International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
IJERA (International journal of Engineering Research and Applications) is International online, ... peer reviewed journal. For more detail or submit your article, please visit www.ijera.com
IJERA (International journal of Engineering Research and Applications) is International online, ... peer reviewed journal. For more detail or submit your article, please visit www.ijera.com
Knowledge and Experience of Menopause - A Rural Based Study in Aligarhjournal ijrtem
ABSTRACT: The menopause is a transitional phase in women’s life.The level of oestrogen is decreased ,because of which a variety of symptoms such as hot flushes, mucosal dryness, excessive sweating, emotional fluctuations, psychoses, decr-eased strength and calcification of bones occurs. Attitudes, perception and expectations are part of the psychosocial phenomenon surrounding menopause. Natural menopause is diagnosed after 12 months of amenorrhoea not associated with a pathological cause. Menopause is a gradual process that lasts for about 2 years, called climacteric. It is normal and should not be taken as a disease or syndrome. The aim of this study was to find out the knowledge and experience of menopausal symptoms among women who had attained menopause
Effect of Milling Time on Al-Fe-Cr-20 Wt. % Al2O3composite Prepared Through B...IJERA Editor
One of the main challenges towards achieving a homogeneous distribution of the ceramic phase in the metal matrix composites is agglomeration of the reinforcement particles. Mechanical alloying is among the most important processing techniques used for manufacturing of metal matrix composites (MMCs).An attempt was made to synthesize Al-Fe-Cr-Al2O3composites synthesized through mechanical alloying. Al2O3 is used as reinforcement. Ethanol (5 wt. %) has been used as a process control agent (PCA). Mechanical alloying is carried out in a conventional ball mill using stainless steel grinding media at 115 rpm in the argon environment for 5h, 10h and 15h. The ball to powder weight ratio was maintained at 20:1. The characterization of the ball milled powder was followed by scanning electron microscopy (SEM). Showed the formation of a homogeneous phase for all compositions after milling for 15 h. XRD patterns were recorded for the milled powders, and analyzed using Williamson–Hall method and Scherrer’s equation to determine the lattice strain and grain size.EDX is performed to check the contamination of composites during the mechanical alloying.XRD is used to study structural evolution of synthesized aluminium composite. Effect of milling time is investigated on synthesized Al-Fe-Cr-20 wt. % Al2O3 composites.
Analysis and quantification of grain size in various dhp copper tubes manufac...Rautomead Limited
Abstract. Deoxidized High Phosphorus (DHP) Copper tubes are frequently used in numerous
industrial and household applications. To ensure the acceptability of DHP copper tubes prepared by
various industrial processes, the quality of the DHP copper tubes must be evaluated and one of the
best ways to do so is to examine the microstructure and metallography and quantify grain size. In
this paper the authors considered the average grain size of copper tube samples made traditionally
as well as by the planetary rolling and CastTube process. Because of the small thickness of the
CastTube samples, in certain circumstances traditional methods of grain counting were not
plausible and a new procedure for grain counting needed developed. This paper is about the
development and evaluation of grain sizes in continuously cast tube samples using both the
planimetric procedure (ASTM E112) and a new method, which will be herby, referred to as the
“total grain counting method”. This paper also concludes that there is a large difference in the grain
size of tubes with different manufacturing methods.
Wear Properties of Thixoformed Al-5.7Si-2Cu-0.3Mg Aluminium AlloyDr. Manal Abdullatif
Earlier work has shown that Al-5.7Si-2Cu-0.3Mg aluminium alloy is suitable for
thixoforming process. Here, the dry sliding wear behaviour of the alloy, in the as-cast and
thixoformed conditions were investigated. The cooling slope technique was used to produce the alloy
with globular microstructure for the thixoforming process. Both the thixoformed and cast samples
were subjected to T6 heat treatments prior to the wear tests. The tests were carried out using a
pin-on-disc tribometer, against a hardened M2 tool steel disc of 62 HRC at different loads, under dry
sliding conditions at fixed sliding speed and sliding distance of 1 m.s–1 and 5 km respectively. The
microstructural response, worn surfaces was thoroughly and carefully examined using various
methods such as scanning electron microscopy, energy dispersive spectroscopy, and differential
scanning calorimetry. The density of the heat treated thixoformed alloys showed significant increase
in the hardness property, among others, due to its reduced porosity. Their wear test results also
observed that the weight loss of materials increase with an increase in the input load and the sliding
distance for all samples. However, the as-cast alloy displayed higher wear rate compared with the
thixoformed alloys. In general, the wear mechanisms showed a mixture of abrasive, oxidative and
delamination wear (mild wear) at low applied loads and mainly an adhesive (severe wear) at high
applied loads.
MICROSTRUCTURAL CHARACTERIZATION AND HOT EROSION BEHAVIOR OF CRC-NICR COATED ...IAEME Publication
Erosion behavior of the High Velocity Oxygen Fuel (HVOF) deposited CrC - NiCr coating on stainless steel was evaluated. Th e solid particle erosion stu dy was conducted using an air jet erosion test rig at a velocity 60m/sec and impingement angle 60 ° , 75 ° and 90 ° , on HVOF spray coated steel at 600 ° C. Microstructure, chemical composition, phases present in the coating on the steel substrate was studied by using Scanning Electron Microscope (SEM) and X - Ray Diffraction method. The Hardness is gradually increasing with increasing content of Cr 3 C 2 particles in all three samples. The erosion mechanism of coatings was also discussed and erosion rate is maximum at impingement angle 75 °
Preparation and Investigation on Properties of Cryogenically Solidified Nano ...IJERA Editor
In the present work, AL-alloy containing 12% silicon (LM 13) matrix nano composites were fabricated in sand moulds by using copper end blocks of copper end chill thickness 10 &15 nm with cryogenic effect . The size of the reinforcement (NanoZro2) ranges from 50-80nm being added ranges from 3 to 15 wt % in steps of 3 wt % . Cryogenically solidified Nano Metal Matrix Composites were compressed by using hydraulic compression machine. Specimens were prepared according to ASTM standards and tested for their strength, hardness and fracture toughness. Micro structural studies of the fabricated Nano Composites indicate that there is uniform distributions of reinforcements in the matrix materials (LM 13). An increasing trend of hardness, UTS & fracture toughness has been observed. The best results have been obtained at 12 wt %. The results were further justified by comparing two copper end chill thickness 10 &15 mm. Finally the Volumetric Heat Capacity of the cryo-chill is identified as an important parameter which affects mechanical properties.
Agglomeration of Ferroalloy Fines for use in Bulk Steelmaking ProcessesPRABHASH GOKARN
International Paper Published in STEEL TECH (ISSN 0976-4232) Vol:7 No:3 in April 2013
Ferroalloys are added as deoxidizing agents and additives to increase strength, elasticity and abrasion & corrosion resistance of steel. The preferred size of ferroalloy lumps for steel making is 10mm – 80 mm to optimize the operational efficiency. Ferroalloy lumps are produced by manual breaking of casted alloy cakes which generates 5-10% fines which cannot be used in bulk steel making process (like the commonly used LD process) because of handing and operational difficulties. Therefore, we at Tata Steel developed an agglomeration process for ferroalloy fines and used the briquettes thus produced for making steel. The developed process described in the paper is an economic, environment friendly and efficient way to utilize the ferroalloy fines in steel making.
TRIBOLOGICAL BEHAVIOUR OF A356/10SiC/3Gr HYBRID COMPOSITE IN DRY-SLIDING COND...Blaza Stojanovic
The paper presents tribological behaviour of hybrid aluminium composite A356/10SiC/3Gr in dry-sliding conditions. Hybrid
composites were made with a modified compocasting procedure and tribological tests were conducted on a tribometer with a block-on-disc contact geometry. An analysis of the effects of three sliding speeds ((0.25, 0.5 and 1) m/s) and two normal loads (10 N and 20 N) on the wear volume and wear rate was conducted for different sliding distances. The total sliding distance was 300 m. SEM and an EDS analysis of the wear surfaces of the tested material were also performed. The analysis of the wear surfaces shows an intensive adhesive wear of hybrid composites. Also, the appearance of mechanically mixed layers (MMLs) was confirmed, i.e., an increase in the concentration of iron in the hybrid composite material.
Keywords: hybrid composites, wear, aluminium, SiC, graphite, testing
Briquetting of Ferro Manganese Fines & Use in Steel MakingPRABHASH GOKARN
Ferro Manganese(FeMn) is used for alloying & refining of steel. During manufacture of FeMn fines are generated which are not useable (except in small induction furnaces). This paper describes a process for agglomeration of FeMn fines and its use in steel making.
Paper submitted for NMD 2012.
Dry Sliding Wear Behaviour of Rheocat Al-5.7Si-2Cu-0.3Mg AlloyDr. Manal Abdullatif
In this study, the effect of improved microstructure of Al-5.7Si-2Cu-0.3Mg alloys by using semisolid process on hardness and dry sliding wear behaviour were investigated. The microstructures of conventional cast alloy were totally dendritic, while in rheocasting the dendrit-ic transfer to fine globular microstructures after using cooling slope casting. Tribological tests were carried out by using a pin-on-disc apparatus in dry sliding conditions. Wear tests were at low sliding speed 1ms-1 ,applied load at 50N and three different sliding distance (i.e., 1.8Km, 5.4Km and 9Km) respectively. An optical microscope and a scanning electron microscope were used to examine the micro-structure and to understand the wear mechanism on the worn surface of both samples. The results showed that, the wear resistance of rheocast alloy was improved and higher than that those produce by conventional casting. The volume loss of rheocast alloy show reduc-tion more than 18% at 1.8Km and 10% at 9Km compared to as-cast alloy. Moderate wear regimes were appeared in both alloys, accord-ing to the range of wear rate. The friction coefficient had increased due to increase in the contact point between pin and disc materials. The dominant wear mechanism for conventional and rheocasting alloys was adhesion wear and abrasive wear respectively.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Knowledge and Experience of Menopause - A Rural Based Study in Aligarhjournal ijrtem
ABSTRACT: The menopause is a transitional phase in women’s life.The level of oestrogen is decreased ,because of which a variety of symptoms such as hot flushes, mucosal dryness, excessive sweating, emotional fluctuations, psychoses, decr-eased strength and calcification of bones occurs. Attitudes, perception and expectations are part of the psychosocial phenomenon surrounding menopause. Natural menopause is diagnosed after 12 months of amenorrhoea not associated with a pathological cause. Menopause is a gradual process that lasts for about 2 years, called climacteric. It is normal and should not be taken as a disease or syndrome. The aim of this study was to find out the knowledge and experience of menopausal symptoms among women who had attained menopause
Effect of Milling Time on Al-Fe-Cr-20 Wt. % Al2O3composite Prepared Through B...IJERA Editor
One of the main challenges towards achieving a homogeneous distribution of the ceramic phase in the metal matrix composites is agglomeration of the reinforcement particles. Mechanical alloying is among the most important processing techniques used for manufacturing of metal matrix composites (MMCs).An attempt was made to synthesize Al-Fe-Cr-Al2O3composites synthesized through mechanical alloying. Al2O3 is used as reinforcement. Ethanol (5 wt. %) has been used as a process control agent (PCA). Mechanical alloying is carried out in a conventional ball mill using stainless steel grinding media at 115 rpm in the argon environment for 5h, 10h and 15h. The ball to powder weight ratio was maintained at 20:1. The characterization of the ball milled powder was followed by scanning electron microscopy (SEM). Showed the formation of a homogeneous phase for all compositions after milling for 15 h. XRD patterns were recorded for the milled powders, and analyzed using Williamson–Hall method and Scherrer’s equation to determine the lattice strain and grain size.EDX is performed to check the contamination of composites during the mechanical alloying.XRD is used to study structural evolution of synthesized aluminium composite. Effect of milling time is investigated on synthesized Al-Fe-Cr-20 wt. % Al2O3 composites.
Analysis and quantification of grain size in various dhp copper tubes manufac...Rautomead Limited
Abstract. Deoxidized High Phosphorus (DHP) Copper tubes are frequently used in numerous
industrial and household applications. To ensure the acceptability of DHP copper tubes prepared by
various industrial processes, the quality of the DHP copper tubes must be evaluated and one of the
best ways to do so is to examine the microstructure and metallography and quantify grain size. In
this paper the authors considered the average grain size of copper tube samples made traditionally
as well as by the planetary rolling and CastTube process. Because of the small thickness of the
CastTube samples, in certain circumstances traditional methods of grain counting were not
plausible and a new procedure for grain counting needed developed. This paper is about the
development and evaluation of grain sizes in continuously cast tube samples using both the
planimetric procedure (ASTM E112) and a new method, which will be herby, referred to as the
“total grain counting method”. This paper also concludes that there is a large difference in the grain
size of tubes with different manufacturing methods.
Wear Properties of Thixoformed Al-5.7Si-2Cu-0.3Mg Aluminium AlloyDr. Manal Abdullatif
Earlier work has shown that Al-5.7Si-2Cu-0.3Mg aluminium alloy is suitable for
thixoforming process. Here, the dry sliding wear behaviour of the alloy, in the as-cast and
thixoformed conditions were investigated. The cooling slope technique was used to produce the alloy
with globular microstructure for the thixoforming process. Both the thixoformed and cast samples
were subjected to T6 heat treatments prior to the wear tests. The tests were carried out using a
pin-on-disc tribometer, against a hardened M2 tool steel disc of 62 HRC at different loads, under dry
sliding conditions at fixed sliding speed and sliding distance of 1 m.s–1 and 5 km respectively. The
microstructural response, worn surfaces was thoroughly and carefully examined using various
methods such as scanning electron microscopy, energy dispersive spectroscopy, and differential
scanning calorimetry. The density of the heat treated thixoformed alloys showed significant increase
in the hardness property, among others, due to its reduced porosity. Their wear test results also
observed that the weight loss of materials increase with an increase in the input load and the sliding
distance for all samples. However, the as-cast alloy displayed higher wear rate compared with the
thixoformed alloys. In general, the wear mechanisms showed a mixture of abrasive, oxidative and
delamination wear (mild wear) at low applied loads and mainly an adhesive (severe wear) at high
applied loads.
MICROSTRUCTURAL CHARACTERIZATION AND HOT EROSION BEHAVIOR OF CRC-NICR COATED ...IAEME Publication
Erosion behavior of the High Velocity Oxygen Fuel (HVOF) deposited CrC - NiCr coating on stainless steel was evaluated. Th e solid particle erosion stu dy was conducted using an air jet erosion test rig at a velocity 60m/sec and impingement angle 60 ° , 75 ° and 90 ° , on HVOF spray coated steel at 600 ° C. Microstructure, chemical composition, phases present in the coating on the steel substrate was studied by using Scanning Electron Microscope (SEM) and X - Ray Diffraction method. The Hardness is gradually increasing with increasing content of Cr 3 C 2 particles in all three samples. The erosion mechanism of coatings was also discussed and erosion rate is maximum at impingement angle 75 °
Preparation and Investigation on Properties of Cryogenically Solidified Nano ...IJERA Editor
In the present work, AL-alloy containing 12% silicon (LM 13) matrix nano composites were fabricated in sand moulds by using copper end blocks of copper end chill thickness 10 &15 nm with cryogenic effect . The size of the reinforcement (NanoZro2) ranges from 50-80nm being added ranges from 3 to 15 wt % in steps of 3 wt % . Cryogenically solidified Nano Metal Matrix Composites were compressed by using hydraulic compression machine. Specimens were prepared according to ASTM standards and tested for their strength, hardness and fracture toughness. Micro structural studies of the fabricated Nano Composites indicate that there is uniform distributions of reinforcements in the matrix materials (LM 13). An increasing trend of hardness, UTS & fracture toughness has been observed. The best results have been obtained at 12 wt %. The results were further justified by comparing two copper end chill thickness 10 &15 mm. Finally the Volumetric Heat Capacity of the cryo-chill is identified as an important parameter which affects mechanical properties.
Agglomeration of Ferroalloy Fines for use in Bulk Steelmaking ProcessesPRABHASH GOKARN
International Paper Published in STEEL TECH (ISSN 0976-4232) Vol:7 No:3 in April 2013
Ferroalloys are added as deoxidizing agents and additives to increase strength, elasticity and abrasion & corrosion resistance of steel. The preferred size of ferroalloy lumps for steel making is 10mm – 80 mm to optimize the operational efficiency. Ferroalloy lumps are produced by manual breaking of casted alloy cakes which generates 5-10% fines which cannot be used in bulk steel making process (like the commonly used LD process) because of handing and operational difficulties. Therefore, we at Tata Steel developed an agglomeration process for ferroalloy fines and used the briquettes thus produced for making steel. The developed process described in the paper is an economic, environment friendly and efficient way to utilize the ferroalloy fines in steel making.
TRIBOLOGICAL BEHAVIOUR OF A356/10SiC/3Gr HYBRID COMPOSITE IN DRY-SLIDING COND...Blaza Stojanovic
The paper presents tribological behaviour of hybrid aluminium composite A356/10SiC/3Gr in dry-sliding conditions. Hybrid
composites were made with a modified compocasting procedure and tribological tests were conducted on a tribometer with a block-on-disc contact geometry. An analysis of the effects of three sliding speeds ((0.25, 0.5 and 1) m/s) and two normal loads (10 N and 20 N) on the wear volume and wear rate was conducted for different sliding distances. The total sliding distance was 300 m. SEM and an EDS analysis of the wear surfaces of the tested material were also performed. The analysis of the wear surfaces shows an intensive adhesive wear of hybrid composites. Also, the appearance of mechanically mixed layers (MMLs) was confirmed, i.e., an increase in the concentration of iron in the hybrid composite material.
Keywords: hybrid composites, wear, aluminium, SiC, graphite, testing
Briquetting of Ferro Manganese Fines & Use in Steel MakingPRABHASH GOKARN
Ferro Manganese(FeMn) is used for alloying & refining of steel. During manufacture of FeMn fines are generated which are not useable (except in small induction furnaces). This paper describes a process for agglomeration of FeMn fines and its use in steel making.
Paper submitted for NMD 2012.
Dry Sliding Wear Behaviour of Rheocat Al-5.7Si-2Cu-0.3Mg AlloyDr. Manal Abdullatif
In this study, the effect of improved microstructure of Al-5.7Si-2Cu-0.3Mg alloys by using semisolid process on hardness and dry sliding wear behaviour were investigated. The microstructures of conventional cast alloy were totally dendritic, while in rheocasting the dendrit-ic transfer to fine globular microstructures after using cooling slope casting. Tribological tests were carried out by using a pin-on-disc apparatus in dry sliding conditions. Wear tests were at low sliding speed 1ms-1 ,applied load at 50N and three different sliding distance (i.e., 1.8Km, 5.4Km and 9Km) respectively. An optical microscope and a scanning electron microscope were used to examine the micro-structure and to understand the wear mechanism on the worn surface of both samples. The results showed that, the wear resistance of rheocast alloy was improved and higher than that those produce by conventional casting. The volume loss of rheocast alloy show reduc-tion more than 18% at 1.8Km and 10% at 9Km compared to as-cast alloy. Moderate wear regimes were appeared in both alloys, accord-ing to the range of wear rate. The friction coefficient had increased due to increase in the contact point between pin and disc materials. The dominant wear mechanism for conventional and rheocasting alloys was adhesion wear and abrasive wear respectively.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Study on hardening mechanisms in aluminium alloysIJERA Editor
The Al-Zn-Mg alloys are most commonly used age-hardenable aluminium alloys. The hardening mechanism is
further enhanced in addition of Sc. Sc additions to aluminium alloys are more promising. Due to the
heterogeneous distribution of nano-sized Al3Sc precipitates hardening effect can be accelerated. Mainly,
highlight on hardening mechanism in Al-Zn-Mg alloys with Sc effect is to study. In addition, several
characterisations have been done to age-hardening measurements at elevated temperatures from 120oC to 180
oC. The ageing kinetics has also been calculated from Arrhenius equation. Furthermore, friction stir processing
(FSP) can be introduced to surface modification process and hardened the cast aluminium alloys. In this study,
hardening mechanism can be evaluated by Vicker’s hardness measurement and mechanical testing is present
task.
Study on hardening mechanisms in aluminium alloysIJERA Editor
The Al-Zn-Mg alloys are most commonly used age-hardenable aluminium alloys. The hardening mechanism is
further enhanced in addition of Sc. Sc additions to aluminium alloys are more promising. Due to the
heterogeneous distribution of nano-sized Al3Sc precipitates hardening effect can be accelerated. Mainly,
highlight on hardening mechanism in Al-Zn-Mg alloys with Sc effect is to study. In addition, several
characterisations have been done to age-hardening measurements at elevated temperatures from 120oC to 180
oC. The ageing kinetics has also been calculated from Arrhenius equation. Furthermore, friction stir processing
(FSP) can be introduced to surface modification process and hardened the cast aluminium alloys. In this study,
hardening mechanism can be evaluated by Vicker’s hardness measurement and mechanical testing is present
task.
Influence of Zirconium on the Grain Refinement of Al 6063 alloyIJERA Editor
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Al2O3(particle size of 150 μm) with different wt% were used. Composite samples have the reinforcement weight
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Jo3616541663
1. M. S. Aboraia et al Int. Journal of Engineering Research and Applications
ISSN : 2248-9622, Vol. 3, Issue 6, Nov-Dec 2013, pp.1654-1663
RESEARCH ARTICLE
www.ijera.com
OPEN ACCESS
Synthesis and Characterization of Al–Al2O3and Al/ (Al2O3-Zro2)
Nanocomposites Using High-Energy Milling
M. S. Aboraia1*, G. A. Abdalla1, and H. S. Wasly2
1
2
Mining and Metallurgical Engineering Department, Faculty of Engineering, Assiut University, Assiut, Egypt
Mining and Metallurgical Engineering Department, Faculty of Engineering, Al-Azhar University, Qena, Egypt
Abstract
Aluminum metal matrix nanocomposites, Al–20 wt.% Al2O3, and Al-10 wt.% Al2O3-10 wt.% ZrO2 systems,
were synthesized by mechanical milling to obtain advanced engineering materials with new properties. A
homogenous distribution of the reinforcements in the Al matrix was obtained after milling the mixed powdersby
a Planetary ball mill for a period of 45 h at a ball-to-powder ratio of 10:1. The uniform distribution of Al2O3 and
Al2O3-ZrO2 in the Al matrix was confirmed by characterizing these nanocomposite powders by SEM and XRD
techniques. The powders were consolidated by cold pressing under 600 MPa pressure at room temperature
followed by sintering at 600°C for 45min under inert gas atmosphere. X-ray patterns were analyzed by using the
Williamson–Hall treatment to determine the crystallite size and the lattice strain. Microhardness measurements
and compression tests were performed to characterize the composite materialsmechanical properties.
Keywords:Mechanical milling; Nanocomposites; Al-ceramic composites, Al/Al2O3/ZrO2nanocomposite,
Mechanical properties, Sintering.
I.
Introduction
Aluminum-based metal matrix composites
(MMCs) produced by mechanical milling are used in
the aircraft and automotive industries due to their
light weight and high strength-to weight ratio. This
causes Al matrix composites to find great attention in
the last years [1,2]. Reinforcing the ductile aluminum
matrix with stronger reinforcements like ceramics
gives a combination of properties of both the metallic
matrix and the ceramic reinforcement components
resulting in improved properties of the composite
[3,4].
High-energy ball milling is a powder
processing method in which powder particles go
through a repeated process of cold welding,
fracturing, and rewelding [5]. These processes are
repeated several thousands of times during the
mechanical milling operation resulting in crystallite
size decrease with processing milling time and
uniform distributed particles in the metal matrix.
From the advantages of using ball-milling process
that, homogeneous nanocomposite powders can be
produced from apparently immiscible elements
andthe drawbacksof the liquid metallurgy method for
producing undesirable materials can be avoided
because milling carried out at room temperature [6].
The aim of the present investigation is to synthesize
and characterize aluminum reinforced with a uniform
dispersion of specified weight fraction nanometersized alumina and alumina-zirconia particlesand to
investigate the effect of reinforcement type and
milling speed in the properties of the produced
nanocomposites.
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II.
Experimental Work
2.1 Milling and sample preparation
To synthesistwo nanocomposite systems of
(Al-20wt.%Al2O3)and (Al-10wt.% Al2O3 -10 wt.%
ZrO2). The materials used in the experiments
werecommercial aluminum powder with a particle
size of (-210+90 μm), commercial alumina
powderwith particle size smaller than 44 μm and
zirconia powder with particle size smaller than 38
μm.For the two systems;Planetary Monomill
"Pulverisette 6" was used for the milling of the
powder mixtures. Grinding is carried out under Argon
gas atmosphere at 300 rpm milling rotation speed and
ball-to-powder ratio of 10:1. Stearic acid was used as
a process control agent (PCA) to prevent the
aggregation of powders during milling. The duration
of milling process is fixed at 30 min in order to avoid
temperature rise and samples were taken at intervals
of 7, 12, 15, 21, 30, 38 and 45 hours.To investigate
the effect of milling speed and milling time on the
properties of the composite, another two milling
rotation speeds (200and 400 rpm) were used in
milling
only
forthe
powders
of
AlAl2O3nanocomposite system.
Consolidation of the milled powders was
done in two stages including pressing and sinteringof
the compacts to achieve high dense samples. Pressing
the powders was done in a hardened steel die, thus
producing green compacts with 15mm diameter and
5mm height. The applied pressure was 600MPa
pressure andfive minutes of the load hold time. For
sintering, the compressed powders were kept at
600°C for 45 min. To avoid oxidation of aluminum,
all samples were protected using Nitrogen gas during
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2. M. S. Aboraia et al Int. Journal of Engineering Research and Applications
ISSN : 2248-9622, Vol. 3, Issue 6, Nov-Dec 2013, pp.1654-1663
heating and then the samples were furnace cooled.
The density was measured by a volumetric method.
This method was employed through measuring the
weight and dimensions of the compacts by using an
accurate balance.
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a JEOL-JSM 5400 F scanning electron microscope
(SEM) with a maximum magnification of 200,000X.
2.3Mechanical characterization
Hardness measurement was performed on
the sintered consolidated samples by using a
laboratory MICROMETVickers hardness tester.
Compression test determines the behavior of the
material under compressive loads. The test specimens
of 15 mmin diameter and 22.5 mm height [ L/D =1.5]
were loaded at a rate of 0.1 mm/min. From the
diameter and the applied loading conditions, stressstrain response of the material is calculated.
2.2Structure analysis
XRD patterns were recorded from the
asreceived and milled powders. During the powder
milling process, the changes in peak shape are related
to microstructural changes. Williamson–Hall (WH)
[7] method is used to estimate the lattice strain and
the crystallite size in the samples.In the WH
treatment, the full width at half maximum (FWHM),
β,is related to the crystallite size,D,and the
distortion,ε,by the equation:
β* =d*ε + 1/D
………………… *
III.
Results and Discussion
3.1 XRD analysis,crystallite size, and lattice strain
calculations
The X-ray diffraction patterns of the AlAl2O3 and Al–Al2O3-ZrO2 powders milled with 300
rpm rotation speed for different periods of time are
shown in Figures 1,2. It can be seen that line
broadening increases with milling time. The main
contributions to the decrease in intensity and the
broadening of the diffraction peaks are the grain size
and the strain of the lattice, i.e., the reduction of
crystallite size and lattice strain introduced by milling
[9].
Where β*= β cos θ /λ and d*= 2 sinθ/λ; θ is
the Bragg angle and λ is the wavelength used. From
the above equation, the intercept of the plot of β*
against d* gives 1/D and the slope gives the strain.
The experimental breadth of a given reflection was
corrected for the peak breadth from the instrument by
Voigt functions using the Originpro 8 software
[8,9].The powders were characterized for their
microstructure and distribution of the reinforcements
(Al2O &Al2O3-ZrO2) particles in the Al matrix using
14000
45h
38h
12000
30h
Intensity (counts)
10000
21h
8000
15h
6000
4000
12h
2000
7h
0
0
10
20
30
40
50
60
70
80
90
2-theta (degree)
Fig.1: XRD patternsof Al–Al2O3 powders milled for different times; 7, 12, 15, 21, 30, 38 and 45 h.
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3. M. S. Aboraia et al Int. Journal of Engineering Research and Applications
ISSN : 2248-9622, Vol. 3, Issue 6, Nov-Dec 2013, pp.1654-1663
www.ijera.com
16000
45h
12000
Intensity (counts)
14000
38h
10000
30h
8000
21h
6000
15h
4000
12h
2000
0
7h
0
10
20
30
40
50
60
70
80
90
A (degree)
2-theta (degree)
Fig.2: XRD patternsof Al–Al2O3-ZrO2 powders milled for different times; 7, 12, 15, 21, 30, 38 and 45 h.
To estimate the crystallite size and the
lattice distortion, an inspection of the shape of the
diffraction peaks was performed. WH calculations
procedure are carried out for every peak of the two
nanocomposites samples of different times for Al and
Al2O3 and for ZrO2 in the Al-Al2O3ZrO2nanocomposites.
milling time obtained by WH method for Al-Al2O3
and Al-Al2O3-ZrO2 respectively.It can be seen that
the rate of the grain refinement continuously
decreases reaching, after 45h of milling, the value of
19.77 for Al-Al2O3 and 25.36 nm for Al-Al2O3-ZrO2.
On the other hand, the lattice strain shows a
continuous increase to value of 1.16% for Al-Al2O3
and 0.139% for Al-Al2O3-ZrO2.
3.1.1 Al crystallite size and the lattice strain values
Figure 3 shows the variation of the
crystallite size and of the lattice strain of Al against
80
70
1.5
0.139 %
1.16 %
70
0.14
50
0.5
40
30
19.77 nm
0.0
0.12
50
40
0.10
30
0.08
20
25.36 nm
20
5
10
15
20
25
30
time (h)
a
35
40
45
5
50
b
10
15
20
25
30
35
40
45
50
time (h)
Figure3:Al crystallite size and lattice strain values for Al-Al2O3and Al-Al2O3-ZrO2 nanocomposite300rpm ;7, 12,15, 21, 30, 38, 45 h. a)Al-Al2O3 nanocomposite b)Al-Al2O3-ZrO2 nanocomposite.
www.ijera.com
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strain (%)
cryst. size D (nm)
1.0
60
strain (%)
cryst. size D (nm)
60
4. M. S. Aboraia et al Int. Journal of Engineering Research and Applications
ISSN : 2248-9622, Vol. 3, Issue 6, Nov-Dec 2013, pp.1654-1663
variation of crystallite size and lattice strain of the
alumina against milling time obtained by WH method
are shown in Figure 4.
3.1.2Al2O3 crystallite size and the lattice strain
values
The calculations procedure of different
samples of the two nanocomposites to obtain the size
and strain for alumina is as that in the Al.The
240
0.8
300
0.653 %
0.663 %
220
0.6
250
200
180
160
0.4
140
120
100
0.2
80
41.29 nm
60
200
0.4
150
100
0.2
strain (%)
cryst. size D (nm)
0.6
strain (%)
cryst. size D (nm)
www.ijera.com
36.1 nm
50
0.0
40
0
20
5
10
15
20
25
30
35
40
45
time (h)
a
0.0
5
50
10
15
20
25
30
35
40
45
50
time (h)
b
Figure4:Al2O3crystallite size and lattice strain values for Al-Al2O3 and Al-Al2O3-ZrO2 nanocomposite300rpm ;7, 12,15, 21, 30, 38, 45 h. a)Al-Al2O3 nanocomposite b)Al-Al2O3-ZrO2 nanocomposite.
3.1.3 ZrO2 crystallite size and the lattice strain
values
Figure 5shows the variation of the
ZrO2 crystallite size and lattice strain against
milling time obtained by WH method. It can be
seen that for ZrO2 in Al-Al2O3-ZrO2 system, the
rate of the grain refinement continuously
decreases reaching, after 45 h of milling, a value
of 58.14 nm. On the other hand, the lattice strain
shows a continuous increase to values of 0.33
%.
It can be seen that for alumina in AlAl2O3powders the grain refinement reaches a value
of 41.29 nm, and the lattice strain shows a continuous
increase to value of 0.663 %, while for Al-Al2O3ZrO2 powders, the grain refinement for alumina
reaches a value of 36.1 nm while the lattice strain
reaches a value of 0.653 %.
0.4
0.33 %
0.3
250
200
0.2
150
0.1
strain (%)
cryst. size D (nm)
300
100
58.14nm
0.0
50
5
10
15
20
25
30
35
40
45
50
time (h)
Figure5 : ZrO2 crystallite size and lattice strain values against milling time for Al-Al2O3ZrO2nanocomposite (7, 12, 15, 21, 30, 38, 45 h).
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5. M. S. Aboraia et al Int. Journal of Engineering Research and Applications
ISSN : 2248-9622, Vol. 3, Issue 6, Nov-Dec 2013, pp.1654-1663
3.2 Milling speed effect on crystallite size and the
lattice strain values
Two different experiments were carried out
at the same operating conditions, but with
twodifferent rotation speeds; 200 and 400rpm to
study milling speed effect. Milled samples were
taken out at 3, 7, 12, 15, 30, 38, 45 and 60h for the
200 rpm rotation speed and at 3, 5, 7, 12, 15, 21, 27
and 30h for the 400 rpm rotation speed. Based on
XRD results,the peaks tend to broaden as the milling
time increases.Therefore, the X-ray line broadening
analysis has been used to characterize the
microstructure in terms of crystallite size and lattice
strain. WH calculations procedure are carried out for
every peak of the two nanocomposites samples of
different times for Al and Al2O3. The results of
crystallite size and lattice strain calculations for AlAl2O3 powders (200 and 400 rpm) are as follows;
3.2.1 Al-Al2O3- 200rpm
Figure 6 shows the variation of the Al and
Al2O3crystallite size and lattice strain against milling
time obtained by WH method. In this figure, it can be
seen that the rate of the Al grain refinement
continuously decreases reaching, after 60 h of
milling, a value of 22.1nm. On the other hand, the
lattice strain shows a continuous increase to values of
0.20% for Al2O3 and the rate of Al2O3 grain
refinement decreases reaching, after 60 h of milling,
55.2 nm and the lattice strain increases reaching 0.15
%.
65
240
60
30
0.05
25
22.1 nm
20
180
160
0.10
140
120
100
0.05
strain (%)
0.10
35
strain (%)
45
cryst. size D (nm)
0.15
40
0.15
200
0.195 %
50
0.152 %
220
0.20
55
cryst. size D (nm)
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80
55.2 nm
60
40
0.00
0
10
20
30
40
50
0
time (h)
a
0.00
60
10
20
30
40
50
60
time (h)
b
Figure6: Al &Al2O3 Crystallite size and strain for Al-Al2O3 -200 rpm (3, 7, 12, 15, 30, 38, 45, 60 h),
a) Al b) Al2O3
size decreases to 29.3 nm and the lattice strain
increasesto 0.8 %.For Al2O3 the crystallite size
decreases to 47.9 nm and lattice strain increases to
0.3 %.
[3.2.2 Al-Al2O3-400rpm
Figure 7 shows Al and Al2O3 crystallite
size and strain values for different times of 300rpm
nanocomposite. It can be seen that Al crystallite
60
0.81 %
300
0.8
0.302 %
0.6
0.4
40
0.2
35
29.33 nm
30
0.0
0.3
250
0.2
200
150
0.1
strain (%)
45
cryst. size D (nm)
50
strain (%)
cryst. size D (nm)
55
100
47.9 nm
50
0.0
25
0
a
5
10
15
time (h)
20
25
30
0
b
5
10
15
20
25
30
time (h)
Figure7: Al & Al2O3Crystallite size and strain for Al-Al2O3 -400 rpm (3, 5, 7, 12, 15, 21, 27, 30 h)
a) Al b) Al2O3
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6. M. S. Aboraia et al Int. Journal of Engineering Research and Applications
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In Al-Al2O3nanocomposite system three
sets of powders with three different milling speeds
for which the grain size is calculated by using WH
method. Figure 8shows Al Crystallite size values
(22.1, 19.77, 29.33 nm for 200, 300, 400 rpm
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respectively) and also, Al2O3crystallite size values
(55.2, 41.29, 47.9 nm for 200, 300, 400 rpm
respectively). These values give an indication about
the effect of milling speed on the crystallite size.
Al
Al2O3
55.2nm
55
47.9nm
Crystallite size (nm)
50
45
41.29nm
40
35
29.33nm
30
25
22.1nm
19.77nm
20
15
10
5
0
150
200 rpm
200
300 rpm
250
300
400 rpm
350
400
450
Mill rotation speed(rpm)
Figure 8: Al and Al2O3 Crystallite size values with three different milling speeds in Al-20 wt.%
Al2O3nanocomposites
Milling speed has an important role in the
process of mechanical milling. The higher the speed
the higher is the rate of energy transfer to the powder
and lower is the milling time to achieve the desired
size. However, there is a limit to the maximum speed
that can be used. For example, at higher speeds the
balls tend to stick to the walls of the vial and thus are
incapable of transferring energy to the powder
particles.At higher speeds the temperature of the
system may increase and may accelerate the
transformation process and results in crystallization
of the amorphous phase [10],thus the maximum
speed selected should be lower than this critical
value. From Al-Al2O3nanocomposite system, it is
found that 300 rpm milling rotation speed is the
proper milling speed to achieve the desired size, and
it is used in Al-Al2O3-ZrO2 system.
The crystallite size decreases due to the
local deformation from milling, which accelerating
the work hardening of the matrix and thus, increase
the grain refinement. The lattice strain increases due
to plastic deformation which increases the defect
density as well as dislocations and lattice defects in
the initially defect-free material[8,11].
It is noticeable from crystallite size values
that crystallite size of alumina is bigger than that of
Al for the three rotation speeds. That is may be
related to a degree of coverage of the reinforcement
(Al2O3) particles by the aluminum, i.e., encapsulation
of reinforcement particle with Al. This explanation is
in good agreement with others[12,13].
3.3 Microstructuralobservations
SEM analysis was applied on the milled
powders to check the uniform distribution of the
reinforcement particles in the Al matrix. SEM
analysis for the Al-Al2O3-ZrO2 milled at 300rpm was
studied elsewhere, by Dohiem et al.[14]. So, we will
suffice by mentioningSEM analysis for the Al-Al2O3,
milled at 300 rpm. The samples were taken for
analysis after different milling times. Figure 9 shows
the SEM image of Al-Al2O3 powder particles before
milling i.e. at 0 hours milling time. The agglomerated
alumina particles are observed. This agglomeration
can be removed by increasing the milling time.
Al
Al
Al2O3
Al2O3
Figure 9: SEM image of Al-Al2O3300rpmpowder particlesbefore
milling (0 hours)
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7. M. S. Aboraia et al Int. Journal of Engineering Research and Applications
ISSN : 2248-9622, Vol. 3, Issue 6, Nov-Dec 2013, pp.1654-1663
Figure 10 shows the SEM images of AlAl2O3 powder particles at different milling times for
300 rpm milling speed. The powder particle size is
changing with milling time, at 7 hours milling time,
Figure 10 (a), the agglomerations of alumina are still
observed, but they are smaller. It should be noted that
at this milling time, the Al and Al2O3 particles are
under deformation and cold working, so flattened
particles were formed. This is because Al particles
are soft and their sizes are increased by cold welding
which becomes predominant and leading to an
increase in particles size.
After 30 hours milling time, a change in
particles morphology from flattened to flake-like
occurred. At this milling time, due to work hardening
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of the ductile Al powders, along with cold welding of
the particles, fragmentation of particles happened
with particle size reduction. Also, alumina particles
have been moved in the cold welded Al and confined
between them so that, welded layers of Al and Al2O3
were obviously observed at this stage and there are
alumina clusters surrounded by aluminum particles as
shown in Figure 10 (b).
Figure
10(c)
shows
the
resulted
microstructure, at this milling time alumina clusters
have been disappeared and distributed uniformly.
Nanometer size of alumina particles are covered by
Al particles. The powder particles were more uniform
in size compared to the early stages of milling.
Flattened Al
Small Al2O3 particles
a
Fragmented Al2O3
particles confined
between cold welded
Al
b
Al particles splittedAl2O3 clusters
disappeared &
distributed uniformly
c
Figure 10: SEM micrographs of Al–Al2O3 powders - 300rpm after (a) 7 h, (b) 30 h, (c) 45h.
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calculated by using rule of mixture according to the
weight fraction of powders[15]. The results of
density calculations for the pressed samples (AlAl2O3 and Al-Al2O3-ZrO2) before and after sintering
are indicatedin table 1.
3.4 Characterization of the consolidated powders
3.4.1 Density measurement
The density was measured by a volumetric
method before and after sintering.Measured density
was compared to the theoretical density which
Table 1: The results of density calculations for the compacted samples before and after sintering.
Sample
Al-Al2O3
300rpm
Al-Al2O3-ZrO2
300rpm
Measure
d
Density
(g/cm3)
2.5966
2.6553
2.7995
2.8331
Before sintering
After sintering
Before sintering
After sintering
As it is seen the density of the green
compacted powders is lower than the density of
sintered compacted powders.This increase may be
attributed to reduction of pore space during sintering
process and/or due to grain refining which can play
an important role in obtaining higher density
materials. This result is in agreement with results
which also observed by others [6,16].
Theoretic
al
density
(g/cm3)
2.9511
2.9511
3.1289
3.1289
87.9863
89.9754
89.4733
90.5462
alumina and zirconia particles as reinforcement for
aluminum matrix on the properties of the formed
hybrid composite material.
3.4.2.1 Microhardness
The values of microhardness, after
compaction and sintering processes, for Al-20 wt.%
Al2O3 nanocomposite system are; 78, 83 and 80 HV
at 200, 300 and 400 rpm respectively. For the Al-10
wt.% Al2O3-10 wt.% ZrO2 system at 300 rpm, the
value is 115 HV.Microhardness of aluminum is about
30 HV. From the obtained results (Figure 11), it is
clear that; microhardness increased after the addition
of reinforcement particles and milling which can be
referred to some reasons. Increasing the high energy
ball
milling
duration
increases
the
3.4.2 Mechanicalcharacterization
Mechanical testingis appliedon the sintered
consolidated specimens to make an evaluation of
mechanical properties. That is to estimate the effect
of milling speed and milling time on the mechanical
behavior of the obtained Al-Al2O3 nanocomposites
and also to estimate the influence of using both the
115HV
Al-Al2O3-ZrO2
material
Relative
density
(%)
Al-Al2O3-400
80HV
83HV
Al-Al2O3-300
78HV
Al-Al2O3-200
Al
30HV
0
10
20
30
40
50
60
70
80
90
100
110
120
Microhardness(HV) (HV)
Figure 11:Microhardness values of Al , Al-Al2O3 and Al-Al2O3-ZrO2nanocomposites
deformation and work hardening of powders.
Moreover, the presence of hard reinforcing particles
might enhance the work hardening rate of the matrix
resulting in increase in hardness. The general trend
was observed by others [11,17,18].
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3.4.2.2 Compression test
Compression tests were performed and from the
diameter and the applied loading conditions, stressstrain response of the material is calculated. The
point of yielding is determined by drawing a line
parallel to the initial linear region of the curve at a
strain offset of 0.2 % strain. The stress corresponding
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9. M. S. Aboraia et al Int. Journal of Engineering Research and Applications
ISSN : 2248-9622, Vol. 3, Issue 6, Nov-Dec 2013, pp.1654-1663
to the intersection of this line and the stress-strain
curve as it bends over in plastic region is defined as
yield strength (σy). Compression test for sintered
samples, Al-20wt% Al2O3, 300rpm and Al10wt%Al2O3-10wt%ZrO2, 300rpm are carried out.
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For Al-Al2O3-ZrO2nanocomposite, the compressive
strength (CS = 760 MPa) and the yield strength is
calculated as (σy = 630 MPa).For Al-20wt.%
Al2O3nanocomposite, CS=530 MPa and σy=405
MPa,while CS =300MPa and σy =200MPa, for Al.
800
Al-Al2O3-ZrO2
strength(Mpa)
700
600
Al- Al2O3
500
400
300
Al
200
100
0
0.00
0.02
0.04
0.06
0.08
0.10
strain
Figure 12:Engineering stress-strain response of different nanocomposite systems and Al
Figure 12 shows the maximum stress on the
stress-strain curve for Al-Al2O3 and Al-Al2O3ZrO2nanocomposite. The increase in the composite
strength is influenced by a some factors such as:
milling, consequent deformation and work hardening,
grain refinement and sub grains production because
of the increase in the dislocations density. The
general trend was observed by others [19,20].
Similar to microhardness results, a higher
gain in strength is obtained, with 20wt.%Al2O3
addition
in
Al-Al2O3nanocomposite
system,
strengthens the aluminum by about 230 MPa. While
(Al2O3-ZrO2) addition increased aluminum strength
by about 500 MPa. Also a significant increase in
Young’s modulus is clearly observed as shown in
Figure 12.
The significant increase in hardness and
compressive strength is attributed to that Al2O3 and
ZrO2 nanoparticles are hard and non-deformable,
they are working as a barrier to the dislocation
movement leading to an increase in dislocation
density and according to Orowan bowing mechanism
this leads to dislocation multiplication.
200, 300 and 400 rpm respectively and the value of
25.36 nm for Al-Al2O3-ZrO2 powder after 45h
milling. The values of microhardness, for Al-Al2O3
nanocomposite system are; 78, 83 and 80 HV at 200,
300 and 400 rpm respectively. For the Al-Al2O3-ZrO2
system at 300 rpm, the value is 115 HV. Use of
zirconia raised the microhardness by about 40 %.
Compressive strength has a valueof 530 MPa and
yield strength of value 405 MPa for Al-Al2O3 sample.
For Al-Al2O3-ZrO2 samplecompressive strength =
760 MPa and the yield strength = 630 MPa. Use of
ZrO2 increased the yield strength by about 56 %.
Advanced material of Al-Al2O3-ZrO2 hybrid
nanocomposite with improved propertiescould be
fabricated, which may be the first study on such
nanocomposite hybrid systems with achieved new
properties.
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milling the powder mixture with a uniform
distribution of thereinforcement phase in Al matrix.
The crystallite size decreases with milling time to
steady values of 22.1, 19.77 and 29.33 nm after 60,
45, 30h of milling for Al-Al2O3 powders milled with
www.ijera.com
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