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South Africa Corn Primary, Fine and Deep Processing Report

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South Africa Corn Primary, Fine and Deep Processing Report

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South Africa Corn Primary, Fine and Deep Processing Report

  1. 1. South Africa Primary, Fine and Deep Corn Processing Scientific Research Report
  2. 2. South Africa Corn Overview Maize is one of the three most important grains in the world with first output per area and people make use of maize exceedingly more than rice and wheat. South Africa is the biggest maize consumption country in Africa with yield per year at 6,000,000- 13,000,000 tons, ranking first in Africa. In 1998, its planting areas were 3,520,000 hectares and yields were 7,570,000 tons. According to the planting trend in recent years, the maize planted area is increasing and it reached 110,000,000 tons last year. Hence, preliminary, fine and deep maize processing demands have become a new consumption growth in South Africa. Maize is reputed as soft gold, abundant in VC, VE, protein, carotene, unsaturated fatty acid and crude fiber, which can adjust human body metabolism and strengthen resistance. Coarse cereals like maize can not only provide dietary fiber but sufficient nutrition. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  3. 3. South Africa Corn Usage and Distribution In South Africa, 43% maize is for people use, 54% for animals and 1% for industry. In 1999-2000, it was planted 3,200,000 hectares per year. White maize flour is the staple food for 75% people, which is ground in different ways and usually cooked into a porridge. It can be seen that maize for industry application is very low. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  4. 4. Corn Classification According to shape: dent, sweet, flint, burst, flour. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  5. 5. fuel chemical raw material alco hol food oil supplement Corn Usage starch feed Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  6. 6. Corn Consumption Direction Seed usage amount 1% Alcohol usage 9% Edible usage 9% Other usage 5% Starch usage 14% Feed usage amount 62% Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  7. 7. Corn Inner Structure Bran feed starch Corn oil, protein flour Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  8. 8. Corn Nutrition Value • Maize is coarse cereal, rich in dietary fiber. • protein content is approximately 7-10%; it contains high in germ. • lacking in lasine and tryptophan, lower utilization of protein than wheat. • Fat content is up to 3% ~ 4%; maize germ is the important source for dietary oil with 85% unsaturated fat and rich VE. • Maize is rich in VB1 and VB2. • high content of Vitamin PP. • Minerals are mainly P, K, Mg, K is higher than rice and wheat . • Every 100g maize contains 100 ug carotene. • Fresh niblet and baby maize with VC and VB can serve as vegetables. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  9. 9. Corn Primary, Deep and Fine Processing Structure Chart Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  10. 10. Corn Preliminary Processing Concepts Corn primary processing means corn kernels processing by physical method, such as rubbing, hitting and grinding, which can not cause corn chemical composition or structure change. According to the processed products species, we can divide it into single production, double production and co-production technology. And the co-production technology is the most reasonable method with the best cost performance in the primary processing technology. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  11. 11. Corn Preliminary Processing Products Hierarchy 玉米 Corn Corn grade flour Corn grade grits Corn kernels Corn germs Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  12. 12. Corn Priliminary Processing Flow Chart Corn priliminary processing technology: Cleaning- destoning-measuring- magnetic separation- peeling- degerming- grits making- screening and classifying- purification- milling- screening and classifying- packaging Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  13. 13. Primary Processing Technological Flow • The project uses new semi dry multi products processing technology, including cleaning, degermination, milling, byproducts treatment and packaging, which orderly connect to guarantee continuous operation of the whole line. • The whole technology is practical, flexible and easily operated, which can be adjusted according to market demands and maize granularity. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  14. 14. Corn Priliminary Processing Economic Benefits Reasonable product structure creates value-added Profits. To count according to local market price, the gross profit reaches to 85USD and 2,550,000 USD per year with 100 ton per day yield. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  15. 15. Corn Fine Processing Concepts Fine processing changes maize molecule through flour mixing, puffing and flaking methods, forming new products with different appearances, textures and tastes. As maize industry develops, maize has been improved to produce various food. By fine processing, maize is added value to become a new product. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  16. 16. Corn Fine Processing Products Introduction High gluten maize flour and germ flour: maize contains high fat which will be oxidized to generate odor during storage. The special maize flour contains less than 1% oil. It is suitable to mix with wheat flour. The maize flour is good for children and the aged with more protein and vitamin. Low fat corn flour High gluten corn flour Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  17. 17. Corn Fine Processing Introduction Puffed Food : It has been popular since last 70s with features of sponginess, uniformity and softness. Its nutrition and diatery rate are improved as well as the color, smell and taste. Artificial corn rice Corn instant noodles Corn flakes Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  18. 18. Corn Fine Processing Products The maize germ oil is extracted from the germ, rich in VE and unsaturated fatty acid. For example, the linoleic acid and oleic acid can protect heart and cerebral vessels. Corn germ oil Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  19. 19. Corn Fine Processing Economic Benefits Our processing line design reduces costs at maximum. Reasonable configuration and advanced technology promote diversified digestible products by guaranteeing maize value, which greatly increases economic benefits to 1,500,000USD to 3,000,000USD per year. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  20. 20. Corn Deep-processing Concepts Corn deep-processing can improve industrial structure, increase products added value and solve the issues of agriculture. For example, we can produce HFCS, corn germ oil and refine biological ethyl alcohol. This can solve the energy problem by using corn as alcohol. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  21. 21. Corn Deep-processing Concepts Corn is not only food and feed, but also the important industrial raw material. It can be processed into more than 3000 kinds of industrial products. With global corn processing rapid development, corn consumption is increasing substantially. This will have important influence to the corn supply and demand balance and circulation of South Africa and even the whole world. It has vital meaning to know and research corn deep- processing industry development value and influence, formulate scientific development policy and keep the corn supply and demand in balance. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  22. 22. Corn Deep-processing Concepts Industrial corn consumption belongs to the rising industry in corn industry. It is the most rapidly developing industry in corn total consumption. Corn processing has lots of usage in food, medicine and chemical engineering. It has good prospect future. With deepening of corn processing industry, the products links are extending continuously, and corn processing industry has large market potential. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  23. 23. Corn Deep-processing Concepts Corn deep-processing uses corn as raw material. It adopts physical, chemical and fermentation engineering technology to process corn. At present, the main corn deep-processing products are: starch and starch sugar, alcohol, lysine, glutamic acid and citric acid. Besides, the by-products DDGS, corn oil, protein feed, bran feed and corn dregs are also paid more attention. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  24. 24. Corn and deep-processing products relations Chemical process Physical process Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  25. 25. Corn is the basic material for grain biological engineering and feed. Starch Corn kernel Corn grits Bran feed Protein feed Corn oil Llcohol DDGS lysine Citric acid Acetic ether Lactic acid 、 polylacti c acid Sweetening agnet Glycerinum Ethylene and derivatives Glucoamylase Primary products Intermediate products Senior products More advanced products Polylysine Gellan gum Corn by-products and corn products hierarchy Basic material Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  26. 26. Corn deep-processing products Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  27. 27. 1960-2009 Global Corn FSI Usage Change Global corn usage amount Development situation Industry classification  注: FSI usage amount includes edible usage, seed usage, and industrial usage ; Data sources : USDA From 2000 , staple commodity price inceases and energy and resources spurt in prices. Corn deep-processing enterprises also enter into rapid development period at this moment Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  28. 28. From 2000, crude oil price trend in the USA Global resources jump in price Data sources : USDA From 2000, London copper price trend From 2000, sugar price trend in the USA Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  29. 29. 1960-2009 America Corn FSI Edible Increasing Amount and Stage  燃料乙醇 淀粉及酒精 食用阶段 USA corn FSI usage ( except feed usage ) experiences three stages: edible usage, priliminary processing and fuel ethanol. Corn usage amount in the USA Data source : USDA developmen t Industry classification Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  30. 30. Corn deep-processing industry gradually develops with corn yield increasing and corn deep-processing products species increasing. Corn alcohol is the most ancient corn deep- processing products; people begun to produce corn starch from 1950s. In 1990s, starch sugar, monosodium glutamate and modified starch became popular. In the 21st century, starch sugar continually develops, and lysine and citric acid is also widely used. Recently, the newly developed corn textiles and corn plastic products realize new features of natural degradation and they have no pollution. Corn deep-processing industry history developmen t Industry classification Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  31. 31. Corn deep-processing industry condition Starch industry is the large industry which consumes lots of corn. Recently, corn starch processing industry develops towards large-scale and high level. Alcohol industry has long production history. At present, the alcohol production capacity reaches more than 10,000,000t.And edible alcohol almost saturated. Citric acid, aginomoto and lysine develops rapidly. The output has leaped to global number one. But we still have large gap in production technology, processing cost, species, quality and package compared with developed countries. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  32. 32. Corn deep-processing Enterprises Purchase Features Corn deep-processing enterprises raw material purchase has relations with geographical distribution: Outside deep-processing enterprises : large scale purchase and storage in moist grain period for usage in summer dry period. Inside deep-processing enterprises: usage in moist grain period, less storage. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  33. 33. Consumption Features for Corn Deep-processing Products Pr od uct Alcohol Starch and Starch Sugar Citric Acid Lysine Aginomoto Co ns um pti on fea tur es Edible alcohol is consumed annually. And fuel ethanol and chemical alcohol is also consumed annually. There mainly has maltose and fructose, beer maltose, biopharmacy, zymin nutrient, papermaking and so on. Traditionally, the fourth quarter and the first quarter is the busy season. And fructose additive amount will become more in coke, especially in summer. Citric acid is mainly exported. The seasonali ty has no obvious change. No obvious change in seasonali ty. Stable demand annually Corn deep-processing products have relations with festivals. On the whole, it has the features of continuous consumption and the downstream products account for large proportion. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  34. 34. Corn deep-processing unit consumption Pro duct Alco hol Starch Starch Sugar Citric Acid Lysine gourmet powder 3.2 1.45 1.2 1.9 3.0 2.2Unit Consumption Note : corn unit consumption error will not exceed10% Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  35. 35. Alcohol Production Flow Chart Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  36. 36. Alcohol Production Flow Chart Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  37. 37. Starch Production Flow Chart pack aging sulfinic acid preparation starch drying CCP3 oil press evaporatio n germ separatio n soak fibre drying fibre dehydrtio n fibre washing crushin g germ washing germ dehydratio n oil immersion fibre separatio n protein separatio n protein concentraton protein dehydration corn starch starch washing corn liquor corn oil corn bran feed feed packagin g corn protein feed starch packagin g corn recieves CCP1 protein packaging protein drying germ drying starch dehydratio n soak CCP2 corn cleasing corn starch Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  38. 38. Starch Fructose Production Flow Chart liquidation CCP1 starch milk size mixing pH conditioning saccharifying filtration first decoloration first ion exchange CCP2 first evaporating isomerism pH conditioning second decoloratoin second iron exchange CCP3 second evaporatoin F42 end products third evaporation separation mixing refining fourth evaporation F55 end products filling desalting barrel cleaning 、 tank- washing vehicle CCP4 refining Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603 3
  39. 39. Starch Sugar Products 麦芽糖浆, 39. 2% 结晶葡萄糖, 16. 5% 麦芽糊精, 6. 3% 果葡糖浆, 9. 1% 多元醇, 8. 7% 葡萄糖浆, 6. 5% 其它, 13. 7% Starch sugar is divided into liquid starch sugar and solid starch sugar. Liquid starch sugar output accounts for 50~60% of the starch sugar. Liquid starch sugar includes: malt syrup and HFCS. Solid starch sugar includes: crystalline dextrose, maltodextrin and polyhydric alcohols.  Starch Sugar Varieties Alcohols Starch Others Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  40. 40. Hedging Direction Puzzle  To analyze carefully, we can see that there still have some problems about raw material hedging. Deep- processing enterprises hedging in the futures market belongs to buying hedge. Due to logistics, this will cause adverse effect to the northeast deep-processing enterprises hedging. For deep-processing enterprises, though there has no products hedging, how about the future goods varieties? Can we hedge against the raw material? Corn Flow Direction Hedging Awkwardness  Raw Material Hedging Products Hedging Future Trend Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  41. 41. Hedging Policy Influence Because South Africa is the main production area for corn products, meanwhile the major income source of the local farmers depends on agriculture, South Africa will become the main area for corn fine and deep-processing products purchase replying on the market. Relying on market for corn compresses trader’s space and constricts futures market survival condition-speculator’s imagination space and participation passion. With more and more attentions from the government to agriculture, peasants and country, it will become normal for the government to purchase farm products relying on the market. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  42. 42. With global corn deep-processing industry rapid expanding, the whole industry over capacity problem is gradually obvious. At present, the whole usage rate of corn deep-processing industry in South Africa is almost zero. Deep-processing industry over capacity Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  43. 43. The corn deep-processing industry in South Africa has very low concentration ratio. But corn processing capacity just accounrts for 1% of the whole country. Compared with the several large deep- processing enterprises in Europe and the USA, its corn processing enterprises are less. Low Industry Concentration Ratio Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  44. 44. At present, the medium and small scale enterpries which use corn as raw material for production spread all over the world. Due to technology and scale limit, the corn usage as raw material just accounts for 50 %- 60 %, which makes it difficult to realize comprehensive usage and clean production. During 1990s, petrochemical industry once had the similar phenomenon. By the drive of economic profits, there emerged lots of small scale of oil refineries, which caused serious pollution. Finally, to improve environmental protection awareness, we reversed the situation of chaos by recifying these small oil refineries. Many Small Scale Enterprises Have Obvious Problem of Energy Saving Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  45. 45. Due to corn deep-processing industry over capacity and small scale, industry integration will become the theme in the later stage. The country will guide corn deep-processing industry healthy development and help to form scale production, which will effectively utilize corn resources, reduce energy consumption and improve corn deep-processing industry core competitiveness. Industry Integration, Concentration Improvement Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  46. 46. Corn deep-processing will not cause any threat to the national food safety. Oppositely, this is an effective food transformation way. This not only saves resources, but also is condusive to keep continuous income increasing for farmers, which has important meaning to socialism new contryside construction. Guarantee for Farmers' Income Increasing Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  47. 47. The marketization degree of biomass chemical industry is continuously improved. The market concentration degree for starch, starch sugar and HFCS industry is gradually improved. It has large integration space. We should give them priority to develop and make them form scale production. Starch is the basic biochemistry product, which is the origin for all the down-stream products. Therefore, biomass chemical engineering development should start from starch products development, and gradually extend to fine and deep processing direction. Closer to the market, closer to the customers. Develop Towards Scale and Fine&Deep Chemical Engineering Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  48. 48. Deep-processing Enterprises Hedging Demand Is Increasing With enterprises processing scale becoming larger and larger, the enterprise risk awareness should be strengthened. With corn market prices fluctuation intensifying and market demands uncertainty factors increasing, enterprises hedging demands are increasing. This is quite helpful to activate futures market and increase its mobility. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  49. 49. Corn deep-processing products F42 HFCS F55 HFCS Maltodextrin Malt Syrup Corn Lactic Acid Drink Corn Starch Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  50. 50. Company Profile Lushan Win Tone Machinery Manufacture Co., Ltd. was established in 1995. It owns total assets of 150,000,000USD with 280 staff including 53 professional technicians and 21 engineers. The company has a new modern standard workshop of 96,000 ㎡ , which owns first class coarse grain processing and manufacturing equipments as well as a national technology research and development center. It is a leading company integrated with research, manufacture and marketing of grain projects. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  51. 51. Company Profile Win Tone has a modern manufacturing base, a precision casting factory, a research and development center for grain, oil and starch syrup processing lines and an international trade center, guaranteeing efficient technology as well as high quality and precision equipments. Win Tone provides processing designs according to client’s different needs, creates new value for them and offers complete solutions for grain processing machinery. We have professional after-sales service team to timely solve problems during operation, and provide complete after-sales service technology to eliminate client’s worries. 。 Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  52. 52. Company Profile Win Tone lead through ISO9001:2008 international quality system certification and achieved more than 20 new practical products patents. Located in Henan, we serve our customers both home and abroad. We have 300 sales agencies. Our products are popular in over 30 provinces and cities in China and also exported to more than 40 countries and areas in Latin America, Africa and Southeast Asia. Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  53. 53. Company Profile Win Tone upholds the idea of looking at the enterprise as the core, customers as the carrier, science and technology as the support, win-win situation as the goal. Our independent products have been used in healthy food enterprises, alcohol enterprises, starch enterprises, and sugar enterprises. This is a deep revolution in idea and technology of grain deep processing.
  54. 54. Single Machine 玉米脱皮制糁机 组 多能米面 机 玉米精脱 机 玉米脱皮抛光机双 体 玉米搓揉脱胚 机 霉变玉米搓揉抛光 机 玉米强力搓揉刷光 机 玉米精选机 卧式玉米脱胚 机 玉米粗粮组合机 机 四分离精糁机 玉 米 加 工 设 备 Corn Peeling and Grits Machine Set Multifunctional Rice and Flour Machine Corn Fine Peeling Machine Corn Peeling and Polishing Machine Set Corn Kneading Degerminator Moldy Corn Kneading Polisher Corn Strongly Kneading Brusher Corn Classificator Horizontal Type Corn Degerming Machine Corn and Coarse Grain Combination Machine Four Size Corn Grits Machine Corn Processing Equipment Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  55. 55. Single Machine 多能米面 机 玉米精脱 机 Millet Emery Roll Rice Mill 玉米搓揉脱胚 机 玉米精选机 卧式玉米脱胚 机 玉 米 加 工 设 备 Bean Polisher without Broken Rate Emery Roll Sorghum Rice Mill Iron Roll Sorghum Whitening Machine Millet Emery Roll Rice Mill nd Polisher 小 Buckwheat and Pearl Barley Dehuller Bean Peeling Machine Pearl Barley Whitening Machine Buckwheat and Pearl Barley Dehuller Coarse Grain, Artificial Rice Grain Noodle Machine Grain Processing Equipment Wheat Peeler, Barley Dehuller, Highland Barley Peeler Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  56. 56. Single Machine 多能米面 机 玉米精脱 机 Medium Speed Bucket Elevator 玉米精选机 玉 米 加 工 设 备 Suspended Screen, Vibrating ScreenLine Self-balance Moving Screen Anti-cracking Elevator Air Seal Machinery Cleaning and Destoner Machine Set Peeling and Polishing Machine Set Close Single and Double- cabin Sieve Combinational and Movable Cleaning and Refining Machine Destoner Machine Each Kind of Precast Tube, Air Aspirator and Vacuum Condenser Other Processing Equipment Saccharifying Tank, Bleaching Tank, End Products Storage Tank, Single Effect Evaporator Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  57. 57. Complete Set of Project Corn Complete Set of Equipments Technology DryMethodCornFlour Technology Semi-dryCornGermExtraction andFlourMillingTechnology DryMethodCornKernel Technology DryMethodCornKerneland CornFlourTechnology Semi-dryCornGermExtraction,Grits andFlourMillingTechnology Semi-dryAlcoholPlantandFeed MillGermExtractionTechnology Semi-dryBreweryGermExtraction andGritsProductionTechnology HighGlutenCorn FlourTechnology ArtificialCornRice Technology InstantCorn Noodels Technology Semi-dryCornGermExtraction Technologyfor50TBelow LowFatCornFlourSpecialfor HFCS Semi-dryCornGermExtraction Technologyfor50TBelow Semi-dryCornFlour MillingTechnology Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  58. 58. Complete Set of Project Technology for Grain Complete Set of Equipments DryMethodBeanPeelinga MillingTechnology BeansRefining Technology DryMethodBeanPeelingand KernelsProductionTechnology SweetBuckwheatRice andFlourMilling Technology SorghumRiceandMillet ProcessingTechnology PearlBarley Processing Technology Barley Processing Technology HighlandBarley Processing OatRiceandOatFlour Technology WheatWholeGrainFlour MillingTechnology SesameCleaningand PeelingTechnology WholeGrainCoarse GrainsFlourMilling Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  59. 59. Complete Set of Project Series of Functional Health Food and Drinks Technology BreakfastCorn FlakesTechnology WholeGrainHealthFlour Technology NutritionOat FlakesTechnology WholeGrain WheatenFood Technology RicePartenerFood Technology BitterBuckwheat TeaTechnology CompleteStool BitterBuckwheat TeaTechnology CornSnackFood Technology MedicalStoneMilling FlourTechnology WholeGrainSnackFood Technology Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  60. 60. Complete Set of Project Series of Functional Food and Biological Fermentation Technology CornGermsPre-pressing,Infusionand RefiningTechnology CornStarch Technology SpecialGrainOilandRefining Technology CornandGrainDrinks Technology PotatoStarch Technology GrainStarch Technology MaltSyrup Technology F42HFCSTechnology MaltodextrinTechnology F55HFCSTechnology GlucoseSyrupProducedbyLowFatCorn FlourTechnology MaltSyrupProducedbyLowFatCorn FlourTechnology 5WheatGermProtein ExtractionTechnology StoneMillingWholeSetof Equipments CornGermsPressingand RefiningTechnology Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603
  61. 61. Thank you ! Production base : Industrial Area, Pingdingshan, Henan Toll-free call : 400-1152-118 Tel : 0375-5938168 Fax : 0375-5939458 Win Tone Machinery Corn and Grain Project Research Center Win Tone International Trading Center Address : High-tech industrial area, Zhengzhou Tel : 0371-86159555 Fax : 0371-86629603

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