Mode
Global Distribution
• Branches
• Agencies
3-1 Sales Distribution
17. 3-4 R & D Capability
Developed Application software for design and analysis:
KMCAD: 2D ; Pro/e: 3D; Design software: MSC, ROMAX.
Process analysis software: DEFORM ongoing cooperate with domestic colleges to
develop dedicated design software for developing hub bearing.
To design the key components with Msc.Fatigue, Msc.Nastran. Effectively prevent
products defect in design from flowing to customer.
3D figure by Pro-E Bending fatigue life analysis
of inner ring
Stress analysis of inner ringRomax
18. KML has provincial level bearing R&D Center and national certificated laboratory, to
deal with product research, design and develop includes research and develop of
bearing producing process; research of bearing material and the friction lubricating
technique, research of production application and failure analysis, bearing test and
inspection.
Talents force:
235 technicians have college degree,
120 have engineer title,
More than 90 technicians directly take part in products designing and
developing(of which 50 in R&D center)
Achievements:
50 patented technology
Work out 4 national standard
3-4 R & D Capability
19. 3-4 R & D Capability
Other than our own talents, KML collaborates actively with institutions and
academies for technical innovation :
• Luoyang Bearing Research Institute
• Henan University of Science and Technology
• Chongqing University
• Shanghai Tongji with Czech Auto Design Institute
• Hangzhou Bearing Research Center
• Huazhong University of Science and Technology
• Chongqing University of Technology
• Chongqing Technology and Business University
• Chongqing Diwujiu Institute
• Chongqing Automobile Research Institute
• Nanjing University of Aeronautics and Astronautics
• Hire experts to do technical adviser from the famous foreign enterprises
• Each year, KML allocated 15 % of its profit into R&D
R&D
Other
20. 3-5 Process Lines
KML possesses the world class technique
in bearing designing and manufacturing.
E.g. Automatic CNC, Grinding Cutting
Production Line, EFD High-Frequency
Hardening Equipment.
21. 3-6 Inspection Equipment
Friction torquetesting machineBench durability test machineGrease leakage(Temperaturerise) test machine
Anti dust test machine Muddy water test machine Fatigue test
26. 3-11 Quality Assurance
Quality system:
↗ISO/TS 16949 / GJB9001A-2001/ISO 9001
↗ APQP, SPC, MSA, FMEA, PPAP Tools
Implement and Application;
↗GM system(QSB), SAIC system , Ford
system(Q1), Volkswagen system
Toyota vehicle system and other special
requirements;
↗Main implementation of VDA6.3 standard;
↗Implement the responsibility system for
project quality goals.
27. Shanghai Port
HK Port
3-12 Logistics
Global Logistics Centers
8000 P/N per month
1400 pallets per month
Regional Logistics Centers in USA, France, Canada and
Columbia(Under construction).
31. 4-1 Production Facilities Speed Forging and Annealing
Japan HPF—100S high speed forging
Product features:
Automatic production,steel bar forged out of the
inner and outer rings one time,improve the
utilization rate of raw materials;
Automatic temperature control,no overheat
phenomenon;
High precision products;
Protective atmosphere annealing,technological
parameters of PID automatic control,avoid
decarbonization phenomenon,homogeneous
microstructure;
Dramatically reduce energy consumption, save
the cost of production.
Continuous furnace with protective atmosphere
32. 4-2 Production Facilities
Automatic turning line
Product features
Cold rolling of advanced international
technology;
Higher material utilization rate, perfect
shape, good metal streamline, reliable
online error proofing methods;
Automatic turning technology, precision
CNC machining technology, efficient
production capacity.
Japan imported automatic rolling equipment
Manufacturing capacity - turning
33. 4-3 Production Facilities
Product features :
Heat treatment technology to improve
the anti fatigue life of bearing greatly
polluted environment;
International advanced high frequency
quenching process and equipment,
to ensure that the thermal deformation
and internal quality of products;
Online control of process parameters.
Automatic continuous quenching and tempering production line
High frequency quenching production Line
Manufacturing capacity - Heat treatment
34. 4-4 Production Facilities
Processing ability: Grinding
Processing features:
Automatic production lines
guarantee processing precision and
production efficiency;
Reliable on-line detection and
mistake proofing methods to ensure
product quality ;
Advanced Japanese FANUC
control technology 、 and THK
guide rail and screw shaft 、
Germany GMN motorized spindle to
ensure the reliability of equipments.
Automatic grinding and super-finishing
production line
Automatic grinding and super-finishing line
35. 4-5 Production Facilities
Automatic assembly lines
Automatic assembly lines
Processing features
Clean assembly environment and
cleaning technology to ensure products
cleanliness;
Automatic production equipments and
complete on-line detection and mistakes-
proofing technology to realize the pursuit
of zero defected products.
Processing ability: assembly
38. We are committed to providing our employees with a workplace
where they can pour in their capabilities to build their careers
and be rewarded from their contributions.
5-2 Team Creed