- UFT provides automotive engineering services including product design, engineering support, and manufacturing engineering. - They have over 10 years of industry experience, 350+ engineers worldwide, and are ISO 9001:2008 certified. - Case studies described include design of testing fixtures, welding fixtures, tooling design, reverse engineering, CAE analysis, and more for automotive and other industries.

1. UFT - Automotive Engineering Services
Confidentiality
The material contained in this document represents proprietary and confidential information pertaining to products,
technologies and processes belonging to UnitForce Technologies Consulting Pvt. Ltd. (UFT). All information in this
document must be treated in confidence and not discussed with a third party. The names and trademarks used in this
document are sole property of the respective owners and are governed by the relevant trademark and copyright laws.
No part of this document may be copied, distributed or displayed to a third party without prior written consent of UFT.

2. About Us
Vision
Services
To be the global hub for Engineering Services
Engineering Services
UFT Advantage
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Ten plus years in the industry
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350+ engineers worldwide
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ISO 9001:2008 certified company
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New age Engineering Service Provider
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Customer-driven business model
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Multi-Engineering Expertise
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Strategic Partner (and not just vendors)
Industry specific solutions and product
development
Engineering Team with experience in
fortune 500 companies
State of the art training labs
Rapid Implementation techniques
Few Practice Highlights
Design and Validation of Safety Truck , Global leader in Oil and Gas
Design and Engineering Support to over 8 production lines, Automotive OEM based
out of India
Product Design and Development of NVH Components, TATA Motors
End-to-End product development of Logger Tools, Beeken Techquest
www.uftech.com

3. Industries & Services
UFT provides the complete gamut of Product design and Engineering services to various industries.
Automotive
Aerospace
Heavy Engineering
Product Design
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Concept Design
Detailed Design
Digital Mock-up
Data Migration
Industrial Design
Legacy Conversion
Reverse Engineering
Product Engineering
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UFT
(CAD/CAM)
Engineering Support
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Oil & Gas
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Manufacturing Engineering
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Engineering change
management
Technical Publication &
Documentation
CAD & Design Integration
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www.uftech.com
Validation of concept and
detailed design under
functional and operational
loads
F&DT analysis
Regulatory / OEM specific
requirements
Optimization
Tool Design (Plastic,
Sheetmetal & diecasting)
Jigs and Fixture Design
NC Programming, Pre & Post
Processing
Manufacturing detailed
drawings

4. Automotive Sub System and Software Tools
Concept
Design
Detail
Design
Value
Engineering
Reverse
Engineering
Manufacturing
Engineering
CAD Support
Closures
Interiors
Exteriors
Seating
Chassis
Powertrain
Occupant
Safety
NVH
Durability
CFD
Non Linear
Optimization
FE Modelling
Styling
BIW
Crash
Our Technical experts are well versed with the following tools
CAD
Catia
UG NX
CAE
PLM
Tech -Pub
Solidworks
Pro-E
IDEAS
Solid Edge
Ansys
ARAS
Autocad
Inventor
Hypermesh
TeamCenter
Corel Draw
ENOVIA
WindChill
Adobe Frame maker
www.uftech.com

5. Key Customers
Few of our customer list includes
www.uftech.com

6. Case Studies
www.uftech.com

7. MUV SideWall
Case Study: 1
Car 3D Math Data
Domain
Automotive
Customer
Leading OEM in India
Scope of
Work
Side Wall Modification,
Formation of TPL according to
assembly sequence and DMU
(DATA MANGAMENT UNIT) of
Top Assembly
Input
Scan Data, Drawings, Existing
Assembly, TPL (Total Part List)
Tools used
Catia V5 R17
Output
3D Product Data &
Manufacturing Drawings
Project Hours
1400 hrs
www.uftech.com
Hood Insulator
Inner Dash

8. NVH Components
Input
Case Study: 2
Domain
Automotive
Customer
Leading OEM in India
Scope of
Work
Product Design and
Development of NVH
Components
Input
Car 3D Math Data with relevant
components
Tools used
Catia V5 R16
Output
3D Product Data and
Manufacturing Drawing
Project Hours
1500 hrs
Critical
Parameters
Generation of Class A Surface
with an accuracy of 0.10mm
Car 3D Math Data
Output
Hood Insulator
www.uftech.com
Inner Dash
Outer Dash
Wheel Arch
(LH & RH)
Wheel Arch RH
Carpet

9. Testing Fixture
Case Study: 3
Domain
Automotive
Customer
Leading OEM in US
Scope of Work
Design of Door Lock/Latch Testing
Fixture
Input
Math Data of Door
Tools used
Solid Works
Output
3D Product Data and
Manufacturing Drawing of Testing
Fixture, BOM
Project Hours
4500 hrs (similar projects with
same hours)
Critical
Parameters
•
Access to Components
Air cylinders to include quick
disconnect type fittings
•Operating Temperature range
-40°C to +90°C
•
www.uftech.com

10. Checking Fixture
Case Study: 4
Output
Domain
Automotive
Customer
Leading Exhaust System
Supplier in India
Scope of
Work
Design of Checking Fixture for
Exhaust System after welding
Input
2D Cad data of Exhaust System
product design
Tools used
Pro E, AutoCad
Output
3D Product Data and
Manufacturing Drawing
Project
Hours
2000 hrs (similar projects with
same hours)
www.uftech.com
Component
0L040
Checking
Fixture
Component
0L100
Checking
Fixture
Component loaded
in Checking Fixture
Checking
Fixture
Component loaded
in Checking Fixture
Component
260-00-R0
Component loaded
in Checking Fixture

11. Welding Fixture
Case Study: 5
Domain
Automotive
Customer
Leading Exhaust System Supplier in
India
Scope of Work
Design of Welding Fixture for
Exhaust System
Input
Product design in 2D (Exhaust
System) and Components
Tools used
Pro E, AutoCad
Output
3D Product Data of Welding Fixture
and 2D Manufacturing Drawing
Project Hours
2000 hrs (similar projects with same
hours)
Critical
Parameters
•
•
•
Component loaded
in Welding Fixture
www.uftech.com
Welding
Fixture
Component
- 060
Quick change of components for
welding process
Fixture is rotating 365° with
overlap of 5°
Weld gun is stationary
Component
- 040
Welding
Fixture
Component loaded
in Welding Fixture
Component
- 060
Welding
Fixture
Component loaded
in Welding Fixture
Component
– 260-MCI
Welding
Fixture
Component loaded
in Welding Fixture

12. Fixture Design
Case Study: 6
Domain
Automotive
Customer
Leading OEM in India
Scope of
Work
Design and Detailing of Welding
Fixture for BIW Panel
Input
Locator Map (Clamping Plan),
Weld Point details, Panel Data
(Model file, Parts list, Panel
thickness details) and Standard
components
Tools used
Catia V5 R17
Output
3D Model of Welding Fixture
Project Hours
1500 hrs (similar projects with
same hours)
www.uftech.com
Old Design
New Design

13. Tool Design
Case Study: 7
Domain
Automotive
Customer
Leading OEM in India
Scope of
Work
3D Modelling and Detailing of
Form and Draw dies
Stage of Dies, Method Plan and
Calculation
Input
Design standards as per clients
requirements
MISUMI standards for standard
parts
Tools used
AutoCad, Catia V5
Roof Assembly Components
Forming Tool
Trim & Pierce Tool
Output
2D & 3D Model and Detailing of
Form and Draw dies
Project Hours
2800 hrs (similar projects with
same hours)
Re-StrikingTool
www.uftech.com

14. Mould Design
Case Study: 8
Domain
Automotive
Customer
Leading OEM in India
Scope of
Work
3D Injection Mould Tool Design
Stage of Mould and Method
Plan
Input
Design standards as per
clients requirements
Tools used
Catia V5
Output
3D Design data and
Manufacturing Drawings
Project
Hours
1100 hrs each (similar projects
with same hours)
www.uftech.com
Assembled View
Exploded View

15. Reverse Engineering
Case Study: 9
Domain
Automotive
Customer
Leading OEM in India
Scope of
Work
Scanning and Class A Surface
Development
Input
Physical part
Tools used
ALIAS, Catia V5 R16
Output
3D Model
Project
Hours
1100 hrs each (similar projects
with same hours)
Critical
Parameters
•
Input
Step 1. White Spraying
of Component
Step 3. Placing Locator
Stickers
Accuracy 0.05mm
www.uftech.com
Output
Step 2. Fixture to hold the
Component during scan
Step 4. Scanning the
component

16. Instrument Panel
Case Study: 10
Domain
Automotive
Customer
Leading OEM in US
Scope of
Work
Meshing of Instrument Panel
Input
IGES data
Tools used
Hypermesh
Output
Hypermesh data
Project Hours
2000 hrs (similar projects with
same hours)
www.uftech.com

17. Centre Console
Case Study: 11
Domain
Automotive
Customer
Leading OEM in US
Scope of
Work
Meshing of Centre Console
Input
IGES data
Tools used
Hypermesh
Output
Hypermesh data
Project Hours
1400 hrs (similar projects with
same hours)
www.uftech.com

18. Slider Assembly
Case Study: 12
Domain
Automotive
Customer
Leading OEM in India
Scope of
Work
Analysis of Slider Assembly
Input
Boundary Condition and
Material Property
Tools used
Hypermesh, Nastran
Output
Analysis Report and Design
solutions
Project
Hours
1000 hrs (similar projects with
same hours)
www.uftech.com

19. Fill Valve
Case Study: 13
Domain
Automotive
Customer
Scope of
Work
Analysis of Fill Valve
Input
IGES Models and Material
Property
Tools used
Ansys
Output
Analysis Report
Project Hours
1200 hrs (similar projects with
same hours)
www.uftech.com

20. Door Lock
Case Study: 14
Domain
Automotive
Customer
Leading OEM in US
Scope of
Work
Design of Door Lock / Latch Test
Fixture
Input
Math Data of Door
Tools used
Solid Works
Output
3D Product Data of Testing
Fixture & Manufacturing
Drawings, BOM
Project Hours
2000 hrs (similar projects with
same hours)
Critical
Parameters
Air Cylinders to include quick
disconnect type fittings that
accommodate ¼” air line
Operating temperature range:
-40°C to +90°C, including 95%
RH.
www.uftech.com

21. Thank You!
www.uftech.com