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DURABILITY OF CONCRETE
by
Dr J D Bapat
http://www.drjdbapat.com
21 February 2019
Foundation Day
Indian Concrete Institute Pune Centre
ACKNOWLEDGEMENT
• WITH SINCERE THANKS TO THE PUBLISHER:
• I ACKNOWLEDGE THAT WHILE PREPARING THIS
PRESENTATION I HAVE USED INFORMATION GIVEN IN MY
BOOK:
“MINERAL ADMIXTURES IN CEMENT AND CONCRETE”
CRC PRESS – TAYLOR & FRANCIS GROUP
DURABILITY OF CONCRETE
DURABILITY IS SYNONYMOUS WITH APPLICATION OF
MINERAL ADMIXTURES IN CEMENT & CONCRETE
PULVERISED FUEL ASH (PFA)
 BLAST FURNACE SLAG (BFS)
 SILICA FUME (SF)
 RICE HUSK ASH (RHA)
 METAKAOLIN
DURABILITY OF CONCRETE
HOW MINERAL ADMIXTURES
IMPART STRENGTH & DURABILITY
TO CONCRETE
DURABILITY OF CONCRETE
ERREGULAR SHAPE CEMENT PARTICLES
DURABILITY OF CONCRETE
SPHERICAL FA PARTICLES
DURABILITY OF CONCRETE
PARTICLE SIZE OF RAW FA RANGES MOSTLY FROM 1
TO 100 MICRON
 UNDER 10 MICRON: CONTRIBUTE TO EARLY,
7 & 28 D, STRENGTH
 BETWEEN 10 & 45 MICRON: REACT SLOWLY &
CONTRIBUTE TOWARD LATE STRENGTH , UP TO 1
YEAR
ABOVE 45 MICRON: CONSIDERED INERT & LARGELY
ACT AS FINE SAND OR FILLER
DURABILITY OF CONCRETE
STRENGTH INCREASE CONTINUES OVER LONG TIME PERIOD
DURABILITY OF CONCRETE
SLAG GRADES
 ASTM C-989-09: SPECIFIES THREE GRADES OF GGBS
BY ACTIVITY INDEX: GRADE 80, 100 & 120
 GRADE 120: REPRESENTS HIGHEST STRENGTH
DURABILITY OF CONCRETE
ITZ
0% SF 10% SF
DURABILITY OF CONCRETE
CSH
DURABILITY OF CONCRETE
DURABILITY OF CONCRETE
GHATGHAR DAM IN ROLLER COMPACTED
CONCRETE WITH 60% FA
DURABILITY OF CONCRETE
CURING
CURING: IS A PROCESS OF PREVENTING LOSS OF
MOISTURE FROM CONCRETE, WHILE MAINTAINING
SATISFACTORY TEMPERATURE REGIME
 EARLY & LONG TERM CURING IS BENEFICIAL FOR
DEVELOPMENT OF CONCRETE PROPERTIES
 ADEQUATE & CONTINUOUS SUPPLY OF WATER IS
NECESSARY FOR LONG-TERM STRENGTH DEVELOPMENT &
IMPROVED DURABILITY PERFORMANCE OF CONCRETE WITH
MINERAL ADMIXTURES
DURABILITY OF CONCRETE
CONCRETE
DETERIORATION
DURABILITY OF CONCRETE
CARBONATION
CARBONATION: PRECIPITATION OF CALCITE (CaCO3)
CH + CO2 = CaCO3
 SIDE EFFECT – 1: CORROSION
 SIDE EFFECT – 2: STRENGTH REDUCTION
 ULTIMATE RESULT: LOSS OF STRENGTH, VOLUMETRIC
DECREASE (SHRINKAGE) & CRACKING & INCREASE IN
CONCRETE POROSITY
DURABILITY OF CONCRETE
DURABILITY OF CONCRETE
CARBONATION TESTING
DURABILITY OF CONCRETE
ALKALI-AGGREGATE REACTION (AAR)
 TERMED AS AAR WHEN AGGREGATES CONTAINING CERTAIN
DOLOMITIC (Ca + Mg) OR SILICEOUS MINERALS REACT WITH
SOLUBLE ALKALIES IN CONCRETE & SOMETIMES RESULT IN
DETRIMENTAL EXPANSION, CRACKING & PREMATURE LOSS OF
SERVICEABILITY OF CONCRETE STRUCTURES AFFECTED
 ALL KINDS OF CONCRETE STRUCTURES MAY BE AFFECTED (.)
STRUCTURES IN DIRECT CONTACT WITH WATER, SUCH AS DAMS &
BRIDGES, ARE PARTICULARLY SUSCEPTIBLE TO AAR.
 TWO TYPES OF AAR: (A) ALKALI–CARBONATE REACTION (ACR) &
(B) ALKALI–SILICA REACTION (ASR), DIFFERING IN TYPE OF
AGGREGATE MINERAL PHASES & REACTION MECHANISMS
DURABILITY OF CONCRETE
CONCRETE PAVEMENT CRACKED DUE TO ASR
DURABILITY OF CONCRETE
CORROSION OF REINFORCEMENT
 CORROSION OF REINFORCEMENT OCCURS WHEN
ALKALINITY (pH) OF SURROUNDING PORE SOLUTION
FALLS SUBSTANTIALLY DUE TO CHLORIDE PENETRATION
& STEEL IS EXPOSED
 EXPOSED STEEL GETS CORRODED IN PRESENCE OF
WATER & OXYGEN
 FORMATION OF EXPANSIVE CORROSION PRODUCTS
(RUST) THAT OCCUPY SEVERAL TIMES VOLUME OF
ORIGINAL STEEL
 EXPANSIVE CORROSION PRODUCTS CREATE TENSILE
STRESS IN CONCRETE SURROUNDING CORRODING
STEEL REBAR, LEADING TO CRACKING & SPALLING OF
CONCRETE COVER
DURABILITY OF CONCRETE
FLY ASH CONCRETE IS USED UNDER SEVERE EXPOSURE CONDITION
SUCH AS IN DECKS & PIERS OF SUNSHINE SKYWAY BRIDGE,
TAMPA BAY, FLORIDA
DURABILITY OF CONCRETE
SULPHATE ATTACK
OBSERVED WHEN STRUCTURES ARE EXPOSED TO
SULFATE SOLUTIONS OR BUILT IN SULFATE BEARING SOIL
OR GROUND WATER
 ALL COMMONLY OBTAINED WATER SOLUBLE SULPHATES
ARE DELETERIOUS (Mg > Na > Ca) BUT EFFECT IS SEVERE
WHEN IT IS ASSOCIATED WITH Mg, AS IT ATTACKS C-S-H
 SULFATES REACT WITH PORE SOLUTION TO PRECIPITATE
EXPANSIVE GYPSUM, ETTRINGITE OR THAUMASITE OR A
MIXTURE OF THESE COMPOUNDS, DEPENDING UPON
TEMPERATURE & OTHER FAVORABLE CONDITIONS
 PRECIPITATION LEADS TO STRESS WITHIN MATERIAL,
INDUCING EXPANSION, STRENGTH LOSS, SPALLING &
SEVERE DEGRADATION
DURABILITY OF CONCRETE
JOIN THE GROUP: MODERN CONCRETE
WHATSAPP ON: 9422517402
NAME:
ORGANISATION:
DESIGNATION:
THANKS !!
www.drjdbapat.com

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J d bapat_durability_of_concrete

  • 1. DURABILITY OF CONCRETE by Dr J D Bapat http://www.drjdbapat.com 21 February 2019 Foundation Day Indian Concrete Institute Pune Centre
  • 2. ACKNOWLEDGEMENT • WITH SINCERE THANKS TO THE PUBLISHER: • I ACKNOWLEDGE THAT WHILE PREPARING THIS PRESENTATION I HAVE USED INFORMATION GIVEN IN MY BOOK: “MINERAL ADMIXTURES IN CEMENT AND CONCRETE” CRC PRESS – TAYLOR & FRANCIS GROUP
  • 3. DURABILITY OF CONCRETE DURABILITY IS SYNONYMOUS WITH APPLICATION OF MINERAL ADMIXTURES IN CEMENT & CONCRETE PULVERISED FUEL ASH (PFA)  BLAST FURNACE SLAG (BFS)  SILICA FUME (SF)  RICE HUSK ASH (RHA)  METAKAOLIN
  • 4. DURABILITY OF CONCRETE HOW MINERAL ADMIXTURES IMPART STRENGTH & DURABILITY TO CONCRETE
  • 5. DURABILITY OF CONCRETE ERREGULAR SHAPE CEMENT PARTICLES
  • 7. DURABILITY OF CONCRETE PARTICLE SIZE OF RAW FA RANGES MOSTLY FROM 1 TO 100 MICRON  UNDER 10 MICRON: CONTRIBUTE TO EARLY, 7 & 28 D, STRENGTH  BETWEEN 10 & 45 MICRON: REACT SLOWLY & CONTRIBUTE TOWARD LATE STRENGTH , UP TO 1 YEAR ABOVE 45 MICRON: CONSIDERED INERT & LARGELY ACT AS FINE SAND OR FILLER
  • 8. DURABILITY OF CONCRETE STRENGTH INCREASE CONTINUES OVER LONG TIME PERIOD
  • 9. DURABILITY OF CONCRETE SLAG GRADES  ASTM C-989-09: SPECIFIES THREE GRADES OF GGBS BY ACTIVITY INDEX: GRADE 80, 100 & 120  GRADE 120: REPRESENTS HIGHEST STRENGTH
  • 13. DURABILITY OF CONCRETE GHATGHAR DAM IN ROLLER COMPACTED CONCRETE WITH 60% FA
  • 14. DURABILITY OF CONCRETE CURING CURING: IS A PROCESS OF PREVENTING LOSS OF MOISTURE FROM CONCRETE, WHILE MAINTAINING SATISFACTORY TEMPERATURE REGIME  EARLY & LONG TERM CURING IS BENEFICIAL FOR DEVELOPMENT OF CONCRETE PROPERTIES  ADEQUATE & CONTINUOUS SUPPLY OF WATER IS NECESSARY FOR LONG-TERM STRENGTH DEVELOPMENT & IMPROVED DURABILITY PERFORMANCE OF CONCRETE WITH MINERAL ADMIXTURES
  • 16. DURABILITY OF CONCRETE CARBONATION CARBONATION: PRECIPITATION OF CALCITE (CaCO3) CH + CO2 = CaCO3  SIDE EFFECT – 1: CORROSION  SIDE EFFECT – 2: STRENGTH REDUCTION  ULTIMATE RESULT: LOSS OF STRENGTH, VOLUMETRIC DECREASE (SHRINKAGE) & CRACKING & INCREASE IN CONCRETE POROSITY
  • 19. DURABILITY OF CONCRETE ALKALI-AGGREGATE REACTION (AAR)  TERMED AS AAR WHEN AGGREGATES CONTAINING CERTAIN DOLOMITIC (Ca + Mg) OR SILICEOUS MINERALS REACT WITH SOLUBLE ALKALIES IN CONCRETE & SOMETIMES RESULT IN DETRIMENTAL EXPANSION, CRACKING & PREMATURE LOSS OF SERVICEABILITY OF CONCRETE STRUCTURES AFFECTED  ALL KINDS OF CONCRETE STRUCTURES MAY BE AFFECTED (.) STRUCTURES IN DIRECT CONTACT WITH WATER, SUCH AS DAMS & BRIDGES, ARE PARTICULARLY SUSCEPTIBLE TO AAR.  TWO TYPES OF AAR: (A) ALKALI–CARBONATE REACTION (ACR) & (B) ALKALI–SILICA REACTION (ASR), DIFFERING IN TYPE OF AGGREGATE MINERAL PHASES & REACTION MECHANISMS
  • 20. DURABILITY OF CONCRETE CONCRETE PAVEMENT CRACKED DUE TO ASR
  • 21. DURABILITY OF CONCRETE CORROSION OF REINFORCEMENT  CORROSION OF REINFORCEMENT OCCURS WHEN ALKALINITY (pH) OF SURROUNDING PORE SOLUTION FALLS SUBSTANTIALLY DUE TO CHLORIDE PENETRATION & STEEL IS EXPOSED  EXPOSED STEEL GETS CORRODED IN PRESENCE OF WATER & OXYGEN  FORMATION OF EXPANSIVE CORROSION PRODUCTS (RUST) THAT OCCUPY SEVERAL TIMES VOLUME OF ORIGINAL STEEL  EXPANSIVE CORROSION PRODUCTS CREATE TENSILE STRESS IN CONCRETE SURROUNDING CORRODING STEEL REBAR, LEADING TO CRACKING & SPALLING OF CONCRETE COVER
  • 22. DURABILITY OF CONCRETE FLY ASH CONCRETE IS USED UNDER SEVERE EXPOSURE CONDITION SUCH AS IN DECKS & PIERS OF SUNSHINE SKYWAY BRIDGE, TAMPA BAY, FLORIDA
  • 23. DURABILITY OF CONCRETE SULPHATE ATTACK OBSERVED WHEN STRUCTURES ARE EXPOSED TO SULFATE SOLUTIONS OR BUILT IN SULFATE BEARING SOIL OR GROUND WATER  ALL COMMONLY OBTAINED WATER SOLUBLE SULPHATES ARE DELETERIOUS (Mg > Na > Ca) BUT EFFECT IS SEVERE WHEN IT IS ASSOCIATED WITH Mg, AS IT ATTACKS C-S-H  SULFATES REACT WITH PORE SOLUTION TO PRECIPITATE EXPANSIVE GYPSUM, ETTRINGITE OR THAUMASITE OR A MIXTURE OF THESE COMPOUNDS, DEPENDING UPON TEMPERATURE & OTHER FAVORABLE CONDITIONS  PRECIPITATION LEADS TO STRESS WITHIN MATERIAL, INDUCING EXPANSION, STRENGTH LOSS, SPALLING & SEVERE DEGRADATION
  • 24. DURABILITY OF CONCRETE JOIN THE GROUP: MODERN CONCRETE WHATSAPP ON: 9422517402 NAME: ORGANISATION: DESIGNATION: