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TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
TECHENOMICS MONGOLIA
SERVICE INFORMATION
Providing Lubrication Services for 20 years MNS ISO/IEC 17025
C 00x
2
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
Techenomics Mongolia LLC was established in 2012
with 100% investment of Techenomics International,
Australia with 20 years of experience in providing
Lubrication Services - has been providing Oil Analysis
& Condition Monitoring Services for mining, railway
and power industries in Australia, Indonesia, Thailand,
China, Turkey and Mongolia.
Laboratory of Oil analysis of Techenomics Mongolia
LLC was certified Mongolian MNS ISO/17025 standard
in 2015.)
TECHENOMICS MONGOLIA LLC
OUR SERVICES
OIL ANALYSIS
HYDRAULIC FOAMING TEST
FUEL TEST
WATER COOLANT TEST
GREASE TEST
TRANSFORMER OIL ANALYSIS
TRANSFORMER OIL PURIFIER
CHROMATOGRAPHY TEST (DGA)
MAGNETIC PLUG PROGRAMM
KIDNEY LOOP
2
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
1
ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ
¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ
THE BENEFITS OF OIL ANALYSIS &
CONDITION MONITORING PROGRAM
Extend oil drain intervals
Extend equipment life
Identify minor problems before they become major fail-
ures
Maximize asset reliability
Extend bearing service life
Maximize machine productivity
Minimize unscheduled downtime
Safely extend overhaul intervals
 Minimize the number of, Open, Inspect and repair if
necessary, Overhaul routines
 Improve repair time
 Increased machine life
 Improve product quality
 Reduce product cost
 Enhance product safety
OIL ANALYSIS
OIL TEST PACKAGE
Test Technique Standard
Wear metals &
Additives
Rotating Disk
Electrode
Spectrometer
ASTM D6595
Oxidation, Sulphation8
Nitration, Soot and
Glycol
FTIR ASTM D7418
Low lewel water, %
water, quantitive water
Crackle, Hatch and
Karl Fishcer
ASTM 6034
Cleanliness Laser Particle Counter ISO 4006
Viscosity Spectro Visco
Viscometer
ASTM D445
PQ90 Ferrous Debris
Analyser
N/A
Quantitative Fuel % Flash Tester ASTM D3828
TBN/TAN Total base & Acid
number
ASTM 2996/664
2
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
REASONS FOR OIL SAMPLING
SAMPLING FREQUENCY
OEM RECOMMENDATIONS
Engine 250 hrs
Hydraulic System 500 hrs
Gearboxes, High speed 300 hrs
Gearboxes, Low speed 1000 hrs
Bearings 500 hrs
Compressors 500 hrs
Greased slew bearings 3 month
Indication of wear
Indication of oil quality
Optimizing oil change intervals
Reduce new oil expenditure
Reduce waste oil disposal
Planned component replacements
Less unscheduled breakdowns
3
ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ
¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ
OIL SAMPLING
SAMPLING TOOLS & HARDWARE
You should be aware of the following when taking oil samples:
Oil temperature can be as high as 80-100°c
Spillage of Oil can cause you to slip
You may be working on live equipment
Splash back from sample points can cause burns and spillage
ENSURE YOU FOLLOW “SITE SAFETY STANDARDS”
Vacuum Pumps
Bottles
Hose
Sample label data
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
4
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
FUEL ANALYSIS
Fuel Test Package
Test Method
Distillation ASTM D86
Cetane Index ASTM D4737
Appearance ASTM D1176
Density ASTM D4052(ASTM D1298)
Pour Point ASTM D97
Flash Point ASTM D93
Acidity, TAN ASTM D664
Viscosity ASTM D445
Water & Sediment ASTM D2709(ASTM D473)
Water by KF Titration ASTM D6304
Particle Coun, Cleanline ISO 4406-1999
Sulphur Content ASTM D4927
HYDRAULIC FOAMING TEST
CONTENT:
1. Wear metal report
2. Contamination (Silicon and sodium)
3. Additive
4. TAN
5. Cleanliness codes
6. Foaming stability and Tendency
7. Viscosity index, viscosity@40°,
Viscosity @100°
8. PQ-90
9. Water contamination
10. Microscopic wear characterization
11. Oxidation
EFFECT
SLUDGE AND
CONTAMINATION
CORROSIONOXIDATION EFFECT
5
ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ
¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ
COOLANT ANALYSIS PACKAGE
COOLANT TEST PACKAGE
Test Technique Standard
Wear metals & Additives Rotating Disk Electrode Spectrometer ASTM D6595
Ethylene glycol % Refractometer ASTM 3321
Nitrate Test Strips N/A
Molybdate Test Strips N/A
PH Test Strips ASTM D1287
Alkalinity Test Strips N/A
Chloro Test Strips N/A
Hardness Test Strips N/A
PQ90 Ferrous Debris Analyser N/A
SCA Test Strips N/A
TDS
GREASE ANALYSIS
GREASE TEST PACKAGE
Test Method
Wear metals, Contaminants & Additives ASTM D6595
PQ90 N/A
Water Content ASTM D6304
Micro Analysis N/A
6
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
OIL ANALYSIS & CONDITION
MONITORING SOFTWARE
www.techenomics.net
Õýðýãëýã÷èéí íýð > demo@tech.com
íóóö ¿ã > demo
BLUE OCEANS SOFTWARE
It is designed to allow maintenance personnel to schedule and record equipment
maintenance, including the recording of all oil analysis results, fuel analysis results
and monitor the wear on magnetic plugs.
Results for each sample are reviewed, interpreted and managed by Blue Oceans
software and recommendations are given by trained technicians with a background
in equipment maintenance and oil analysis.
With this software package, users can, in one place, easily track their past and
present analysis results. Trending tools are also available for ongoing condition
monitoring for oil and fuel analysis. Blue Oceans software also offers a flexible
reporting format that can be modified to suit the specific needs of customers.
7
ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ
¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ
EQUIPMENT PAGE
COMPARTMENT OF EQUIPMENT
8
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
BLUE OCEANS FUTURE
MOBILE APPLICATION CD SOFTWARE PACKAGE
MONTHLY REPORT
9
ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ
¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ
TRANSFORMER OIL ANALYSIS
TRANSFOMER OIL PORTABLE PURIFIER/FILTRATION EQUIPMENT
THE BENEFITS OF TRANSFORMER OIL ANALYSIS:
Improves equipment reliability
Reduces expensive parts replacement
Reduces maintenance and servicing costs
Extend oil change intervals
Reduce waste oil costs
Monitors positive and negative results
ADVANTAGES:
Compared to typical purifier, this can increase the effectiveness more than
three times and purifies 3000 l oil per hour
Quickly remove water, trace water, gas, particles as well as acetylene, hydro-
gen, methane and other harmful ingredients
Effectively improve oil’s dielectric strength, effectively making sure electric
equipment working safely and normally
GAS CHROMATOGRAPHY ANALYSIS, DGA
Element Method
Hydrogen H2
ASTMD-3612
Oxygen O2
Carbone mono oxide CO
Carbone dioxide CO2
Methane CH4
Ethylene C2
H4
Ethane C2
H6
Acetylene C2
H2
CHROMATOGRAPHY TEST PACKAGE
THE ADVANTAGES OF DGA
 Advance warning of developing faults
 Determining the improper use of units
 Improves equipment reliability
 Convenient scheduling of repairs
 Reduces expensive parts replacement
 Increased machine life
TRANSFORMER TEST PACKAGE
Test Method
Dielectric Strenght IES 156
Total Acid Number ASTM D974
Water Content ASTM D6304
Flash Point ASTM D93
Density ASTM D4052(ASTM D1298)
Viscosity ASTM D445
DGA ASTM D3612
ÒECHENOMICS MONGOLIA LLC
Tel: (976) 77107459, (976) 95951640
Ôàêñ: (976) 77107459
E-mail: lab_mongolia@techenomics.com
sugraa@techenomics.com
Web: www.techenomics.net
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service

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BROCHURE ENG

  • 1. TECHENOMICS MONGOLIA Controlled Maintenance and Technical Service TECHENOMICS MONGOLIA SERVICE INFORMATION Providing Lubrication Services for 20 years MNS ISO/IEC 17025 C 00x
  • 2. 2 TECHENOMICS MONGOLIA Controlled Maintenance and Technical Service Techenomics Mongolia LLC was established in 2012 with 100% investment of Techenomics International, Australia with 20 years of experience in providing Lubrication Services - has been providing Oil Analysis & Condition Monitoring Services for mining, railway and power industries in Australia, Indonesia, Thailand, China, Turkey and Mongolia. Laboratory of Oil analysis of Techenomics Mongolia LLC was certified Mongolian MNS ISO/17025 standard in 2015.) TECHENOMICS MONGOLIA LLC OUR SERVICES OIL ANALYSIS HYDRAULIC FOAMING TEST FUEL TEST WATER COOLANT TEST GREASE TEST TRANSFORMER OIL ANALYSIS TRANSFORMER OIL PURIFIER CHROMATOGRAPHY TEST (DGA) MAGNETIC PLUG PROGRAMM KIDNEY LOOP 2 TECHENOMICS MONGOLIA Controlled Maintenance and Technical Service
  • 3. 1 ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ ¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ THE BENEFITS OF OIL ANALYSIS & CONDITION MONITORING PROGRAM Extend oil drain intervals Extend equipment life Identify minor problems before they become major fail- ures Maximize asset reliability Extend bearing service life Maximize machine productivity Minimize unscheduled downtime Safely extend overhaul intervals  Minimize the number of, Open, Inspect and repair if necessary, Overhaul routines  Improve repair time  Increased machine life  Improve product quality  Reduce product cost  Enhance product safety OIL ANALYSIS OIL TEST PACKAGE Test Technique Standard Wear metals & Additives Rotating Disk Electrode Spectrometer ASTM D6595 Oxidation, Sulphation8 Nitration, Soot and Glycol FTIR ASTM D7418 Low lewel water, % water, quantitive water Crackle, Hatch and Karl Fishcer ASTM 6034 Cleanliness Laser Particle Counter ISO 4006 Viscosity Spectro Visco Viscometer ASTM D445 PQ90 Ferrous Debris Analyser N/A Quantitative Fuel % Flash Tester ASTM D3828 TBN/TAN Total base & Acid number ASTM 2996/664
  • 4. 2 TECHENOMICS MONGOLIA Controlled Maintenance and Technical Service REASONS FOR OIL SAMPLING SAMPLING FREQUENCY OEM RECOMMENDATIONS Engine 250 hrs Hydraulic System 500 hrs Gearboxes, High speed 300 hrs Gearboxes, Low speed 1000 hrs Bearings 500 hrs Compressors 500 hrs Greased slew bearings 3 month Indication of wear Indication of oil quality Optimizing oil change intervals Reduce new oil expenditure Reduce waste oil disposal Planned component replacements Less unscheduled breakdowns
  • 5. 3 ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ ¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ OIL SAMPLING SAMPLING TOOLS & HARDWARE You should be aware of the following when taking oil samples: Oil temperature can be as high as 80-100°c Spillage of Oil can cause you to slip You may be working on live equipment Splash back from sample points can cause burns and spillage ENSURE YOU FOLLOW “SITE SAFETY STANDARDS” Vacuum Pumps Bottles Hose Sample label data TECHENOMICS MONGOLIA Controlled Maintenance and Technical Service
  • 6. 4 TECHENOMICS MONGOLIA Controlled Maintenance and Technical Service FUEL ANALYSIS Fuel Test Package Test Method Distillation ASTM D86 Cetane Index ASTM D4737 Appearance ASTM D1176 Density ASTM D4052(ASTM D1298) Pour Point ASTM D97 Flash Point ASTM D93 Acidity, TAN ASTM D664 Viscosity ASTM D445 Water & Sediment ASTM D2709(ASTM D473) Water by KF Titration ASTM D6304 Particle Coun, Cleanline ISO 4406-1999 Sulphur Content ASTM D4927 HYDRAULIC FOAMING TEST CONTENT: 1. Wear metal report 2. Contamination (Silicon and sodium) 3. Additive 4. TAN 5. Cleanliness codes 6. Foaming stability and Tendency 7. Viscosity index, viscosity@40°, Viscosity @100° 8. PQ-90 9. Water contamination 10. Microscopic wear characterization 11. Oxidation EFFECT SLUDGE AND CONTAMINATION CORROSIONOXIDATION EFFECT
  • 7. 5 ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ ¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ COOLANT ANALYSIS PACKAGE COOLANT TEST PACKAGE Test Technique Standard Wear metals & Additives Rotating Disk Electrode Spectrometer ASTM D6595 Ethylene glycol % Refractometer ASTM 3321 Nitrate Test Strips N/A Molybdate Test Strips N/A PH Test Strips ASTM D1287 Alkalinity Test Strips N/A Chloro Test Strips N/A Hardness Test Strips N/A PQ90 Ferrous Debris Analyser N/A SCA Test Strips N/A TDS GREASE ANALYSIS GREASE TEST PACKAGE Test Method Wear metals, Contaminants & Additives ASTM D6595 PQ90 N/A Water Content ASTM D6304 Micro Analysis N/A
  • 8. 6 TECHENOMICS MONGOLIA Controlled Maintenance and Technical Service OIL ANALYSIS & CONDITION MONITORING SOFTWARE www.techenomics.net Õýðýãëýã÷èéí íýð > demo@tech.com íóóö ¿ã > demo BLUE OCEANS SOFTWARE It is designed to allow maintenance personnel to schedule and record equipment maintenance, including the recording of all oil analysis results, fuel analysis results and monitor the wear on magnetic plugs. Results for each sample are reviewed, interpreted and managed by Blue Oceans software and recommendations are given by trained technicians with a background in equipment maintenance and oil analysis. With this software package, users can, in one place, easily track their past and present analysis results. Trending tools are also available for ongoing condition monitoring for oil and fuel analysis. Blue Oceans software also offers a flexible reporting format that can be modified to suit the specific needs of customers.
  • 9. 7 ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ ¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ EQUIPMENT PAGE COMPARTMENT OF EQUIPMENT
  • 10. 8 TECHENOMICS MONGOLIA Controlled Maintenance and Technical Service BLUE OCEANS FUTURE MOBILE APPLICATION CD SOFTWARE PACKAGE MONTHLY REPORT
  • 11. 9 ÒÅÊÅÍÎÌÈÊÑ ÌÎÍÃÎË ÕÕÊ ¯ÉË×ÈËÃÝÝÍÈÉ ÒÀÍÈËÖÓÓËÃÀ TRANSFORMER OIL ANALYSIS TRANSFOMER OIL PORTABLE PURIFIER/FILTRATION EQUIPMENT THE BENEFITS OF TRANSFORMER OIL ANALYSIS: Improves equipment reliability Reduces expensive parts replacement Reduces maintenance and servicing costs Extend oil change intervals Reduce waste oil costs Monitors positive and negative results ADVANTAGES: Compared to typical purifier, this can increase the effectiveness more than three times and purifies 3000 l oil per hour Quickly remove water, trace water, gas, particles as well as acetylene, hydro- gen, methane and other harmful ingredients Effectively improve oil’s dielectric strength, effectively making sure electric equipment working safely and normally GAS CHROMATOGRAPHY ANALYSIS, DGA Element Method Hydrogen H2 ASTMD-3612 Oxygen O2 Carbone mono oxide CO Carbone dioxide CO2 Methane CH4 Ethylene C2 H4 Ethane C2 H6 Acetylene C2 H2 CHROMATOGRAPHY TEST PACKAGE THE ADVANTAGES OF DGA  Advance warning of developing faults  Determining the improper use of units  Improves equipment reliability  Convenient scheduling of repairs  Reduces expensive parts replacement  Increased machine life TRANSFORMER TEST PACKAGE Test Method Dielectric Strenght IES 156 Total Acid Number ASTM D974 Water Content ASTM D6304 Flash Point ASTM D93 Density ASTM D4052(ASTM D1298) Viscosity ASTM D445 DGA ASTM D3612
  • 12. ÒECHENOMICS MONGOLIA LLC Tel: (976) 77107459, (976) 95951640 Ôàêñ: (976) 77107459 E-mail: lab_mongolia@techenomics.com sugraa@techenomics.com Web: www.techenomics.net TECHENOMICS MONGOLIA Controlled Maintenance and Technical Service