Prince Industries Inc


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Prince Industries Inc

  1. 1. Corporate Overview
  2. 2. Mission Statement <ul><li>We pursue excellence in the development of our global team. </li></ul><ul><li>We provide exceptional value for our customers and ownership. </li></ul>
  3. 3. Prince Industries’ History <ul><li>Founded 1959 </li></ul><ul><li>Sheet metal Fabrication added 1977 </li></ul><ul><li>CNC Technology Implemented 1985 </li></ul><ul><li>Moved to current facility January 1997 </li></ul><ul><li>Prince Shanghai begins manufacturing 2003 </li></ul><ul><li>Prince Shanghai moves to 75,000 ft ² facility 2008 </li></ul><ul><li>Prince Industries move its fabrication capabilities to a 40,000 ft² in Batavia, Illinois 2008 including a powder coat paint line </li></ul><ul><li>Global Team 300 </li></ul>
  4. 4. Global Presence Chicago Shanghai
  5. 5. Value Proposition <ul><li>Prince Industries strives to be the premier domestic integrator of globally supplied products. </li></ul>
  6. 6. Value Statement <ul><li>Prince Industries is a contract manufacturer of precision component part families,fabrications,hydraulic valve assemblies and value add assemblies with plants in Carol Stream, Illinois; Batavia,Illinois and Shanghai China focused on adding value to our customers and shareholders. </li></ul>
  7. 7. Industries Served <ul><li>Hydraulic </li></ul><ul><li>Mining/Construction </li></ul><ul><li>Dental </li></ul><ul><li>Telecommunication </li></ul><ul><li>OTR Diesel Engine Market </li></ul><ul><li>Automotive Electronics </li></ul><ul><li>Exercise Equipment </li></ul><ul><li>Bar Code Label Printing </li></ul><ul><li>Ink Jet Printing </li></ul><ul><li>Fuel Delivery Systems </li></ul><ul><li>Facility Environmental Management/Controls </li></ul><ul><li>Medical Imaging </li></ul><ul><li>Atmospheric Quality Testing </li></ul><ul><li>Military </li></ul><ul><li>Power Distribution </li></ul><ul><li>Recreational Products </li></ul>
  8. 8. Engineering <ul><li>APQP is employed for all new parts </li></ul><ul><li>Post production meetings to evaluate process performance </li></ul><ul><li>Solid Works, Autocad, Smartcam, Pathtrace, MSE </li></ul><ul><li>Customer/vendor intervention focusing on continuous improvement, manufacturing feasibility assistance, and cost reduction </li></ul><ul><li>Engineering capabilities allow Prince to partner with our customers for design concept, prototype and production needs. </li></ul>
  9. 9. Engineering/Product Development Capabilities <ul><li>Engineering/Product Development </li></ul><ul><ul><li>Prince US </li></ul></ul><ul><ul><ul><li>6 Degreed Mechanical Engineers Responsible for </li></ul></ul></ul><ul><ul><ul><ul><li>Product Development </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Design Improvement </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Design for Manufacturability </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Hydraulic Design and Testing </li></ul></ul></ul></ul><ul><ul><li>Prince Shanghai </li></ul></ul><ul><ul><ul><li>3 Degreed Mechanical Engineers Responsible for </li></ul></ul></ul><ul><ul><ul><ul><li>Product Development </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Design Improvement </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Design for Manufacturability </li></ul></ul></ul></ul>
  10. 10. Manufacturing <ul><li>CNC Milling and Turning </li></ul><ul><li>CNC Swiss Type Turning </li></ul><ul><li>Broaching </li></ul><ul><li>Grinding </li></ul><ul><li>Honing </li></ul><ul><li>Sheet Metal Fabrication </li></ul><ul><li>C0 2 Laser with Automation </li></ul><ul><li>Production Cut-off Sawing </li></ul><ul><li>Automated Welding </li></ul><ul><li>Value added assembly and testing </li></ul>A Full Range of Equipment Types Including:
  11. 11. Automation <ul><li>Capacity is enhanced by our commitment to automation. </li></ul><ul><li>Machining Center Flexible Manufacturing System </li></ul><ul><li>Robotic Parts Loading </li></ul><ul><li>Robotic and Automated Welding </li></ul><ul><li>Automated Load/Unload Cells </li></ul><ul><li>Palletized Machining </li></ul><ul><li>Multi-tasking CNC Equipment </li></ul><ul><li>Bar Feeders </li></ul><ul><li>Vibratory Feeders </li></ul>
  12. 12. Quality System Elements <ul><li>ISO 9001:2000 Certified </li></ul><ul><li>Caterpillar Bronze Certified Supplier </li></ul><ul><li>APQP </li></ul><ul><li>PPAP </li></ul><ul><li>First Piece Inspection </li></ul><ul><li>In-process Inspection </li></ul><ul><li>SPC </li></ul><ul><li>Documentation </li></ul><ul><li>8D Corrective Action </li></ul><ul><li>Final Inspection Audits </li></ul>
  13. 13. Continuous Improvement <ul><li>Prince Production System </li></ul><ul><ul><li>Safety – Lean Teams </li></ul></ul><ul><ul><li>Training – Set-up Reduction </li></ul></ul><ul><ul><li>6 Sigma – Inventory Control </li></ul></ul><ul><ul><li>Value Stream Management </li></ul></ul>
  14. 14. Sales <ul><li>Customer focused </li></ul><ul><li>Experienced technical sales professionals </li></ul><ul><li>Each customer has a personal account manager </li></ul><ul><li>Sales staff is involved in the APQP process </li></ul><ul><li>Customers’ needs and expectations are communicated throughout the Prince organization </li></ul>
  15. 15. Prince Industries Virtual Tour <ul><li>Machining </li></ul><ul><li>Turning </li></ul><ul><li>Pilot Valve Room </li></ul><ul><li>Grinding, Honing & Broaching </li></ul><ul><li>Cellular Manufacturing </li></ul><ul><li>Tooling Support </li></ul><ul><li>Fabrication </li></ul><ul><li>Value added assembly </li></ul><ul><li>Inspection </li></ul>
  16. 16. Prince Industries
  17. 17. Machining <ul><li>We process a wide array of material types including: </li></ul><ul><li>Aluminum </li></ul><ul><li>Steel </li></ul><ul><li>Plastics </li></ul><ul><li>Brass </li></ul><ul><li>Cast Iron </li></ul><ul><li>Stainless Steel </li></ul><ul><li>Castings </li></ul><ul><li>Extrusions </li></ul>Diverse Processing Capabilities
  18. 18. Machining <ul><li>Maximum Work Envelope: </li></ul><ul><li>Vertical </li></ul><ul><li>X 30” x Y 20” x Z 22” </li></ul><ul><li>Horizontal </li></ul><ul><li>X 41.3” x Y 31.5” x Z 32.5” </li></ul><ul><li>These machines are equipped with large automatic tool changers, rotary indexers, pallet changers, and high pressure coolant for maximum productivity. Coupled with the FMS, one piece flow becomes reality. </li></ul>Horizontal and Vertical CNC Machining
  19. 19. Turning <ul><li>We process a wide array of material types including: </li></ul><ul><li>Aluminum </li></ul><ul><li>Steel </li></ul><ul><li>Plastics </li></ul><ul><li>Brass </li></ul><ul><li>Cast Iron </li></ul><ul><li>Stainless Steel </li></ul>Diverse Processing Capabilities
  20. 20. Turning Prince Industries has over 32 CNC turning machines in use today. We use two types of turning centers: Swiss and Fixed Headstock. Most machines are equipped with bar feeders or robotic gantry loaders to for allow unattended operation. CNC Turning
  21. 21. Mill/Turn Processing <ul><li>These flexible machines allow the manufacture of complete parts off a single work-center. These machines are also equipped with live tooling for machining operations. </li></ul>Mazak Multiplex
  22. 22. Grinding & Honing & Broaching <ul><li>We grind and hone a wide array of material types including: </li></ul><ul><li>Aluminum </li></ul><ul><li>Steel </li></ul><ul><li>Stainless Steel </li></ul><ul><li>Plastics </li></ul><ul><li>Brass </li></ul><ul><li>We grind and hone for a wide array of industries including: </li></ul><ul><li>Hydraulic </li></ul><ul><li>Fitness </li></ul><ul><li>Specialty Auto </li></ul><ul><li>Dental </li></ul><ul><li>Electrical </li></ul>
  23. 23. Grinding & Honing & Broaching Centerless Grinding Precision Bore Finishing CNC In-Feed Grinding Tangential In-Feed Grinding Vertical Broaching
  24. 24. Grinding & Honing & Broaching Parts can be finished with surface finishes of 4 Ra and tolerances in the millionths. Parts are inspected at the machine with a Federal Air Gauge. Engis Bore Finishing
  25. 25. Assembly and Engineering <ul><li>This 1,850 sq. ft. structure contains assembly space on the lower level. We assemble and test a wide spectrum of manufactured and procured products such as hydraulic valves and pump housings, aluminum extrusions for dental x-ray equipment, heat sinks for turbine engines and missiles, and much more. The upper level contains the manufacturing engineering staff as well as a training/meeting room. </li></ul>Assembly and Engineering
  26. 26. Pilot Valve In this assembly room, we assemble and test over 46 different pilot valves. The room is temperature controlled to limit temperature related variations. The pilot valves are shipped world-wide for use on a variety of products. Controlled Assembly
  27. 27. Pilot Valve <ul><li>Prince assembles and tests 29 different cartridge valves. Each valve is 100% tested for leakage and function. The test stands are calibrated every 6 months, with oil samples taken weekly for particulate testing. </li></ul>Cartridge Valve Assembly and Testing
  28. 28. Pilot Valve Components
  29. 29. Fabrication
  30. 30. Fabrications
  31. 31. Fabrications
  32. 32. Fabrication The CNC laser allows Prince to efficiently produce one to ten thousand piece parts without any tooling. It also enables us to cut unlimited part shapes as well as numerous material types. The automation also allows for unattended and unmanned operations. Laser Cutting
  33. 33. Fabrication Prince Fabrication also can use its CNC turret punch presses to produce flat blanks. These are used to produce medium to high volume sheet metal parts. They are equipped with auto-indexing stations to aid in the manufacture of complex shapes. CNC Punching
  34. 34. Fabrication We have 9 multi-axis CNC press brakes. They range from 35 ton 3’ bed up to 100 ton 10’ bed. With the CNC control and CNC backgauge, setup times are reduced to a minimum. CNC Press Brakes
  35. 35. Fabrication Robotic, Tig, Mig, and automated welding can be performed at Prince Fabricators. Welding
  36. 36. Metrology <ul><li>Our comprehensive ISO certified quality program is second nature at Prince Industries. Our equipment list for inspection include: </li></ul><ul><li>Zeiss CMM </li></ul><ul><li>Zeiss Rondcom 54A </li></ul><ul><li>Tesa Optical Scanner </li></ul><ul><li>Optical Comparators </li></ul><ul><li>Digital Hardness Tester </li></ul><ul><li>Fabrivision </li></ul><ul><li>Zeiss Surfcom Surface Tester </li></ul><ul><li>Multiple SPC Stations </li></ul>Quality Control
  37. 37. Metrology Zeiss Rondcom 54A Tesa Optical Scanner
  38. 38. Metrology This computerized CMM allows for quick and accurate inspection of any part. Zeiss Coordinate Measuring Machine
  39. 39. Prince Shanghai It is located in Xinqiao Tn. Songjiang Dist. Shanghai. Prince Industries (Shanghai) was established in April of 2003. We moved to a new facility Spring 2008 and occupies 75,000 square feet
  40. 40. Prince Shanghai <ul><li>Capabilities of Prince Shanghai </li></ul><ul><ul><li>Precision Machining </li></ul></ul><ul><ul><li>Outsourcing </li></ul></ul><ul><ul><li>Logistics & Production Management </li></ul></ul><ul><ul><li>Engineering & Development </li></ul></ul><ul><ul><li>Quality Management </li></ul></ul>
  41. 41. Prince Shanghai Strategic Sourcing Capabilities <ul><li>Forgings </li></ul><ul><li>Extrusions </li></ul><ul><li>Injection Molding </li></ul><ul><li>Die Castings </li></ul><ul><li>Fabrications and Stampings </li></ul><ul><li>Heat Treatment </li></ul><ul><li>Plating (ROHS compliant) </li></ul><ul><li>Anodizing </li></ul>
  42. 42. Quality System Elements <ul><li>ISO 9001:2000 Certified </li></ul><ul><li>Caterpillar Certified Silver(2008,2009) </li></ul><ul><li>APQP </li></ul><ul><li>PPAP </li></ul><ul><li>First Piece Inspection </li></ul><ul><li>In-process Inspection </li></ul><ul><li>SPC </li></ul><ul><li>Training </li></ul><ul><li>Documentation </li></ul><ul><li>8D Corrective Action </li></ul><ul><li>Final Inspection Audits </li></ul>
  43. 43. Prince Shanghai Products
  44. 44. Prince Shanghai Turning Capabilities <ul><li>20 CNC Swiss/Fixed Head Stock </li></ul><ul><li>Machines:12mm-42mm Diameter Capacity </li></ul>
  45. 45. Prince Shanghai-CNC Swiss Turning
  46. 46. Prince Shanghai Machining Capabilities <ul><li>(3) Haas Vertical CNC Machining Centers </li></ul><ul><li>(5)Fanuc Drill Mate and Robo Drills </li></ul>
  47. 47. Prince Shanghai Grinding/Honing Capabilities <ul><li>Precision CNC Grinding is completed in a climate controlled room </li></ul><ul><li>In Nov 2008 we will take delivery of a precision diamond bore sizing machine </li></ul>
  48. 48. Visual Shop Management
  49. 49. Prince Shanghai Finishing Capabilities <ul><li>Prince offers Ultrasonic cleaning to meet cleanliness specifications </li></ul><ul><li>Part finishing is accomplished at Prince approved vendors </li></ul>
  50. 50. Pilot Valve
  51. 51. Prince Shanghai Hydraulic Assembly and Test Capabilities <ul><li>Pilot Valves </li></ul><ul><li>Cartridge Valves </li></ul><ul><li>Hydraulic Component Assembly </li></ul>
  52. 52. Prince Shanghai Welding and Value Add Assembly Capabilities <ul><li>(2)Mig welders with turntables </li></ul><ul><li>Value Add Assembly : </li></ul><ul><ul><li>Complete product assembly </li></ul></ul><ul><ul><li>Sub assemblies </li></ul></ul><ul><ul><li>Kitting capabilities </li></ul></ul>
  53. 53. Metrology
  54. 54. Materials Storage Finished Goods Storage Raw Materials Storage
  55. 55. Thank You Thank you. We look forward to serving you.