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ITW EAE Electronic Assembly Equipment
- 1. Electronic Assembly Equipment 1 ITW EAE is a division of Illinois Tool Works, Inc. The group brings together the world’s leading brands of electronics assembly equipment: MPM Printers, Camalot Dispensers, Electrovert Cleaners and Soldering Solutions, Vitronics Soltec Soldering Solutions and Despatch Thermal Processing Technology.
- 2. Illinois Tool Works • A Fortune 200 global industrial manufacturer of value-added consumables and specialty equipment with related service businesses • Headquartered in Chicago, founded in 1912 with an initial focus on metal cutting tools • Highly decentralized organization • Driving organic growth through Customer-Back Innovation • Differentiated results through the ITW 80/20 Business Management Process • 16,000 active and pending patents • 49,000 employees 2 Illinois Tool Works Background
- 3. 3 Illinois Tool Works Background AUTOMOTIVE OEM TEST & MEASUREMENT AND ELECTRONICS FOOD EQUIPMENT POLYMERS AND FLUIDS WELDING CONSTRUCTION PRODUCTS SPECIALTY PRODUCTS 21% OF TOTAL COMPANY REVENUE 15% OF TOTAL COMPANY REVENUE 15% OF TOTAL COMPANY REVENUE 12% OF TOTAL COMPANY REVENUE 13% OF TOTAL COMPANY REVENUE 12% OF TOTAL COMPANY REVENUE 12% OF TOTAL COMPANY REVENUE 2016 REVENUES: $13.6 BILLIONIllinois Tool Works
- 4. Test & Measurement and Electronics • Equipment and related software for testing and measuring of materials and structures, metal solder materials for PC board fabrication, and equipment and services for microelectronics assembly 4 Illinois Tool Works Background
- 5. ITW EAE - Electronic Assembly Equipment Profile 5 ITW EAE Overview Selected Customers… * Corporate names and logos used in this presentation may be trademarks or registered trademarks of other companies and are used for illustrative purposes only, without an intent to infringe.
- 6. ITW EAE Design and Manufacturing Locations Hopkinton, MA, USA • R&D, prototyping, specials • Applications/demo Lab 6 ITW EAE Overview Camdenton, MO, USA • Electrovert R&D, prototyping, specials and manufacturing • Applications/demo lab • ISO-9001-2015 certified Suzhou, China • Manufacturing • R&D and sustaining engineering • Applications/demo lab • ISO 9001 certified Lakeville, MN, USA • Worldwide headquarters • Despatch thermal processing R&D, prototyping, specials and manufacturing Oosterhout, the Netherlands • Vitronics Soltec R&D, prototyping, specials • Applications/demo Lab
- 7. ITW EAE Support Organizations Asia • Laboratory and demo facility in Singapore • 110+ field service & application personnel (direct & distributor) • Spare parts available from: • Singapore • Suzhou • Distributor offices 7 ITW EAE Overview Americas • Demo, training and technical support locations at each of USA MFG Sites • 60+ Field service, application and support personnel in Americas (direct & representatives/distributors) • Spare parts available from: • Camdenton, Missouri • Technical Support office in Guadalajara, Mexico • Demo, training and technical support in local language Europe • Laboratory and demo facilities in Dreieich, Germany and Oosterhout, Netherlands • Managing 15 distribution companies • 55+ field service & application personnel (direct & distributor) • Spare parts available from: • Netherlands • Distributor offices
- 8. ITW EAE R&D and Applications Lab Facilities Camdenton, MO Lab: • Electrovert R&D and supply chain management located at factory in Camdenton Missouri USA • All software development and testing performed at factory in Camdenton • Every model of Wave, Reflow, and Cleaning system in lab and available for testing • Product dedicated Application engineers located at factory to assist in process development and optimization • Capability to test any solder alloy or paste • Full semi-aqueous and DI water cleaning testing capability • 600x digital microscope with camera Hopkinton, MA Lab: • Dispense and Printer R&D, Applications and Engineering located on-site. • Full SMT lab demo capability: • Pick and place • Dispense • Print • Cure • All options for dispensers and screen printers are available on- site for application development • Optical inspection and digital metrology capabilities in-house. • Non-contact profilometry equipment in the lab. 8 ITW EAE Overview Oosterhout, NL Lab: • Soldering solutions R&D located in Oosterhout, Netherlands. • Fully equipped demo facility with Reflow, wave and selective machines. • Various alloys E.g SAC305, SN100 available. • IPC certified application engineers located at factory to assist in process development and optimization. • Design Of Experiments to optimize process • General and on demand, equipment training capabilities. • IPC certification training possibilities. • Technical seminars.
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- 10. Printers – Robust, Accurate and Proven Edison • ±15µ @ 6 wet print repeatability • 15 sec total cycle time including print and stencil wipe • Designed to meet the challenges of automotive & smartphone manufacturing Momentum Elite • ±20µ @ 6 wet print repeatability • 6 sec “core” cycle time (without print and stencil wipe) • 20" x 24" print area 10 Momentum BTB/MPM 100 • Value-priced workhorse • ±20µ @ 6 wet print repeatability • 9-13 sec “core” cycle time (without print and stencil wipe) • 20" x 24" print area
- 11. Prodigy Dispensers – Faster, Smarter and Highly Versatile • Rigid frame design • Small footprint – 830mm wide • High accuracy ±35µ @3σ • Fast – up to 50% increase in UPH • No recurring calibrations • Minimal maintenance • Low cost of ownership 11 Pump Selection NanoShot Pump: Small accurate high speed jetting (600Hz) 635 / 680 Pumps: Precise auger dispensing of all materials SmartStream: Micro positive displacement non-contact dispense
- 12. Wave Soldering • Best in inert boundary wave soldering • Up to 608mm process width capability • DwellMax Plus for thick thermally challenging pcb’s • Full and short nitrogen tunnels • Single and dual IsoThermal chamber models • 5, 7, 10 and 13 zone OmniMax models • Thermally efficient and highly repeatable • Intelligent Flux Control for reduced maintenance 12 Reflow Soldering and Curing
- 13. Precision Cleaning 13 • Aquastorm cleaner line to match footprint of application • Control wash, rinse and dry time in an in-line process • Flexibility to shift between chemistry and straight DI • MicroCel centrifugal cleaner for semiconductor and micro electronics applications • Inert option to prevent re-oxidation during cleaning process In-line solutions Batch solutions
- 14. Selective, Reflow and Wave Soldering 14 Delta Wave • Built for 24/7 environment • Configurations to meet your process needs • Process settings held to tight tolerances • Intuitive operator interface Centurion Reflow • Highest thermal transfer resulting in lowest Delta T • Integrated Cathox management system • Flexible platform can be tailored to your needs • Designed for sustainability ZEVA Selective • High frequency fluxing • Multiple solderpot platform • Smart teach off-line programming • Lowest change-over times • High volume, high performance platform
- 15. Thermal Processing Technology • Strong brand built on 100 year history • Batch and continuous industrial ovens & furnaces • Superior product performance for critical applications and cutting edge technology 15 • Established presence in healthcare, electronics, materials and energy markets • Incubator for developing products for new growth markets such as Solar and Carbon Fiber
- 16. Solar Cell Drying and Firing • The world’s best-selling metallization furnace • More than 50% of all Csi solar cells are manufactured using Despatch equipment • Superior cell efficiency, increased uptime and reduced operating costs 16 • Center-to-ends technology invented by Despatch has become the industry standard • Newly patented Split-Zone technology reduces operating costs by 50% and reduces cycle time by 30% Carbon Fiber Oxidation
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