BSM Group Ltd. was founded in 1992 and is located in Shenzhen, China. With our 20 years of experience we have become a reliable strategic partner of fortune 100 companies worldwide. The BSM Group is comprised of seven domestic companies including Fareast Precision Mold&Molding Engineering Ltd.,Bluestar Technology(shenzhen)Co.,Ltd., Globalsocial Technology(shenzhen)Co.,Ltd. The BSM Group is stable with growth in proven industries, manufacturing, processing, and R&D for the markets of Automotive, Electronics and Health Care. Diversification in developing industries include hotel operating, smart appliances, communication and IT technology. BSM Group Ltd. covers an area of 20,000 square meters, consisted of office buildings, large-scale tooling shop, precision mold manufacturing workshop, injection workshop, screen printing workshop, assembly line, together with specialized, advanced manufacturing technique and equipment to trial and support production. The total staff is more than 550 people. In an increasingly competitive international situation, BSM Group Ltd. always adhere to the development strategy from the "Made in China" to "Innovated in China” , focus on new high-tech technology and new product development, design, manufacture and export. As of 2006 the BSM Group has successively passed ISO9001, ISO14001, ROHS and TS16949 quality management system certification. Email: Dickens@bluestar-mould.com

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Total Automotive Plastic Solution Supplier
201402 v3.1 mold
BSM GROUP
Since 1992, In China

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201402 v3.1 mold
Contents:
+ Overview of BSM Group
+ Capacity of BSM Group
- Tool Making
- Processing, Injection Molding
- Secondary Operations
- R & D Center
+ Quality Management System
+ Working Process
+ Products Portfolio
+ Main Customers
+ Main Suppliers
+ Global Network

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201402 v3.1 mold
+ Overview of BSM Group - Group structure

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201402 v3.1 mold
+ Overview of BSM Group - Management

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201402 v3.1 mold
 550 employees worldwide
 15% delivered to China
30% delivered to Europe
30% delivered to North America
25% delivered to Japan /Australia /Others
 Share 2013 by product family
Tooling 70% Molding 30%
 65 million US Dollars of Turnover 2013
Other, 3%
Industrial, 3%
Healthcare,
Medical/Dental
 Mold size from 150mmX150mm to 2.5mX3.5M, up to 35T.
 Certifications
ISO9001:2008 since 2006
ISO14001:2004 since 2008
TS16949:2009 since 2010
Appliance, 8%
Automotive,
75%
Electronics,
5%
, 6%
Industry Breakdown
+ Overview of BSM Group - Key figures
100
80
60
40
20
0
33 35
30
40
55
60
65
85
Turnover (in USD Million)

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201402 v3.1 mold
+ Capacity of BSM Group - Tool Making
CNC *19
• Maximum machining capability 3.2 x 1.9m
• Mori Seiki CNC machine, 1500 x 600m, tolerance ±0.003mm
• Mikron CNC machine, 710 x 400mm, tolerance ±0.005mm
• Fanuc CNC machine, 500 x 400 x 200mm, tolerance ±0.005mm
EDM *15
• Sodick mirror EDM machine, tolerance ±0.002mm
• Other EDM machines
Wire-cut *9
• Makino Wire-cut machine , tolerance ±0.005mm
• Charmilles Wire-cut machine , tolerance ±0.005mm
• Sodick Wire-cut machine, tolerance ±0.002mm
• Tolerance ±0.002mm

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+ Capacity of BSM Group - Processing, Injection Molding
201402 v3.1 mold
36 injection machines with robot from 50T to 2000T
• Toshiba high speed injection machines from 100T to 350T
• Vertical injection molding machines
• Haitian injection machines
• Haitian Horizontal Bi-injection machine 530T
Trial run
High volume production
• ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common materials and engineering
plastics

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+ Capacity of BSM Group - Secondary Operations
 4 automated production lines with robots built with reference to Toyota Thailand standards
201402 v3.1 mold
2 of 4 are under constant temperature and humidity control
Class 100,000 clean room
Ultrasonic welding
Laser engraving
Electro plating
Screen printing
Spray painting
Robotic
Fully automated
UV cure
Anti-static
PU paint
Advanced inspection

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201402 v3.1 mold
+ Capacity of BSM Group - R & D Center
• Mainly engaged in auto components, body parts, internal and
external products research, design and development with totally19
staffs.
• Cooperate with Guangdong Mold Association and Automobile
Research Institute in South China University of Technology.
• 200 square meters of laboratory space area, with various kinds
of testing equipments for optics, materials, environment,
mechanics, etc, which can meet different kinds of tests like
product abrasion resistance, moisture resistance, cold resistance,
wet & heat cycle, hardy impact, light aging resistance, high
temperature aging resistance, materials tensile.

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201402 v3.1 mold
+ BSM Quality System
 Certifications
ISO9001:2008 since 2006
ISO14001:2004 since 2008
TS16949:2009 since 2010
 BSM have the systems in place ensure
traceability down to every process on a
single part, component and material;
from design to delivery.

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Product characteristics list
201402 v3.1 mold
A new mold
 APQP  P-FEMA
Contract review:
Variation analysis
Confirmation of APQP
requirement
Project team
establishment
DFMEA
Functional requirements considerations/
Preliminary special product process
characteristics identification
Focus on special product process
characteristics according to function
Mold design Risk based design
Design verification plan Risk based verification
Manufacturing process
flow chart
New equipments/
facilities/gages/supplies
PFMEA Risk based design
Risk based verification
Manufacturing process
verification plan
MSA plan Risk based analysis
Pre launch control plan
Pre launch
MSA/ process capacity
study/ product verification/
process evaluation
Manufacturing control plan
Work instruction
PPAP Production validation PPAP Submission
Confirmation of special
product process
characteristics
Feedback
Acceptance criteria of
manufacturing process
Drawing
Product characteristics
analysis
Failure effect analysis
Drawing
Failure mode analysis
Process flow
Process flow analysis
Customer complaint,
defects card—
experiences accumulation
Severity evaluation
reference table
Failure incidence
evaluation form
Failure detection
evaluation form
Effect severity evaluation
Failure mechanism
analysis
Failure incidence
evaluation
Failure detection
evaluation
RPN evaluation
RPN acceptance
evaluation
OK?
Process improvment
Continual improvement
Note:
Process route - - - -→
Information route →
OK
?
Y
N

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201402 v3.1 mold
+ Working Process

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201402 v3.1 mold
+ Working Process - Details
Technical Dept. has 7 senior engineers, who are specialized to do
DFM and Moldflow.
Technical
Dept.
We do trial-production and keep the mould running well in the
machine for around 6 hours.
Mold Trial
Team
Tooling Dept. has about 200 professional mold makers. We can
produce 600~700 sets of molds per year, from 150mmX150mm to
2.5mX3.5M, up to 35T.
Tooling
Dept.
Design Dept. has 40 design engineers, they use Pro Engineer, UG,
SolidWork, AutoCAD and Master cam UG to design and program.
Design
Dept.
Mold Checking Team has 10 Mold checking engineers. They check
the manufacturing process and inspect the molds.
Mold
Checking
Team

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201402 v3.1 mold
+ Product Portfolio - Automotive
Automotive Tooling
Automotive Injection Molding
Automotive Component
Assembly
Automotive Paint and Texturing
Automotive Engineering
Automotive External
- Bumpers
- Fenders
- Grille
Automotive Internal
- Speaker Panels
- Instrument Panels
- Console Covers
Automotive Technical
- Distributor
- Air Conditioning
- Tanks

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201402 v3.1 mold
Holder,
Hood Stay
Rear Door
Box Cover
Panel Sub Assy
Instr Cluster
Finisher
Garnish Sub Assy Instr
Cluster Finisher Lower
Centre
Quarter Panel
Mudguard
+ Product Portfolio - Automotive - Toyota Corolla
Control
Instrument Panel
Under Cover LH
Pillar Lower
Front Side
Panel
Reclining
Adjuster
Release Handle
Door Console
Front Sear
Hinge Lower
Cover Front Floor
Front Seat Cushion Cup Holder
Inner Shield
Grip Assy
Control Armrest
Hinge
Rear Door Trim
Lower
Front Seat Cushion
Shield Base
Seat Track Bracket
Inner Cover
Front Fender
Mudguard
Console
Box Insert
Instrument Panel
Front Door Under Cover RH
Armrest Insert
Grill
Front Seat Cushion
Edge Protector

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201402 v3.1 mold
+ Product Portfolio - Automotive - Honda CRV
Cor Up Beam R&L
Base Fr Lic Plate
Spacer Rear
Fr Bumper
Cover Filler Pipe Bumper Side
Bracket Fog
ECU Cover
Upper Duct L&R
Front Bumper
Cover & Holder
Garn &. Grille
Front
Bumper Side
Upper Duct Front
Bumper Cover Intake
Cover & Cap T
Gate Bracket
Garn Rear
Garn Rear
Corner
Garn Control
Garn Ctr Corner

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+ Product Portfolio - Automotive - Skoda Rapid - Middle Console
Middle Console Assembly
Middle Console Outer part
201402 v3.1 mold
B Pillar
Wheel Cover
Bar
Middle Console Inner part
Middle Console

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201402 v3.1 mold
+ Product Portfolio - Automotive - BMW
Instrument panel
Central wheel
Central panel
Lateral L/R
defrost cover
Speaker
Radiator Outlet
Radiator Inlet
Glove box
CAC Tank Inlet & Outlet
CAC tank

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Cup holder
201402 v3.1 mold
Bumper
Fender Door handle
Side trim
+ Product Portfolio - Automotive - Other cars & Trucks
Instrument panel
Front housing
Rear reflector
Front lens
Rear light

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201402 v3.1 mold
+ Product Portfolio - Others
Printer
Washer
Air Conditioning
Lawn Mower
Telephone Switch Gear
Medical Cart

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201402 v3.1 mold
+ Main Customers

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201402 v3.1 mold
Steel
Mold base
Hot runner
Standard
parts
Hydro-cylinder
Resin
Texture
+ Main Suppliers

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201402 v3.1 mold
Alagoas, Brazil
Paris, France Slavkov, Czech
Gunma, Japan
London, UK
Shenzhen, China
After sales service center
Technical and customer service office
+ Global Network
Ontario, Canada
Arizona, USA
New York, USA

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201402 v3.1 mold