1. TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
TECHENOMICS MONGOLIA
SERVICE INFORMATION
Providing Lubrication Services for 20 years MNS ISO/IEC 17025
C 00x
2. 2
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
Techenomics Mongolia LLC was established in 2012
with 100% investment of Techenomics International,
Australia with 20 years of experience in providing
Lubrication Services - has been providing Oil Analysis
& Condition Monitoring Services for mining, railway
and power industries in Australia, Indonesia, Thailand,
China, Turkey and Mongolia.
Laboratory of Oil analysis of Techenomics Mongolia
LLC was certified Mongolian MNS ISO/17025 standard
in 2015.)
TECHENOMICS MONGOLIA LLC
OUR SERVICES
OIL ANALYSIS
HYDRAULIC FOAMING TEST
FUEL TEST
WATER COOLANT TEST
GREASE TEST
TRANSFORMER OIL ANALYSIS
TRANSFORMER OIL PURIFIER
CHROMATOGRAPHY TEST (DGA)
MAGNETIC PLUG PROGRAMM
KIDNEY LOOP
2
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
3. 1
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THE BENEFITS OF OIL ANALYSIS &
CONDITION MONITORING PROGRAM
Extend oil drain intervals
Extend equipment life
Identify minor problems before they become major fail-
ures
Maximize asset reliability
Extend bearing service life
Maximize machine productivity
Minimize unscheduled downtime
Safely extend overhaul intervals
Minimize the number of, Open, Inspect and repair if
necessary, Overhaul routines
Improve repair time
Increased machine life
Improve product quality
Reduce product cost
Enhance product safety
OIL ANALYSIS
OIL TEST PACKAGE
Test Technique Standard
Wear metals &
Additives
Rotating Disk
Electrode
Spectrometer
ASTM D6595
Oxidation, Sulphation8
Nitration, Soot and
Glycol
FTIR ASTM D7418
Low lewel water, %
water, quantitive water
Crackle, Hatch and
Karl Fishcer
ASTM 6034
Cleanliness Laser Particle Counter ISO 4006
Viscosity Spectro Visco
Viscometer
ASTM D445
PQ90 Ferrous Debris
Analyser
N/A
Quantitative Fuel % Flash Tester ASTM D3828
TBN/TAN Total base & Acid
number
ASTM 2996/664
4. 2
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
REASONS FOR OIL SAMPLING
SAMPLING FREQUENCY
OEM RECOMMENDATIONS
Engine 250 hrs
Hydraulic System 500 hrs
Gearboxes, High speed 300 hrs
Gearboxes, Low speed 1000 hrs
Bearings 500 hrs
Compressors 500 hrs
Greased slew bearings 3 month
Indication of wear
Indication of oil quality
Optimizing oil change intervals
Reduce new oil expenditure
Reduce waste oil disposal
Planned component replacements
Less unscheduled breakdowns
5. 3
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OIL SAMPLING
SAMPLING TOOLS & HARDWARE
You should be aware of the following when taking oil samples:
Oil temperature can be as high as 80-100°c
Spillage of Oil can cause you to slip
You may be working on live equipment
Splash back from sample points can cause burns and spillage
ENSURE YOU FOLLOW “SITE SAFETY STANDARDS”
Vacuum Pumps
Bottles
Hose
Sample label data
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
6. 4
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
FUEL ANALYSIS
Fuel Test Package
Test Method
Distillation ASTM D86
Cetane Index ASTM D4737
Appearance ASTM D1176
Density ASTM D4052(ASTM D1298)
Pour Point ASTM D97
Flash Point ASTM D93
Acidity, TAN ASTM D664
Viscosity ASTM D445
Water & Sediment ASTM D2709(ASTM D473)
Water by KF Titration ASTM D6304
Particle Coun, Cleanline ISO 4406-1999
Sulphur Content ASTM D4927
HYDRAULIC FOAMING TEST
CONTENT:
1. Wear metal report
2. Contamination (Silicon and sodium)
3. Additive
4. TAN
5. Cleanliness codes
6. Foaming stability and Tendency
7. Viscosity index, viscosity@40°,
Viscosity @100°
8. PQ-90
9. Water contamination
10. Microscopic wear characterization
11. Oxidation
EFFECT
SLUDGE AND
CONTAMINATION
CORROSIONOXIDATION EFFECT
7. 5
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COOLANT ANALYSIS PACKAGE
COOLANT TEST PACKAGE
Test Technique Standard
Wear metals & Additives Rotating Disk Electrode Spectrometer ASTM D6595
Ethylene glycol % Refractometer ASTM 3321
Nitrate Test Strips N/A
Molybdate Test Strips N/A
PH Test Strips ASTM D1287
Alkalinity Test Strips N/A
Chloro Test Strips N/A
Hardness Test Strips N/A
PQ90 Ferrous Debris Analyser N/A
SCA Test Strips N/A
TDS
GREASE ANALYSIS
GREASE TEST PACKAGE
Test Method
Wear metals, Contaminants & Additives ASTM D6595
PQ90 N/A
Water Content ASTM D6304
Micro Analysis N/A
8. 6
TECHENOMICS MONGOLIA
Controlled Maintenance and Technical Service
OIL ANALYSIS & CONDITION
MONITORING SOFTWARE
www.techenomics.net
Õýðýãëýã÷èéí íýð > demo@tech.com
íóóö ¿ã > demo
BLUE OCEANS SOFTWARE
It is designed to allow maintenance personnel to schedule and record equipment
maintenance, including the recording of all oil analysis results, fuel analysis results
and monitor the wear on magnetic plugs.
Results for each sample are reviewed, interpreted and managed by Blue Oceans
software and recommendations are given by trained technicians with a background
in equipment maintenance and oil analysis.
With this software package, users can, in one place, easily track their past and
present analysis results. Trending tools are also available for ongoing condition
monitoring for oil and fuel analysis. Blue Oceans software also offers a flexible
reporting format that can be modified to suit the specific needs of customers.
11. 9
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TRANSFORMER OIL ANALYSIS
TRANSFOMER OIL PORTABLE PURIFIER/FILTRATION EQUIPMENT
THE BENEFITS OF TRANSFORMER OIL ANALYSIS:
Improves equipment reliability
Reduces expensive parts replacement
Reduces maintenance and servicing costs
Extend oil change intervals
Reduce waste oil costs
Monitors positive and negative results
ADVANTAGES:
Compared to typical purifier, this can increase the effectiveness more than
three times and purifies 3000 l oil per hour
Quickly remove water, trace water, gas, particles as well as acetylene, hydro-
gen, methane and other harmful ingredients
Effectively improve oil’s dielectric strength, effectively making sure electric
equipment working safely and normally
GAS CHROMATOGRAPHY ANALYSIS, DGA
Element Method
Hydrogen H2
ASTMD-3612
Oxygen O2
Carbone mono oxide CO
Carbone dioxide CO2
Methane CH4
Ethylene C2
H4
Ethane C2
H6
Acetylene C2
H2
CHROMATOGRAPHY TEST PACKAGE
THE ADVANTAGES OF DGA
Advance warning of developing faults
Determining the improper use of units
Improves equipment reliability
Convenient scheduling of repairs
Reduces expensive parts replacement
Increased machine life
TRANSFORMER TEST PACKAGE
Test Method
Dielectric Strenght IES 156
Total Acid Number ASTM D974
Water Content ASTM D6304
Flash Point ASTM D93
Density ASTM D4052(ASTM D1298)
Viscosity ASTM D445
DGA ASTM D3612