An average life of a Dairy Equipment can be increased by 30-35% or even more with predictive maintenance. Therefore, predictive maintenance in Dairy Industry is necessary. Know more details in this presentation. Visit here to know about Infinite Uptime: https://bit.ly/2WBFRW7

2. A Global Solution Provider with
Patented Mechanical Predictive

4. WHY CHOOSE US

5. STATISTIC
S
✔ 10000+ installations globally
✔ Installations in Japan, India, Canada, Mexico, Saudi Arabia,
Germany and France
✔ Over 25 Million FFT spectra analyzed
✔ Approved by 12 OEMs as a feature in their products
✔ Deployed across large factories and refineries
SCALABLE EQUIPMENT DIGITIZATION &
MONITORING

6. OEM CUSTOMERS : INDIA AND GLOBAL
All Industry 4.0 SMART Presses by ISGEC are standardized on
the Infinite Uptime technology with 2 IDE and 1 PLC as data
sources
All Industry 4.0 SMART Motors by Siemens are standardized
on the Infinite Uptime technology with 2 IDE per motor
All Industry 4.0 SMART Motors by Crompton Greaves are
standardized on the Infinite Uptime technology with 2 IDE per
motor
All Industry 4.0 SMART Furnaces by Aichelin globally are

7. CUSTOMERS : INDIA AND GLOBAL

8. Technology & Features

9. INDUSTRY GAP: LACK OF MECHANICAL PREDICTIVE
ANALYTICS
• Pressure
• Temperature
• Flow Rate
• Contamination
• Density
• Temperature
• Thermal Mapping
• Thermal Flux
•
• Wear
• Deterioration
• Backlash
• Increase in clearances
• Vibrations
• Acoustics
• Electrical
• Electronics Life
• Power surge
• Current
• Voltage
• Power factor
• Energy Efficiency
Standard IoT
(sensors + wireless
transmission)
Standard IoT
(sensors + wireless
transmission)
Standard IoT
(sensors + wireless
transmission)
Very high frequency data
Difficult to decipher signal from noise
Bandwidth limitations
Storage limitations
Standard IoT does not work :-/
20% of breakdown 5% of breakdown
• Hydraulics • Thermal
5% of breakdown70% of breakdown
Mechanical

10. IDE: DIGITIZE ANY EQUIPMENT IN UNDER 1 MINUTE
Installs on any machine within seconds
through a magnetic connection.1 Immediate feedback through visual
fault-detecting indicators.2 Monitor remotely and wirelessly, to
mirror notifications and record data.3

11. PRODUCT
INSTALLATION
✔ Digitize a machine in under 1 minute
✔ Totally non-invasive and self-contained
✔ Magnetic mounting
✔ Multiple communication options, no
additional infrastructure needed
✔ Extremely user-friendly and easy-to-use,
can be set up remotely
Infinite Uptime IDE
PLUG-AND-PLAY SCALABLE
INSTALLATION

12. Industrial Data Enabler
Local machine monitoring
software and visualization
Cloud infrastructure with backend
data analytics and dashboard
CORE IP
Edge Computing + Time
series pattern recognition
(unsupervised learning / AI)
Edge computingEdge computing
Cloud computing with unsupervised learning
2 INTERNATIONAL PATENTS
EDGE COMPUTING TECHNOLOGY

14. “FFT ON DEMAND” OR AT PRE-DEFINED REGULAR INTERVALS
Insights:
• Capable of measuring tri-axial high-frequency
mechanical vibrations, temperature, and acoustics.
• Configurable Frequency based diagnostic on the
edge through API.
• Deployable on Premises and can be integrated with
any IoT Platform.
FFT ANALYTICS USING IDE : INSIGHTS

15. DYNAMIC THRESHOLDING TECHNOLOGY
• No manual setting of thresholds or limits for predictive maintenance in future to drive scale
• After 10,000 data points, the software and algorithms will automatically estimate the best
thresholds based on a median technique and will improve over time
• Tagging and feedback from users will further strengthen the alarm conditions and improve
the prediction accuracy per asset

16. MAINTENANCE DASHBOARD FOR A TYPICAL PLANT

17. IMPORTANCE OF DAIRY INDUSTRY
India is the highest milk producer in the world.
India is one of the largest dairy industry in the world. It
produces 41% of the world’s dairy products.
The dairy sector plays an important role in the country's
socio-economic development.
The dairy market in India reached a value of INR 9,168
Billion in 2018.
The industry contributes to 4% of the national GDP.
The industry provides employment to about 8.8 % of the
population in India. 71% of the employees are women.
The dairy sector today provides 80% of farm households
with the triple benefits of nutritive food, supplementary
income and productive employment for family labor.
The dairy industry has a compounded annual growth of
15%.

18. WHY MAINTENANCE IN DAIRY INDUSTRY IS
NECESSARY?

19. WHY ROUTINE MAINTENANCE DOES NOT
COMPLEMENT PREVENTIVE MAINTENANCE?
Routine Maintenance
Issues
Lubrication Issues
Improper Lubricant used
for incorrect equipment
Over-lubrication and
under-lubrication
Corrosion &
Contamination issues
Improper cleaning
methods and humid
environment
Consistent presence of dirt,
dust, metal particles, hardened
grease deposits and other
foreign materials makes routine
maintenance insufficient to run
the processes in the plant.
Unavailability of prescribed
lubricants and anti-corroding
agents compel the use of
available maintenance fluids to
be used for servicing and caring
of equipment.
Bad house-keeping practices
such as storage of grease in
uncovered containers, spilling of
grease on the equipment,
ignorance to ammonia leaks,
poor ventilation reduces the
overall performance & efficiency
of the equipment.

20. WHY PREDICTIVE MAINTENANCE IS NECESSARY?

21. PRODUCTS OF DAIRY INDUSTRY
Dairy producers ensure the safety and quality of the products.
Dairy products are a major constituent of everyday diet.

22. IMPORTANT PROCESSES IN DAIRY INDUSTRY

23. IMPORTANT EQUIPMENT IN DAIRY INDUSTRY
Milking equipment
Broken-down or
inefficient milking
equipment cost in
reduced quantity of
milk, time, damaged
udders and reduced
milk quality.
Monitoring the
vacuum pumps for
belt tension (within
0.5- inch from rest
position) is vital.
Milk separator
Milk separator is a
centrifugal device,
which operates
continuously. It
reduces the fatty
content in the milk.
The balancing of the
bowl that receives
separated milk from
feed pump must be
monitored. Gears in
separator-assembly
must be monitored.
A pasteurizer, is the heart
of a dairy and consists of
plates, filter, gaskets,
frame. It is powered by
motor which must be
overhauled once in a year.
Efficient pasteurization
with minimum
service-requirement
reduces operating-cost of
a dairy. It is a vital
process in manufacturing
curd, cheese, and
ice-cream.
Homogenizer
Homogenizer is heavy
equipment, operating
at high pressures. It's
base has a drive end
consists of an electric
motor connected to the
drive shaft by pulley
and belts. Ideally, after
six months or 1000
hours of service, the
motor bearings need to
be lubricated.
Churner
The Churner is cleaned
immediately after use
with an evaporator or
dryer to prevent rusting.
A scrubbing brush cleans
churner using hot water
which removes fatty
residues. A motor drives
the dryer or evaporator.
Pasteurizer

24. A smarter future for
industries

25. Let’s
Connect
INFINITE UPTIME, INC.
2150 Shattuck Avenue,
Berkeley, CA - 94704 USA
contact@infinite-uptime.com
Ph: +1-510-978-1150
INFINITE UPTIME INDIA PVT LTD
Office 3rd
, 5th
floor, Vasundhara
Space, Nagras Road, Aundh,
Pune
contact@infinite-uptime.com
Ph: +91-8956734745