This document is an industrial training report submitted by K.B.S.M. Fernando for their 12 month general industrial training. The training was conducted at 3 different companies - A I High Tech (Pvt) Ltd from March to May 2018, Dankotuwa Porcelain PLC from June to November 2018, and L.P.G. Engineering Service (Pvt) Ltd from December 2018 to February 2019. The report provides an introduction to each company, describes the training experiences and projects completed at each, and discusses what was learned. It includes photos and drawings related to the work done. The training covered mechanical, electrical, fabrication and maintenance skills across various industries.
This document appears to be a training report submitted by K.B.S. Madhusha Fernando for the National Diploma in Engineering Sciences program at the Institute of Engineering Technology in Sri Lanka. The report details Madhusha's 11-month basic industrial training program at Jinasena (Pvt) Ltd and Best Can Machineries (Pvt) Ltd, where they gained exposure to mechanical, electrical, and management aspects of both organizations. The report then goes on to explain key manufacturing processes and machinery used at the companies, including casting, lathe machines, drilling machines, milling, and CNC machines.
Descon Engineering Limited is a Pakistani engineering conglomerate that was founded over 37 years ago. It has since expanded globally with operations in the UAE, Saudi Arabia, Qatar, and other countries. The company provides engineering and construction services across various industries. It owns and operates chemical plants and power plants. Descon prides itself on its commitment to quality and has achieved several certifications. It also aims to give back through technical education programs. The internship report provides details about the author's experience working with Descon Engineering Limited during a 4 week internship period.
This document provides a report on injection moulding processes at Mahavir Enterprises in Gurgaon, India. It discusses the injection moulding machine selection process and considerations like injection volume, nozzle structure, and backflow prevention. Molding conditions like resin temperature, injection pressure, back pressure and mold temperature are explained. The injection moulding cycle and factors affecting it like speed, pressure, time and temperature are described. Common molding defects and their causes are outlined. Design considerations for molds like gate design, pressure loss, multi-cavity layout, cooling and venting are also covered.
The document summarizes an internship at HAL Aircraft Division. It provides details about the company, which was established in 1964 as an Indian state-owned aerospace and defense company. During a 4-week internship, the author observed various manufacturing, inspection, and material handling techniques. They performed tasks like observing production processes, analyzing rates, and implementing theoretical knowledge. Departments covered included assembly, maintenance, bending, engineering, and more. The author provided insights into bending shops, aircraft assembly, a SWOT analysis, reflections, and concluded feeling proud to complete the internship.
This report on “O&M Strategies for Superior Performance”, prepared by Tata Strategic Management Group, has a holistic view on the current state of Operations and Maintenance at the Indian power plants. The key focus of the report is on identifying key external and internal challenges in the Indian market and how power producers could ensure superior returns through effective O&M in this challenging environment.
This document appears to be a training report submitted by K.B.S. Madhusha Fernando for the National Diploma in Engineering Sciences program at the Institute of Engineering Technology in Sri Lanka. The report details Madhusha's 11-month basic industrial training program at Jinasena (Pvt) Ltd and Best Can Machineries (Pvt) Ltd, where they gained exposure to mechanical, electrical, and management aspects of both organizations. The report then goes on to explain key manufacturing processes and machinery used at the companies, including casting, lathe machines, drilling machines, milling, and CNC machines.
Descon Engineering Limited is a Pakistani engineering conglomerate that was founded over 37 years ago. It has since expanded globally with operations in the UAE, Saudi Arabia, Qatar, and other countries. The company provides engineering and construction services across various industries. It owns and operates chemical plants and power plants. Descon prides itself on its commitment to quality and has achieved several certifications. It also aims to give back through technical education programs. The internship report provides details about the author's experience working with Descon Engineering Limited during a 4 week internship period.
This document provides a report on injection moulding processes at Mahavir Enterprises in Gurgaon, India. It discusses the injection moulding machine selection process and considerations like injection volume, nozzle structure, and backflow prevention. Molding conditions like resin temperature, injection pressure, back pressure and mold temperature are explained. The injection moulding cycle and factors affecting it like speed, pressure, time and temperature are described. Common molding defects and their causes are outlined. Design considerations for molds like gate design, pressure loss, multi-cavity layout, cooling and venting are also covered.
The document summarizes an internship at HAL Aircraft Division. It provides details about the company, which was established in 1964 as an Indian state-owned aerospace and defense company. During a 4-week internship, the author observed various manufacturing, inspection, and material handling techniques. They performed tasks like observing production processes, analyzing rates, and implementing theoretical knowledge. Departments covered included assembly, maintenance, bending, engineering, and more. The author provided insights into bending shops, aircraft assembly, a SWOT analysis, reflections, and concluded feeling proud to complete the internship.
This report on “O&M Strategies for Superior Performance”, prepared by Tata Strategic Management Group, has a holistic view on the current state of Operations and Maintenance at the Indian power plants. The key focus of the report is on identifying key external and internal challenges in the Indian market and how power producers could ensure superior returns through effective O&M in this challenging environment.
Mohammed Said Hamdan Al Risi completed his four-week industrial training at the Projects Department of Sultan Qaboos University as required by the College of Engineering. He gained experience in civil engineering tasks like planning, quantity surveying, structural design, and site visits. He recommends future trainees feel confident and not fear challenges. The training provided beneficial experience in teamwork, technical skills, problem-solving, and understanding an engineer's responsibilities.
The document provides details about the author's six-month internship at Sierra Construction Company. It summarizes the company's profile and projects, including the Reverina Five Star Hotel project where the author worked. The author gained experience in tasks like reinforcement, formwork, leveling works, concreting, taking off quantities, and preparing interim bills. The internship provided valuable practical experience in quantity surveying and construction processes.
This document provides an overview of an inplant training report conducted at ACG - P+AM Pharma Technologies Pvt. Ltd. The report discusses the company profile including information on the Associated Capsule Group which owns multiple companies involved in pharmaceutical manufacturing. It describes the role of various departments within the company and the products manufactured by ACG PAM including various capsule filling machines and allied machinery. The training was conducted over 6 months with the goal of improving overall equipment effectiveness at the CNC department of the company.
This document is a research proposal submitted by Jayarathne H Maneesha to the National School of Business Management in partial fulfillment of the requirements for a BSc degree in business management. The proposal examines the relationship between good health and safety practices and the productive operations of organizations in the manufacturing industry. It outlines the background and importance of the study, identifies the research problem as workplace accidents and lack of safety knowledge, and establishes the objectives as determining accident causes, health hazards, and the relationship between health/safety and efficiency to make recommendations for improving employee health and safety.
HAL, AIRCRAFT-DIVISON,BANGLORE,SUMMER TRAINING REPORTPranjul Pal
This document discusses an internship report submitted by Pranjul Pal to the Faculty of Science & Technology at The ICFAI University in Dehradun, India. The report compares aircraft at the Aircraft Division of Hindustan Aeronautics Limited (HAL) in Bangalore, where Pal completed a 45-day internship. HAL is India's largest aerospace company, manufacturing various aircraft, helicopters, engines and satellites. The report provides details about different aircraft and helicopter models produced by HAL, and describes departments visited at HAL's Aircraft Division including machine shops, assembly areas, and other facilities.
This is a 6 week Training report on the topic CNC and Autocad + Delcam + FeatureCam.
This training Report is Submitted by me after completion my 6 week training training in "Krishna Automation Industrial Training Center, Gurgaon".
All the information (Some Standard Values) given in this Training Report is Provided by the KITC , from where i got 6 week training
Design of multiple Bearings pressing Fixture in Crank Case
Bearing fixed in to crank case with pushing upper plate or by using ram, different Part sketches,and their assembly
Why fixture is necessary to manufacturing and it's benefits
Components uses in fixturefor for bearings pressing Fixture in manufacturing
Please keep in mind fixture should #accurate & precise upto 99%, If any mistake in fixture that result impact on final product.
At present scenario, productivity and economics of machining work pieces in large
quantity is greatly affected by use of work holding devices like fixture. To achieve
require accuracy with reduced rework and easy handling, fixtures are provided. This
project is about designing the fixture for pressing bearing inside the crank case. For
this purpose of designing and analysing the modelling software known as solid works is
to be used. The fixture is design mainly to get multiple bearing pressed on crank case
while keeping it stable and to get the accuracy of press within tolerance limit.
This project report describes a TPM tracking device for machine shops using hardware and software. The hardware includes an AVR microcontroller to collect data from CNC/VMC machines including temperature, compare it to standard values, and store it in EEPROM memory. An Ethernet protocol is used to send the machine data to a PC. The software includes a GUI to display the data in a standardized format required by the maintenance department. The system aims to track machine breakdowns and improve overall equipment effectiveness for increased productivity.
Design Of Belt Conveyor to Prevent the failure and many other drawbacks from ...Vishal Patel
The document discusses the design of a belt conveyor to replace a Redler conveyor for Gokul Refoil & Solvent Ltd. It aims to prevent failures and breakdowns that occur in the Redler conveyor. The project was carried out by three students and guided by Shailesh Prajapati. The design of the belt conveyor is intended to address issues with the Redler conveyor such as frequent breakdowns that waste time and high maintenance and repair costs. A belt conveyor is selected to increase efficiency, reduce failures, and provide a longer lifespan compared to the Redler conveyor.
Hi Friends
This is supa bouy
I am a mentor, Friend for all Management Aspirants, Any query related to anything in Management, Do write me @ supabuoy@gmail.com.
I will try to assist the best way I can.
Cheers to lyf…!!!
Supa Bouy
The document is a comprehensive project report on assessing the feasibility of starting a maintenance agency in Baroda, India. It was submitted in partial fulfillment of an MBA degree. The report includes sections on maintenance concepts, literature review, research methodology, data analysis from a questionnaire, hypothesis testing, financial analysis of starting the agency, findings and conclusions. The key findings were that there is potential demand and market need for third party maintenance services in the industrial areas surveyed. The financial analysis also indicated the proposed maintenance agency could be a viable and profitable business.
This document is a summer training report submitted by Abhikant Yadav from their time working at Sekisui DLJM Molding Pvt. Ltd. It provides an overview of Sekisui DLJM and its parent company Sekisui Chemical. Sekisui DLJM is an Indian joint venture between Sekisui Chemical and Dipty Lal Judge Mal Pvt. Ltd focused on plastic injection molding for automotive parts. The report details Sekisui Chemical's history and principles, the vision and quality policy of Sekisui DLJM, and Abhikant Yadav's experiences during their summer training.
CV of Shafiul Alam (Syngenta Bangladesh Ltd)SHAFIUL ALAM
This document is a curriculum vitae for Md. Shafiul Alam that includes his educational background, skills, training, work experience, and references. He received a Master's in Business Administration and a Bachelor's in Chemical Engineering. He has over 8 years of experience as a Process Engineer at Syngenta Bangladesh Ltd and previously worked as a Senior Assistant Process Officer at HP Chemicals Ltd. He has extensive training in areas such as process risk assessment, health and safety management, and internal auditing.
Hitech Machine Tools is a manufacturing company located in Faridabad, Haryana, India that produces jigs, dies, and other equipment for automotive companies. It was founded in 1996 and has an annual turnover of 3 crores. The company has 50 employees and produces a variety of products including gauges, hydraulic systems, and automotive components. It aims to provide quality products at reasonable prices and good after-sales service to customers. The founder, Mr. Rakesh Sharma, started the company with a goal of supporting the domestic automotive industry in India.
The document summarizes a redevelopment project at East Kidwai Nagar, New Delhi being undertaken by NBCC Limited. NBCC was awarded the project in 2012 to demolish 244 existing homes and construct 4,747 new homes of various types along with social infrastructure on the site. The total approved cost is Rs. 4,264 crores to be financed through commercial leasing. The project is divided into 5 packages and will be completed over 5 years. Present status updates include home evacuations and construction progress.
This document provides an industrial training report on CNC lathe machines submitted by Vishal Singh to partial fulfillment of the requirements for a Bachelor of Technology degree. It includes an introduction to the company Wonder Fibromats Pvt. Ltd., which manufactures ceiling fans, exhaust fans, pedestal fans, and BLDC fans. It also discusses CNC work theory, components of CNC machines, types of CNC programming, CNC setting, turning and tapering operations, and the CNC machine start procedure.
This document is a mid-semester report submitted by Lalit Kr. Singh summarizing his two month internship at Larsen & Toubro Heavy Engineering. The report includes declarations, acknowledgements, and discusses regulatory frameworks, tax incentives, and export strategies for key markets - Brazil, United Kingdom, United States, and Israel. It analyzes the strengths, weaknesses, opportunities, and threats (SWOT) and political, economic, social, and technological factors (PEST) affecting India's defense industry and increasing exports. The report provides recommendations to help India's defense sector increase international sales.
This document is a summer training report submitted by Pankaj Dhir after completing a 6-week industrial training at ISGEC Heavy Engineering Pvt. Ltd. It provides an acknowledgement, declaration, preface and introduction to the organization. ISGEC is a large engineering and manufacturing company established in 1933 in India. It has manufacturing plants and design offices across India and produces equipment for power, oil & gas, automobiles, fertilizers, sugar and defense sectors.
An internship report on PRACTICAL APPROACH ON HYDRO MECHANICAL WORK THAT ARE ...glmbb4
This document provides a summary of an internship report at Nepal Hydro and Electric Limited (NHE). It describes the practical work done in various departments including the turbine section, service and maintenance division, quality assurance processes, welding techniques, and the electrical division. The internship focused on gaining hands-on experience in repairing and maintaining hydro-mechanical equipment. Key activities observed and learned included turbine repair methods, preventative maintenance practices, non-destructive testing of welds, welding codes and standards, and transformer maintenance procedures. The report aims to provide insight into the various operations at NHE through documentation of the internship experiences.
final year civil engineering training report Poojan Patel
The document provides details about a training project involving laying RCC drainage gravity line by microtunneling method. It describes the project scope, which involves providing and laying 1400/1800 mm diameter RCC jacking pipes over 5.1 km between Gorwa A.P.S. and Shrenikpark Junction in Vadodara, Gujarat. It also provides information about microtunneling technology and its advantages over traditional open-cut construction methods. The training involved various construction activities like RCC pipe casting, shaft construction, MTBM launching, jacking and receiving.
Mohammed Said Hamdan Al Risi completed his four-week industrial training at the Projects Department of Sultan Qaboos University as required by the College of Engineering. He gained experience in civil engineering tasks like planning, quantity surveying, structural design, and site visits. He recommends future trainees feel confident and not fear challenges. The training provided beneficial experience in teamwork, technical skills, problem-solving, and understanding an engineer's responsibilities.
The document provides details about the author's six-month internship at Sierra Construction Company. It summarizes the company's profile and projects, including the Reverina Five Star Hotel project where the author worked. The author gained experience in tasks like reinforcement, formwork, leveling works, concreting, taking off quantities, and preparing interim bills. The internship provided valuable practical experience in quantity surveying and construction processes.
This document provides an overview of an inplant training report conducted at ACG - P+AM Pharma Technologies Pvt. Ltd. The report discusses the company profile including information on the Associated Capsule Group which owns multiple companies involved in pharmaceutical manufacturing. It describes the role of various departments within the company and the products manufactured by ACG PAM including various capsule filling machines and allied machinery. The training was conducted over 6 months with the goal of improving overall equipment effectiveness at the CNC department of the company.
This document is a research proposal submitted by Jayarathne H Maneesha to the National School of Business Management in partial fulfillment of the requirements for a BSc degree in business management. The proposal examines the relationship between good health and safety practices and the productive operations of organizations in the manufacturing industry. It outlines the background and importance of the study, identifies the research problem as workplace accidents and lack of safety knowledge, and establishes the objectives as determining accident causes, health hazards, and the relationship between health/safety and efficiency to make recommendations for improving employee health and safety.
HAL, AIRCRAFT-DIVISON,BANGLORE,SUMMER TRAINING REPORTPranjul Pal
This document discusses an internship report submitted by Pranjul Pal to the Faculty of Science & Technology at The ICFAI University in Dehradun, India. The report compares aircraft at the Aircraft Division of Hindustan Aeronautics Limited (HAL) in Bangalore, where Pal completed a 45-day internship. HAL is India's largest aerospace company, manufacturing various aircraft, helicopters, engines and satellites. The report provides details about different aircraft and helicopter models produced by HAL, and describes departments visited at HAL's Aircraft Division including machine shops, assembly areas, and other facilities.
This is a 6 week Training report on the topic CNC and Autocad + Delcam + FeatureCam.
This training Report is Submitted by me after completion my 6 week training training in "Krishna Automation Industrial Training Center, Gurgaon".
All the information (Some Standard Values) given in this Training Report is Provided by the KITC , from where i got 6 week training
Design of multiple Bearings pressing Fixture in Crank Case
Bearing fixed in to crank case with pushing upper plate or by using ram, different Part sketches,and their assembly
Why fixture is necessary to manufacturing and it's benefits
Components uses in fixturefor for bearings pressing Fixture in manufacturing
Please keep in mind fixture should #accurate & precise upto 99%, If any mistake in fixture that result impact on final product.
At present scenario, productivity and economics of machining work pieces in large
quantity is greatly affected by use of work holding devices like fixture. To achieve
require accuracy with reduced rework and easy handling, fixtures are provided. This
project is about designing the fixture for pressing bearing inside the crank case. For
this purpose of designing and analysing the modelling software known as solid works is
to be used. The fixture is design mainly to get multiple bearing pressed on crank case
while keeping it stable and to get the accuracy of press within tolerance limit.
This project report describes a TPM tracking device for machine shops using hardware and software. The hardware includes an AVR microcontroller to collect data from CNC/VMC machines including temperature, compare it to standard values, and store it in EEPROM memory. An Ethernet protocol is used to send the machine data to a PC. The software includes a GUI to display the data in a standardized format required by the maintenance department. The system aims to track machine breakdowns and improve overall equipment effectiveness for increased productivity.
Design Of Belt Conveyor to Prevent the failure and many other drawbacks from ...Vishal Patel
The document discusses the design of a belt conveyor to replace a Redler conveyor for Gokul Refoil & Solvent Ltd. It aims to prevent failures and breakdowns that occur in the Redler conveyor. The project was carried out by three students and guided by Shailesh Prajapati. The design of the belt conveyor is intended to address issues with the Redler conveyor such as frequent breakdowns that waste time and high maintenance and repair costs. A belt conveyor is selected to increase efficiency, reduce failures, and provide a longer lifespan compared to the Redler conveyor.
Hi Friends
This is supa bouy
I am a mentor, Friend for all Management Aspirants, Any query related to anything in Management, Do write me @ supabuoy@gmail.com.
I will try to assist the best way I can.
Cheers to lyf…!!!
Supa Bouy
The document is a comprehensive project report on assessing the feasibility of starting a maintenance agency in Baroda, India. It was submitted in partial fulfillment of an MBA degree. The report includes sections on maintenance concepts, literature review, research methodology, data analysis from a questionnaire, hypothesis testing, financial analysis of starting the agency, findings and conclusions. The key findings were that there is potential demand and market need for third party maintenance services in the industrial areas surveyed. The financial analysis also indicated the proposed maintenance agency could be a viable and profitable business.
This document is a summer training report submitted by Abhikant Yadav from their time working at Sekisui DLJM Molding Pvt. Ltd. It provides an overview of Sekisui DLJM and its parent company Sekisui Chemical. Sekisui DLJM is an Indian joint venture between Sekisui Chemical and Dipty Lal Judge Mal Pvt. Ltd focused on plastic injection molding for automotive parts. The report details Sekisui Chemical's history and principles, the vision and quality policy of Sekisui DLJM, and Abhikant Yadav's experiences during their summer training.
CV of Shafiul Alam (Syngenta Bangladesh Ltd)SHAFIUL ALAM
This document is a curriculum vitae for Md. Shafiul Alam that includes his educational background, skills, training, work experience, and references. He received a Master's in Business Administration and a Bachelor's in Chemical Engineering. He has over 8 years of experience as a Process Engineer at Syngenta Bangladesh Ltd and previously worked as a Senior Assistant Process Officer at HP Chemicals Ltd. He has extensive training in areas such as process risk assessment, health and safety management, and internal auditing.
Hitech Machine Tools is a manufacturing company located in Faridabad, Haryana, India that produces jigs, dies, and other equipment for automotive companies. It was founded in 1996 and has an annual turnover of 3 crores. The company has 50 employees and produces a variety of products including gauges, hydraulic systems, and automotive components. It aims to provide quality products at reasonable prices and good after-sales service to customers. The founder, Mr. Rakesh Sharma, started the company with a goal of supporting the domestic automotive industry in India.
The document summarizes a redevelopment project at East Kidwai Nagar, New Delhi being undertaken by NBCC Limited. NBCC was awarded the project in 2012 to demolish 244 existing homes and construct 4,747 new homes of various types along with social infrastructure on the site. The total approved cost is Rs. 4,264 crores to be financed through commercial leasing. The project is divided into 5 packages and will be completed over 5 years. Present status updates include home evacuations and construction progress.
This document provides an industrial training report on CNC lathe machines submitted by Vishal Singh to partial fulfillment of the requirements for a Bachelor of Technology degree. It includes an introduction to the company Wonder Fibromats Pvt. Ltd., which manufactures ceiling fans, exhaust fans, pedestal fans, and BLDC fans. It also discusses CNC work theory, components of CNC machines, types of CNC programming, CNC setting, turning and tapering operations, and the CNC machine start procedure.
This document is a mid-semester report submitted by Lalit Kr. Singh summarizing his two month internship at Larsen & Toubro Heavy Engineering. The report includes declarations, acknowledgements, and discusses regulatory frameworks, tax incentives, and export strategies for key markets - Brazil, United Kingdom, United States, and Israel. It analyzes the strengths, weaknesses, opportunities, and threats (SWOT) and political, economic, social, and technological factors (PEST) affecting India's defense industry and increasing exports. The report provides recommendations to help India's defense sector increase international sales.
This document is a summer training report submitted by Pankaj Dhir after completing a 6-week industrial training at ISGEC Heavy Engineering Pvt. Ltd. It provides an acknowledgement, declaration, preface and introduction to the organization. ISGEC is a large engineering and manufacturing company established in 1933 in India. It has manufacturing plants and design offices across India and produces equipment for power, oil & gas, automobiles, fertilizers, sugar and defense sectors.
An internship report on PRACTICAL APPROACH ON HYDRO MECHANICAL WORK THAT ARE ...glmbb4
This document provides a summary of an internship report at Nepal Hydro and Electric Limited (NHE). It describes the practical work done in various departments including the turbine section, service and maintenance division, quality assurance processes, welding techniques, and the electrical division. The internship focused on gaining hands-on experience in repairing and maintaining hydro-mechanical equipment. Key activities observed and learned included turbine repair methods, preventative maintenance practices, non-destructive testing of welds, welding codes and standards, and transformer maintenance procedures. The report aims to provide insight into the various operations at NHE through documentation of the internship experiences.
final year civil engineering training report Poojan Patel
The document provides details about a training project involving laying RCC drainage gravity line by microtunneling method. It describes the project scope, which involves providing and laying 1400/1800 mm diameter RCC jacking pipes over 5.1 km between Gorwa A.P.S. and Shrenikpark Junction in Vadodara, Gujarat. It also provides information about microtunneling technology and its advantages over traditional open-cut construction methods. The training involved various construction activities like RCC pipe casting, shaft construction, MTBM launching, jacking and receiving.
This document is a project report submitted by Samhita Prajapati to fulfill the requirements for a Bachelor of Engineering degree in Production Engineering. The report details two projects completed during an internship at Tenneco Automotive Pvt. Ltd: 1) Streamlining the program management tracking system for original equipment manufacturers by creating a centralized database using Excel VBA to track project statuses, and 2) Conducting a time study of a muffler end spinning machine to calculate production rates. The report includes an introduction, literature review, description of the program sheets created, screenshots, conclusions for each project, bibliography, and a section on personal experiences during the internship.
Bhaktha Vathsala Shetty C is seeking a position that utilizes her technical skills and knowledge to develop and optimize products. She has an M-Tech in Product Design and Manufacturing from RV College of Engineering with extensive experience in ANSYS, AutoCAD, and CATIA. Her projects include designing a slot-welded impeller and clean room. She is proficient in technical packages, has published conference papers, and completed internships focusing on product design and analysis.
Analysis of Paint Industry, Modes of Packaging and Usage of TIN in Paint Indu...Sautrik D. Mantrani
A Study of paint industry in India and packaging in Tin -Cans. Preparation of template and forecasting of tinplate in the view of Tata Tinplate( The Tinplate Company of India Ltd.).
HMT Machine Tools Ltd Ajmer Practical Summer Training ReportSiddharth Bhatnagar
The document provides an overview of the author's 60-day practical training experience at HMT Machine Tools Ltd. in Ajmer, India. It discusses the various departments the author worked in, including manufacturing, assembly, foundry, maintenance, and inspection. It also describes the key processes at HMT such as pattern making, sand moulding and core making in the foundry. The author gained exposure to different machine tools and grinding machines manufactured by HMT and learned about their manufacturing processes. Overall, the training provided the author practical experience of engineering functions and helped develop professional skills.
The document provides an overview of an industrial training report submitted by Toh Beng Leong after completing a 10-week internship at T.T.E. Engineering (M) Sdn. Bhd. It includes details about the company and projects, as well as assignments completed by the author during the internship such as learning HVAC basics, conducting site inspections, analyzing ductwork systems, and calculating noise levels. The author gained valuable experience in mechanical engineering practices and professional conduct expected of engineers.
Industrial Training Report, UmaOya Downstream Development ProjectMohamed Juzaafi
This report describes my training experiences as a civil engineering trainee for 12 weeks of industrial training in an irrigation development project. Also this report explains the important civil engineering practices at the irrigation project as well.
Importance of industrial engineering department in rmg sectorMdMajharulIslam9
The document discusses the importance of industrial engineering departments in the ready-made garment sector in Bangladesh. It outlines the roles and methodologies of industrial engineering which include improving productivity, reducing costs and waste, optimizing resource utilization, and creating efficient production systems. Having an industrial engineering department can provide significant benefits to garment companies like increasing productivity and efficiency, achieving higher profit margins, and developing a skilled workforce.
The document provides a report on an industrial training completed by L.V.P.V. Madushanka at Electro-Serv (PVT) LTD over a period of 6 months. It begins with an acknowledgment of those who supported the training. The first chapter introduces Electro-Serv and provides information on its vision, management style, safety practices, and organizational structure. The second chapter describes the trainee's experiences in different technical sections including design, inspection, components, wiring, and testing. The third chapter provides a conclusion on the industrial training program.
Energy Audit A Case Study of Pashupati Candle filter Udhyog And Country foo...Bikram Dahal
Energy itself is growing issue at present scenario and its effective management has growing scope in the field of industrialization. As Industrial Engineer, we must have sound knowledge of energy management, which would be integral part when we enter the field of our engineering. This is the main reason behind selection of “Energy Audit”. The project is supervised by Er. Bhisma Pandit(senior energy expert) and audit instrument support from Thapathali Campus and IEMP. The project is carried with permission in Pashupati Filter Candle Udhyog (LPG LPG Regulator Division)and Country foods Pvt.Ltd.
The document provides details about a training report submitted by Lakshit Joshi for their Bachelor of Technology degree. It includes information such as an introduction to the commercial building construction site project, the various companies involved including the general contractor and structural designer, and an overview of the 8+2 floor commercial building being constructed.
The document is a seminar report submitted by a student for their B.Tech in Mechanical Engineering. It provides details about the student's 6-week summer training at HMT Limited in Ajmer, including an overview of the company and descriptions of various departments.
HMT Limited is an Indian manufacturer of machine tools, established in 1953 with the goal of producing machinery required to build India's industrial base. The student's report describes the various manufacturing departments at HMT's Ajmer facility, such as medium machine shop, tool room, and assembly. It also discusses corporate details like safety measures, vision, and products offered.
The document is an industrial training report submitted by Ishwar Walikar at Subros Ltd. in Noida, India to fulfill requirements for a post-graduate diploma in tool design. It describes corrections made to the YL-1 heater bracket mold based on a trial run that identified defects. The report details the data collection, analysis, calculations, views of the molds, cost estimation, errors found, corrections made, and machining processes used to modify the mold to achieve the design and functional requirements.
The document outlines the curriculum for an Advanced Diploma (Vocational) in Industrial Electronics & Automation. The two-year program consists of five core modules in the first year covering topics like applied electronics, power electronics, embedded controllers, field instruments and controls, and programmable logic controllers. In the second year, students can choose two elective modules from options like automation using PLC, SCADA & DCS, mechatronics, and robotic control systems. Students will also undergo 800 hours of on-the-job training in industry. The curriculum aims to develop practical skills for job roles in automation at various levels from technician to supervisor.
The document discusses a development project report on failure analysis of rotary triggers. Rotary triggers play a vital role in achieving weighing accuracy in on-board weighing scales. Increased failures during the warranty period prompted an investigation into the root causes. Tests were developed to replicate faults in triggers returned as no fault found. Failure analysis found the potting material was not preventing water and toxic gases, leading to electronic component failures. Recommendations included improving the potting material to address the issue.
Bhaktha Vathsala Shetty C is seeking a growth-oriented position in a reputed organization where she can apply her skills and knowledge. She has an M-Tech in Product Design and Manufacturing from RV College of Engineering with a percentile of 77% and has experience working on projects related to design and optimization of centrifugal compressor impellers and clean room design. She is proficient in CAD software such as ProE, ANSYS, and Creo and has experience working with companies such as GTRE and HAL. She is interested in fields related to design, analysis, and research and development.
The document provides an introduction to Nikini Automation Systems (Pvt) Ltd, a company that provides industrial automation solutions in Sri Lanka. It discusses the company's history, organizational structure with different divisions, vision, mission and goals. The author then describes their 6-month training experience at Nikini, including exposure to PLC programming, various work carried out and skills developed. The report aims to share the knowledge and experience gained during the training period.
This internship report summarizes Bahadar ali's 6-week internship at the Pakistan Tobacco Company Akora Khattak Factory. It includes:
1) An overview of PTC, including its history, vision, product lines, and SWOT analysis.
2) A description of the HR department and practices at PTC, including recruitment, selection, and the HR hierarchy.
3) A review of the supply chain function and departments at AKF, including Leaf, Green Leaf Threshing, Primary Manufacturing, and Secondary Manufacturing.
4) Details of Bahadar's assigned project on Managing Performance at PTC, including the purpose, current system, and recommendations.
This document contains a candidate's declaration stating that the work presented in their industrial training report was completed independently. It also includes acknowledgements thanking those who provided guidance and support. Finally, it provides an abstract summarizing that the training allowed the candidate to gain both theoretical classroom knowledge and practical experience through exposure to real work situations and processes at VE Commercial Vehicles.
Similar to Institute of Engineering Technology, Katunayaka, Sri Lanka (20)
Literature Review Basics and Understanding Reference Management.pptxDr Ramhari Poudyal
Three-day training on academic research focuses on analytical tools at United Technical College, supported by the University Grant Commission, Nepal. 24-26 May 2024
Harnessing WebAssembly for Real-time Stateless Streaming PipelinesChristina Lin
Traditionally, dealing with real-time data pipelines has involved significant overhead, even for straightforward tasks like data transformation or masking. However, in this talk, we’ll venture into the dynamic realm of WebAssembly (WASM) and discover how it can revolutionize the creation of stateless streaming pipelines within a Kafka (Redpanda) broker. These pipelines are adept at managing low-latency, high-data-volume scenarios.
Electric vehicle and photovoltaic advanced roles in enhancing the financial p...IJECEIAES
Climate change's impact on the planet forced the United Nations and governments to promote green energies and electric transportation. The deployments of photovoltaic (PV) and electric vehicle (EV) systems gained stronger momentum due to their numerous advantages over fossil fuel types. The advantages go beyond sustainability to reach financial support and stability. The work in this paper introduces the hybrid system between PV and EV to support industrial and commercial plants. This paper covers the theoretical framework of the proposed hybrid system including the required equation to complete the cost analysis when PV and EV are present. In addition, the proposed design diagram which sets the priorities and requirements of the system is presented. The proposed approach allows setup to advance their power stability, especially during power outages. The presented information supports researchers and plant owners to complete the necessary analysis while promoting the deployment of clean energy. The result of a case study that represents a dairy milk farmer supports the theoretical works and highlights its advanced benefits to existing plants. The short return on investment of the proposed approach supports the paper's novelty approach for the sustainable electrical system. In addition, the proposed system allows for an isolated power setup without the need for a transmission line which enhances the safety of the electrical network
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024Sinan KOZAK
Sinan from the Delivery Hero mobile infrastructure engineering team shares a deep dive into performance acceleration with Gradle build cache optimizations. Sinan shares their journey into solving complex build-cache problems that affect Gradle builds. By understanding the challenges and solutions found in our journey, we aim to demonstrate the possibilities for faster builds. The case study reveals how overlapping outputs and cache misconfigurations led to significant increases in build times, especially as the project scaled up with numerous modules using Paparazzi tests. The journey from diagnosing to defeating cache issues offers invaluable lessons on maintaining cache integrity without sacrificing functionality.
International Conference on NLP, Artificial Intelligence, Machine Learning an...gerogepatton
International Conference on NLP, Artificial Intelligence, Machine Learning and Applications (NLAIM 2024) offers a premier global platform for exchanging insights and findings in the theory, methodology, and applications of NLP, Artificial Intelligence, Machine Learning, and their applications. The conference seeks substantial contributions across all key domains of NLP, Artificial Intelligence, Machine Learning, and their practical applications, aiming to foster both theoretical advancements and real-world implementations. With a focus on facilitating collaboration between researchers and practitioners from academia and industry, the conference serves as a nexus for sharing the latest developments in the field.
Redefining brain tumor segmentation: a cutting-edge convolutional neural netw...IJECEIAES
Medical image analysis has witnessed significant advancements with deep learning techniques. In the domain of brain tumor segmentation, the ability to
precisely delineate tumor boundaries from magnetic resonance imaging (MRI)
scans holds profound implications for diagnosis. This study presents an ensemble convolutional neural network (CNN) with transfer learning, integrating
the state-of-the-art Deeplabv3+ architecture with the ResNet18 backbone. The
model is rigorously trained and evaluated, exhibiting remarkable performance
metrics, including an impressive global accuracy of 99.286%, a high-class accuracy of 82.191%, a mean intersection over union (IoU) of 79.900%, a weighted
IoU of 98.620%, and a Boundary F1 (BF) score of 83.303%. Notably, a detailed comparative analysis with existing methods showcases the superiority of
our proposed model. These findings underscore the model’s competence in precise brain tumor localization, underscoring its potential to revolutionize medical
image analysis and enhance healthcare outcomes. This research paves the way
for future exploration and optimization of advanced CNN models in medical
imaging, emphasizing addressing false positives and resource efficiency.
Advanced control scheme of doubly fed induction generator for wind turbine us...IJECEIAES
This paper describes a speed control device for generating electrical energy on an electricity network based on the doubly fed induction generator (DFIG) used for wind power conversion systems. At first, a double-fed induction generator model was constructed. A control law is formulated to govern the flow of energy between the stator of a DFIG and the energy network using three types of controllers: proportional integral (PI), sliding mode controller (SMC) and second order sliding mode controller (SOSMC). Their different results in terms of power reference tracking, reaction to unexpected speed fluctuations, sensitivity to perturbations, and resilience against machine parameter alterations are compared. MATLAB/Simulink was used to conduct the simulations for the preceding study. Multiple simulations have shown very satisfying results, and the investigations demonstrate the efficacy and power-enhancing capabilities of the suggested control system.
CHINA’S GEO-ECONOMIC OUTREACH IN CENTRAL ASIAN COUNTRIES AND FUTURE PROSPECTjpsjournal1
The rivalry between prominent international actors for dominance over Central Asia's hydrocarbon
reserves and the ancient silk trade route, along with China's diplomatic endeavours in the area, has been
referred to as the "New Great Game." This research centres on the power struggle, considering
geopolitical, geostrategic, and geoeconomic variables. Topics including trade, political hegemony, oil
politics, and conventional and nontraditional security are all explored and explained by the researcher.
Using Mackinder's Heartland, Spykman Rimland, and Hegemonic Stability theories, examines China's role
in Central Asia. This study adheres to the empirical epistemological method and has taken care of
objectivity. This study analyze primary and secondary research documents critically to elaborate role of
china’s geo economic outreach in central Asian countries and its future prospect. China is thriving in trade,
pipeline politics, and winning states, according to this study, thanks to important instruments like the
Shanghai Cooperation Organisation and the Belt and Road Economic Initiative. According to this study,
China is seeing significant success in commerce, pipeline politics, and gaining influence on other
governments. This success may be attributed to the effective utilisation of key tools such as the Shanghai
Cooperation Organisation and the Belt and Road Economic Initiative.
CHINA’S GEO-ECONOMIC OUTREACH IN CENTRAL ASIAN COUNTRIES AND FUTURE PROSPECT
Institute of Engineering Technology, Katunayaka, Sri Lanka
1. National Diploma in Engineering Sciences
GIT
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Industrial Training Report
On
BASIC INDUSTRIAL TRAINING
At
A I HIGH TECH (PVT) LTD
For the Period of
08/03/2018 to 31/05/2018
DANKOTUWA PORCELAIN PLC
For the Period of
04/06/2018 to 30/11/2018
L.P.G. ENGINEERING SERVICE (PVT) LTD
For the Period of
04/12/2018 to 28/02/2019
By
K.B.S.M.Fernando
(MG/15/10262)
Submitted to
Department of Mechanical Engineering
Industrial Training Division
Institute of Engineering Technology
Katunayake
For
The partial fulfillment of the requirements of National Diploma in Engineering Sciences
2. National Diploma in Engineering Sciences
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Acknowledgement
I am very much appreciated in obtaining A I Hightech (Pvt) Ltd , Dankotuwa Porcelain PLC and L.P.G
Engineering Services (Pvt) Ltd, as my General Industrial Training that expanded for a period of 12
months.
It’s due to the enormous support of various personalities from different backgrounds that I succeeded
in achieving expected objectives.
At first I extend my gratitude to Mr. Mohan Pathirana Director of A.I.Hightech (Pvt) Ltd
,Mr.W.A.Somasiri Peiris the Senior Manager Of Engineering and Maintenance Department of
Dankotuwa Porcelain PLC and Mr.S.Uduwaka Factory Manager of L.P.G Engineering Services (Pvt)
Ltd for its, because of their organization facilitated industrial trainees in this way.
Especially I’m grateful to Head of Department –Mechanical (Industrial Training) Mr.L.H.Wasantha
Kumara and Mr.Hirantha Fernando for his dedication & determination in finding us the training
establishments & evaluating, guiding us throughout the particular period.
And also my gratitude goes to;
Mr. R.R.Subasinghe - Forman, Maintenance department of Dankotuwa Porcelain PLC
MS. Nilusha Dulanjali - H.R.Assistance of Dankotuwa Porcelain PLC
Mr. R.A.D.S Priyamal - Workshop Engineer of L.P.G Engineering Services (Pvt) Ltd
3. National Diploma in Engineering Sciences
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Preface
This training report is based on general industrial training period of National Diploma in Engineering
Sciences which I currently following at Institute of Engineering Technology at Katunayake.
It is a great pleasure to have my general training at A I High Tech (Pvt) Ltd, Dankotuwa Porcelain
PLC and L.P.G.Engineering Services (Pvt) Ltd. I got a golden opportunity to improve my practical
skills in mechanical as well as electrical field. And also I got a great chance to have knowledge about
management part.
In This training period of 12 months, I got knowledge about Industrial Hydraulic systems and servicing
during 3 months in A I High Tech (Pvt) Ltd including outdoor servicing. As a matter of fact,
Dankotuwa Porcelain 6-month training experience was really helped me to have a sound knowledge
of everything not only engineering but also social management including Mechanical engineering and
maintenance and, it guides me to put a foundation to my future career. My last 3 months, I spend at
L.P.G. Engineering Services (Pvt) Ltd by learning about fabrication, outdoor servicing and other
Documentation.
It is pleasure to say that I was able to work with different kinds of employees, from top management
to labor. They also satisfied that helping us to improve our knowledge in every possible time during
their working hours.
This training report contains all my experience I had at my training as an industrial trainee. I have
included all those things which I learnt while I attend myself on projects, breakdowns and preventives.
I have presented this report best of my knowledge and fullest effort.
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Table of Contents
Acknowledgement ................................................................................................................................1
Preface...................................................................................................................................................3
Table of Contents .................................................................................................................................4
List of Figures.......................................................................................................................................5
A I High Tech (Pvt) Ltd.......................................................................................................................7
Declaration........................................................................................................................................... 8
Introduction......................................................................................................................................... 9
Training Experience............................................................................................................................. 10
Discussion .......................................................................................................................................... 13
Dankotuwa Porcelain PLC................................................................................................................15
Declaration......................................................................................................................................... 16
Introduction....................................................................................................................................... 17
Training experiences........................................................................................................................... 20
Projects.............................................................................................................................................. 28
Discussion .......................................................................................................................................... 33
L.P.G.Engineering Service (Pvt) Ltd. ..............................................................................................34
Declaration......................................................................................................................................... 35
Introduction....................................................................................................................................... 36
Training Experience............................................................................................................................. 37
Discussion .......................................................................................................................................... 40
Conclusion ..........................................................................................................................................41
Annexes...............................................................................................................................................42
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List of Figures
A I High Tech (Pvt) Ltd
Figure 1- Press brake machine.............................................................................................................10
Figure 2-Manual hydraulic pump ........................................................................................................11
Figure 3-Manual hydraulic pump drawing ..........................................................................................11
Figure 4- Large Hydraulic Cylinder Barrel..........................................................................................12
Figure 5-Radial piston pump ...............................................................................................................14
Figure 6-Gear motor.............................................................................................................................14
Dankotuwa Porcelain PLC
Figure 7- Installing the dryer room wall ..............................................................................................20
Figure 8- Burner unit............................................................................................................................20
Figure 9- Sponging Conveyor extending process................................................................................21
Figure 10- Running smoothly with correct alignment.........................................................................22
Figure 11- Running conveyor with misalignment ...............................................................................22
Figure 12- Designing and making new bush .......................................................................................22
Figure 13- Broken old bush .................................................................................................................22
Figure 14- Checking burner ................................................................................................................23
Figure 15- Installing gas line ...............................................................................................................23
Figure 16- Decoration kiln...................................................................................................................23
Figure 17- New fabricated roller..........................................................................................................24
Figure 18- R.H.Kiln (white ware) Transferring Rollers ......................................................................24
Figure 19- NBC kiln door opening side...............................................................................................24
Figure 20-Machined Door Hinge Parts................................................................................................24
Figure 21- Damaged OMAL VIP Valve..............................................................................................25
Figure 22- Replaced water valve .........................................................................................................25
Figure 23- After mounting new cylinder by making new mounting bracket ......................................26
Figure 24- Damage pneumatic Cylinder & New Cylinder ..................................................................26
Figure 25-Making production..............................................................................................................27
Figure 26- Fixing automatic Scraping tool ..........................................................................................27
Figure 27- After installing Production Line.........................................................................................28
Figure 28- Electrical parts of Water spray unit....................................................................................28
Figure 29- Roller skid drawing............................................................................................................29
Figure 30- Fabricated roller Skids .......................................................................................................29
Figure 31- Unloading from law bed truck ...........................................................................................30
Figure 32- Kiln Placing on law bed truck ............................................................................................30
Figure 33- kiln placing on roller skids.................................................................................................30
6. National Diploma in Engineering Sciences
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Figure 34- Structure of the kiln............................................................................................................30
Figure 35- Inserting cars and fixing damaged heat Resistant wall ......................................................31
Figure 36- Installing duct line..............................................................................................................31
Figure 37- Joining two parts ................................................................................................................31
Figure 38- Shift kiln in to new area .....................................................................................................31
Figure 39- Checking Samples..............................................................................................................31
Figure 40- Checking burners................................................................................................................31
Figure 41- Testing vacuum gun...........................................................................................................32
Figure 42- Conventional sucker and newly designed vacuum gun .....................................................32
L.P.G.Engineering Service (Pvt) Ltd
Figure 43- Biscuit Crusher Assembly SW drawing.............................................................................37
Figure 44- Solid Works Model ............................................................................................................38
Figure 45- Given sample design ..........................................................................................................38
Figure 46-3D model in solid works .....................................................................................................39
7. National Diploma in Engineering Sciences
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A I High Tech (Pvt) Ltd.
Duration: From 08/03/2018 to 31/05/2018
8. National Diploma in Engineering Sciences
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Declaration
Here by I declare that this report contains only materials that are based on the knowledge and skill I
gain as an apprentice during my General Industrial Training at A I Hightech (Pvt) Ltd. There is no any
copy writing except references.
………………………………….
K.B.S.M.Fernando
(MG/15/10262)
Certified by
…………………………………..
(Signature and official stamp of the supervisor)
9. National Diploma in Engineering Sciences
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Introduction
AI High Tech (Pvt) Ltd Is The Consultants, Designers For Hydraulic Systems. Specialist In
Assembling Industrial Hydraulic Power Packs.
The Customers Have Been Provided Following Services Such As
Repairing Hydraulic Pumps, Valves, Motors, Cylinders Etc.
And Stock In:
Hydraulic Valves. Pumps, Valves, Solenoids, Cylinders, Suction & Return Filters, Oil Coolers,
Pressure Gauges, Shaft Couplings, Proportional
10. National Diploma in Engineering Sciences
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Training Experience
Job: Press brake machine bed Adjustment.
Purpose: Align the plate guiding bed
Machine, Equipment and Tools Used:
Wrenches
Pliers
Screws
Electrical Connections
Material and Any Consumable Used:
Grease
Mild steel Welding Rod
Procedure:
Bed alignment was checked horizontally and vertically.
Two guiding buses were lubricated and bed was run checked alignment.
Transferring screw was lubricated, run and checked alignment.
Motor gear wheels were lubricated and checked.
My involvement:
Helped to technician
Motor gear wheels noise reduction was done.
Job: Repairing 2 Ton Manual Hydraulic Hand Pump
Purpose: Identified the schematic diagram of the pump and identify the faults.
Figure 1- Press brake machine
11. National Diploma in Engineering Sciences
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Machine, Equipment and Tools Used:
8 Allen key
Phillips screw
Material and Any Consumable Used:
Hydraulic Oil (HD68)
Carbon Steel balls
Procedure:
Pressure Relief valve was checked.
Law pressure & High pressure adjustment were checked. (ball valve sheet)
Disassemble all the parts of pump and checked.
Drawing was sketched.
Reassemble
My involvement:
All the procedure was done.
Figure 3-Manual hydraulic pump drawing Figure 2-Manual hydraulic pump
12. National Diploma in Engineering Sciences
GIT
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Job: Apply pressure to the cylinder bottom
Purpose: Add tension to the barrel threads before welding
Machine, Equipment and Tools Used:
2 Ton Manual hydraulic pump
Dial indicators
Welding plant
Lathe machine
Material and Any Consumable Used:
Hydraulic Oil (HD68)
Welding Rods
Procedure:
Top and bottom barrel faces were machined in lathe
Inside of the barrel was polished by polishing machine.
Cylinder was Assembled
My involvement:
Pressure was applied to the barrel faces.
Dial indicator readings were observed.
Figure 4- Large Hydraulic Cylinder Barrel
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Discussion
This was a great place to get lot of ideas about what is Hydraulic, uses of Hydraulic, Hydraulic
components, Hydraulic circuits, Hydraulic Power Packs, repairing Hydraulic systems, maintaining
Hydraulic systems, how check Hydraulic components, safety precautions about Hydraulic systems
and basic knowledge of all things about mechanical.
Hydraulic Components:
The all types of Hydraulic components met in this workshop. Then learnt purposes, functions,
how use of these components.
Hydraulic Pumps
Vane Pump
Piston Pump
Gear pump
Hydraulic Motors
Vane Motor
Gear Motor
Hydraulic Valves
Pressure Relief valve
Solenoid relief valve
Directional control valve
Flow control valve
Check valves
Solenoid valve
Sequence valve
Lever valves
Pre-fill valves
Cartridge valves
Hydraulic Jacks
Hydraulic hand pumps
Hydraulic oil – coolers
Pressure switches
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During this training period I met a special hydraulic system which used for mini hydro
power. The hydraulic power pack used vane pump, solenoid valves (directional control valves),
pressure relief valve, accumulator. The function of this pack was, the open and close the sluice of
the dam, when drop the electricity the system use the accumulator. The accumulator uses the
nitrogen gas for operate it and their pressure 45bar. Accumulator acts as an energy source. It can
use approximately 7 times for open and close the sluice.
During my training period I could study about the radial piston pump. There were seven
pistons in the pump. The intake ports were located on the end side of the cylinder. This pump is like
a submersible pump. The pump is sink in the reservoir tank. The main issues of this pump was
damages of the pistons and cylinders and the main bearing problems with the time and the size of the
pump(diameter). There is special profile for actuate the pistons via the motor.
Special characteristics of this type of pumps.
High efficiency
High reliability
Low noise
There is no any axial load applied to the drive shaft.
High pressure
Figure 5-Radial piston pump
The gear motor for traveling the excavator,
This place was a small workshop, but its jobs are not small. Outdoor services was great experience in
my life. The director Mr. Mohan is a great person. He always guided us to changing the way look at
something.
Figure 6-Gear motor
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Dankotuwa Porcelain PLC
Duration: From 04/06/2018 to 30/11/2018
16. National Diploma in Engineering Sciences
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Declaration
Here by I declare that this report contains only materials that are based on the knowledge and skill I
gain as an apprentice during my General Industrial Training at Dankotuwa Porcelain (Pvt) Ltd. There
is no any copy writing except references.
………………………………….
K.B.S.M.Fernando
(MG/15/10262)
Certified by
…………………………………..
(Signature and official stamp of the supervisor)
17. National Diploma in Engineering Sciences
GIT
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Introduction
History
Dankotuwa porcelain public quoted company with limited liability under the provisions of Companies
Act No. 17 of 1982 (Registered as a Private Limited company in Sri Lanka on 6th January 1984 and
converted to a Public Company by a special resolution on 8th July 1994) and re registered under the
new Company Act No. 07 of 2007 as Dankotuwa Porcelain PLC (PQ- 79).
About
Dankotuwa Porcelain PLC is a leading manufacturer of Porcelain Tableware Located in Sri Lanka.
Which is a listed company in the Colombo Stock Exchange and the major shareholder is Lanka Century
Investments PLC (LCI)
Have Learned the Art of manufacturing porcelain by combining the oriental Japanese skills with
western technology from Germany.
The High Quality and the Elegance of its products is attributed to ability to combine Human dexterity
with modern porcelain technology. With an eye for detail, and technical and human capabilities to
adapt to the changing tastes of industry and client, continue to serve up the kind of product that has
made Dankotuwa Porcelain synonymous with quality and elegance.
Quality
Proofing quality is the decade long acceptance, have got from our reputed list of customers such as
Macy’s Department Stores, British Home Stores, John Lewis, Jashanmal, El Corte Ingles, Berghoff,
Galeria Kaufhof and many others scattered throughout USA, Asia and Europe.
Being the first tableware manufacturer in Sri Lanka to obtain ISO 9001/2008 certification, it has been
much focused on maintaining consistent quality. These quality values are integrated into our
employees and through them into the systems and motivated staff to continually deliver the best of
them.
Production Capacity
With a white ware production capacity of 700,000 pieces per month and other decorative product
capacity more than 975,000 firings per month, Dankotuwa Porcelain has recognized the necessity of
increasing production capacity and innovativeness in competing globally, while constantly upgrading
its machinery and plant.
Materials
Sri Lanka is blessed with an abundance of raw materials that are necessary for the manufacture of
porcelain. At Dankotuwa these raw materials are combined with imported materials from countries
such as New Zealand, India, Germany and China, to produce that unique brand of quality porcelain
for which Dankotuwa is famed. The challenge is the production of flawless porcelain and the pursuit
of this smoothness, richness and elegance of product dominates the manufacturing process.
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Technology
Dankotuwa’s focus on infrastructure development and IT together with its investment in foreign
technology, and state-of-the-art machinery have been to key to its rapidly increasing productivity and
success. Machinery is sourced from world renowned companies such as Sama, Eisenmann,
Reidhammer, Kajiseki and Sakurai. Have also invested in IT based graphic design software and enter
an era of IT designed tableware. No expense is spared. looking at further IT investment, in order to
provide better quality and customer service
Human Dexterity
The pride of organization is the unmatched skill of Dankotuwa’s 1100 strong workforce, which over
the years has been honed to perfection. Dankotuwa’s working environment and remuneration are
above par in the industry and this together with our worker circles and management style ensures the
smooth and efficient flow of work which is very production-oriented.
Guarantee above average working standards for its employees and signatories to very strict agreements
with our international customers. Have also being audited regularly to ensure our competence with
these agreements. Have agreed to not to use child labor, not to force employees to work excessive
working hours etc.
Through the use of Kaizen, Total Productive Maintenance, Total Quality Management and the 5S
practice we develop human resources for better performance: encouraging and motivating our
employees at all times, providing them with opportunities for career and self-development.
The company’s culture gives employees an opportunity to contribute, grow and advance based on
merit and talent. Encourage employees to further their knowledge by providing them assistance for
professional courses and postgraduate studies.
Design
Our exquisite designs, vibrant colors and peerless quality, continue to enrapture buyers the world over.
Characterized by individual artistry, innovative shapes and superior glazes, Dankotuwa Porcelain aims
to stay ahead of the competition, most often producing state-of-the-art designs and shapes, to
complement individual lifestyles. We also hire experienced designers from UK, Germany and Italy to
design new shapes and motifs. With the new graphic design software able to develop a new decoration
in less than 48hours.
The elegance, sophistication and superiority of Dankotuwa Porcelain, especially the gold and platinum
range and the highly improved imprinting of decals, have earned us the tag of the best in Asia.
We have introduced several new shapes during the last 03 years designed by world famous designers
such as Mr. Jonathan Smith, Mrs. Pamela Greaves, Professor Karnagel and Mr. Robin Levien. As a
result of this Dankotuwa has gained a name been as a trend setter in the Global Tableware industry.
19. National Diploma in Engineering Sciences
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Export Markets
As a truly global company, Dankotuwa Porcelain is driven in all aspects of design, production and
management to turn out the kind of product that is sought after as the perfect accompaniment to
gourmet cuisine the world over. Superior high class tableware that has captivated customers the world
over.
Reaches
The demand for the ‘Dankotuwa’ spans across over 25 countries, and five continents with our buyers
from Belgium, Czech Republic, Colombia, Dubai, Germany, Greece, India, Ice Land, Italy, Japan,
Kuwait, Norway, Pakistan, Poland, Russia, Spain, Switzerland, U.S.A, U.K, Qatar, Maidives and
Ukraine, etc.
Clients
As a reputed manufacturer and supplier of ‘Upstairs’ or ‘Up-market’ tableware to some of the bigger
departmental stores in the US and Europe including Macy’s, since 1991, white-ware for Lifestyle
Stores in the US, dinnerware for La Printemps in France and in the UK, is seen at British Home Stores
and in John Lewis from year 2010. The feather in the cap of DPL however was the commissioning of
the manufacture of souvenirs for Walt Disney Productions centenary celebrations in March 2001. And
then no one cannot forget the night Dankotuwa came out on top at the Oscar’s banquet in 1996 and
El-Corte ingles in Spain.
It has been its ability to keep abreast of international industry trends (noting that in many markets,
tableware design is driven by fashion) through the dexterity of workers and the flexibility of our
processes and technology that let us adjust product lines to suit the emerging trends of the industry and
the discerning tastes of our customers.
The fusion of elegance, imagination and unorthodoxy in design have given us the edge to constantly
breakthrough into the highly competitive porcelain market and helped us establish ourselves as
manufacturers of truly world-class tableware
Nastassja:24K Gold design Bridal: A realplatinum design
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Training experiences
Job: Installing new preheater
Purpose: Increase temperature of the mold dryer room
Machine, Equipment and Tools Used:
Angle grinder
Welding plant
Spark ignition plugs
Solenoid gas valve
Thermal couple
Blower fan
Material and Any Consumable Used:
3mm mild steel plate
Sager Bricks
MS Welding rods (SWG 10)
4 ½ cutting and grinding disks
Procedure:
2’x1’x3mm, 4 plate and 1’x1’x1mm, 1 plate were cut by angle grinder.
12.7cm circle was cut out from the center of 1’x1’x1mm front plate and Ø10mm 6 holes were drilled
to mount the burner.
All plates are welded by arc welding.
Inside of the burner housing was bestrewed from sager bricks.
Burner unit was fixed to the housing.
Complete burner was installed in the drying room
Power connections are supplied by the electrical department.
My involvement:
Burner housing drawing was sketched in solid works.
Engaged with burner housing machining.
Engaged with testing.
Figure 8- Burner unit Figure 7- Installing the dryer room wall
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Job: Extending sponging conveyor
Purpose: wipe the excess sprayed glaze in the bottom side of the plates
Machine, Equipment and Tools Used:
Angle grinder
Welding plant
Hammers
Screw drives
Hand drill
Material and Any Consumable Used:
Sponging belt
Arc Welding rods
Anticorrosive paint
4 ½ cutting and grinding disks
Procedure:
Existing conveyor was cut in mid plane
C channel was butt by welding according to the required length
Insert new sponging belt and assembling parts
Holes were drilled to add new rollers
My involvement:
Suitable c channel was found
Ideas were given to technicians
Figure 9- Sponging Conveyor extending process
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Job: Designed shaft bush
Purpose: Automatic flat ware manufacturing machine has two PVC synthetic conveyor belt for exit the
rejected items. These two conveyors are run with 3 phase two separate motors aligned with two rollers. In the
previous installment the rollers were directly coupled to the rotor shaft. When the shaft or key get damage or
misalignment the whole rotor shaft should be removed and repaired. It is difficult to disassembled and repair
with such a coupling. Therefore, a suitable coupling shaft with one end solid shaft and other end hollow shaft
was designed to avoid above difficulties.
Machine, Equipment and Tools Used:
Lathe
Bench drill
6mm tap set
Material and Any Consumable Used:
30mm MS shaft
6M Allen bolts
Procedure:
The part was machined in lathe machine
One end was coupled to the motor and other end was couple to the roller.
My involvement:
Measurements was taken
Job: Installing burner to R.H. KILN (Decoration)
Purpose: increase the temperature of the kiln
Machine, Equipment and Tools Used:
Material and Any Consumable Used:
Figure 12- Broken old bush Figure 11- Running
conveyor with
misalignment
Figure 10- Designing
and making new bush
Figure 13- Running
smoothly with
correct alignment
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½ G.I pipe
Electric gas burner
Electrical spark ignition unit
Procedure:
Existing burner was removed.
New burner was mount to the existing chamber.
New gas line and electrical connection were installed.
My involvement:
Supported to installed burner.
Temperature increasement was observed.
Job: Fabrication of R.H. Kiln transfer rollers.
Purpose: replacing the existing transfer rollers’ bearings and sprockets
Machine, Equipment and Tools Used:
Lathe
Bench Drill
4mm Allen key
Material and Any Consumable Used:
Ø30 mm Aluminum bar
Ø20 mm S/S shaft
Grubs screw
50mm x 50mm L-Iron
Chain sprockets (B type)
Procedure:
Dimensions were taken from the existing roller.
S/S shaft and aluminum bushes were machined.
Aluminum bushes were drilled and tapped.
Aluminum buses were inserted to S/S shaft and fixed with grab screws.
Chain sprocket and Kiln bed mounting two L-iron were fixed.
Figure 15- Decoration kiln Figure 14- Installing gas line Figure 16- Checking burner
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My involvement:
Dimensions were taken.
Helped to technician.
Aluminum bushes were Drilled and tapped.
Job: Making NBC kiln door hinge parts
Purpose: Change the door opening side to get extra space
Machine, Equipment and Tools Used:
Lathe machine
Angle grinder
Material and Any Consumable Used:
Ø65mm MS shaft
275mm x 150mm x40mm MS plates
150mm x 60mm MS plate
150mm x 150mm x 2750mm,5mm G.I box bar
Procedure:
All parts are machined according to the drawing which were sent by KTS Company.
Figure 18- R.H.Kiln (white
ware) Transferring Rollers
Figure 17- New fabricated roller
Figure 20- NBC kiln door opening side Figure 19-Machined Door Hinge Parts
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My involvement:
Door hinge and material details were measured and taken.
Machining difficulties and other matters were discussed with lathe man and engineering consult.
Engaged with part machining in lathe machine
Job: Replacing the valve of pressure casting machine
Purpose: use alternative valve instead of existing valve
Machine, Equipment and Tools Used:
Spanner
Wrenches
Material and Any Consumable Used:
¾ pneumatically operated water valve
8mm Pneumatic horse and connectors,5mm G.I box bar
Procedure:
Fault was identified by checking the valves at the pressure casting machine.
The identified valve was checked whether could be repaired or available in the store.
In case of out of stores, alternative valve was found.
Necessary adjustments were done to mount and fix that valve
Figure 21- Damaged OMAL VIP Valve
Figure 22- Replaced water valve
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My involvement:
Fault identification was done
Suitable alternative valve was selected from the store.
Necessary adjustment was done to mount alternative water valve to the machine.
Process with new valve was checked.
Job: Making SAMA PCM Cylinder Mounting Brackets
Purpose: Replace new pneumatic cylinder to the machine.
Machine, Equipment and Tools Used:
lathe machine
bench drill
welding plant
MS welding rods
Material and Any Consumable Used:
Ø 65mm MS shaft
6mm Allen bolts
35mm x 35mm x 3mm L-iron
Procedure:
Fault was identified.
Remove the exiting pneumatic cylinder.
Suitable cylinder was found on stores.
Suitable mount for the new cylinder was machined according to the previous mounting.
New cylinder was installed to the machine.
My involvement:
Fault identification was done.
New mount was designed.
Front mounting bracket was made.
Figure 24- Damage pneumatic
Cylinder & New Cylinder Figure 23- After mounting new cylinder
by making new mounting bracket
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Helped to fix new cylinder to the machine
Job: service jiggering machine
Purpose: To replace spare parts and service the machine.
Machine, Equipment and Tools Used:
Wrenches and conventional workshop tools
Bearing inserting tools
Angle grinder
Bench drill
Material and Any Consumable Used:
Bearings
V belt
Inserting rings
Chain sprockets
Chain
Procedure:
Machine were un mounted from the production area and brought into the workshop.
All the parts (could be dismantle) were dismantle.
Serviced and replaced the bearings and other worn parts.
New function (automatic scraping tool) was added.
Machine was reinstalled at same area.
My involvement:
Helped to service the machine.
Bearing and other worn-out list was taken.
Automatic scraping blade was designed.
Figure 26- Fixing automatic Scraping tool Figure 25-Making production
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Projects
Projects: Installing water spray unit to cup unloading section.
Purpose: reduce the labor cost
Machine, Equipment and Tools Used:
Photoelectric proximity sensors.
2bar 2way spring return Solenoid valve.
Atomizing water spray nozzle
220A/C baker, timer, relay, and step down Transformer.
Capacitors
8mm pneumatic horses and connectors
Pneumatic regulators
Material and Any Consumable Used:
Green ware cup items
8mm SS rod
3mm flat iron
30mm MS rod
8mm Bolt
Work carried under the project:
The electrically controlled unit with all Components were fixed by the electrical Department.
All the components of the system were fixed by the mechanical department
My Involvement:
Helped to assemble the water spray unit and other mechanical parts in cup unloading conveyor No 1.
All the components of water spray were fixed on cup unloading conveyor No.2.
New process was checked.
Figure 27- Electrical parts of Water spray unit Figure 28- After installing Production Line
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Projects: : Designing roller skids
Purpose: Move kiln
Machine, Equipment and Tools Used:
Angle grinder
Lathe machine
Hammer
Bearing fitting tools
Welding plant
Material and Any Consumable Used:
150x65mm C channel
Ø 25mm MS shaft
1’’ hollow shaft
6205 ZZ Barings.
2” G.I. pipe
MS Welding rods (SWG 10)
4 ½ cutting and grinding disks
Work carried under the project:
Suitable materials can be found in work shop (C Chanel, used Bearing, G.I. Pipes and other shafts)
The parts were machined, fixed and welded
My Involvement:
Roller skid were designed.
Materials, sizes and bearings were selected.
Engaged with the machining process.
Figure 29- Roller skid drawing
Figure 30- Fabricated roller Skids
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Projects: NBC kiln Replacement
Purpose: Install The Kiln In New Area.
Machine, Equipment and Tools Used:
Conventional tool set
Hydraulic car jack
Folk lift
Boom truck
Law bed truck
Scaffoldings
Material and Any Consumable Used:
Ivory items
Gas
Welding rods
Work carried under the project:
Remove electrical supply and gas line connection. This kiln is fastened by nut and bolt as two main
parts. Hinge scaffolding avoid damaging the structure of kiln.
Pull and push the kiln with supporting roller skids
Lift the kiln by boom truck and place on low bed truck
Shift the kiln to new area
Installing on new floor & Joining two parts
Installing Duct lines
Inserting cars and fixing damaged heat Resistant wall
Checking burners
Checking sample items
Figure 34- Structure of
the kiln
Figure 33- kiln placing
on roller skids.
Figure 32- Kiln Placing
on law bed truck
Figure 31- Unloading
from law bed truck
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My Involvement:
Two KTS (Italian) Engineers were coordinated with Porcelain Technicians
Machines, tools and any other required equipment were coordinated with technicians.
Projects: Designing automatic sucker for cup unloading
Purpose: Reduce the labor cost
Machine, Equipment and Tools Used:
1/2 vacuum valve
Compressed air gun
8mm pneumatic horse and connectors
Pneumatic regulator
Material and Any Consumable Used:
Porcelain Green ware cups
Work carried under the project:
Suitable sucker systems for the porcelain items were studied.
Figure 36- Shift kiln in
to new area
Figure 37- Joining two
parts
Figure 35- Installing
duct line
Figure 38- Inserting cars
and fixing damaged heat
Resistant wall
Figure 40- Checking burners Figure 39- Checking Samples
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My Involvement:
Pneumatic sucker systems were studied and designed.
Sucker gun was fixed at the cup unloading section for the testing.
Figure 42- Conventional sucker and newly
designed vacuum gun
Figure 41- Testing vacuum gun
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Discussion
I could study lots of conventional mechanics in porcelain manufacturing machines which had been
installed at 80’s and 90’ decade. Other than engineering field, waste water and drinking water treatment
plants maintenance, Gas plant maintenance, fire hydrants, compressor room maintenance, porcelain
production process including laboratory testing, kiln operations (maintenance, oxidation and reduction
cycles) were studied.
There were so many fields to learn, lack of knowledgeable persons those subjects, technology and
machines are going to uneconomical state. There are so many wastages in all the departments,
authorities are always trying to find the solutions for the large matters. As an example, with outing
responsible person for the compressor room maintenance, BOGE genuine screw compressors running
in poor maintaining conditions. It’s a plain fact that finding solutions for grass root level mistakes
conduce to solve many areas as we don’t think. The safety policy of the company was very poor at that
moment.
Considering interpersonal relationships in the people most people are selfish, they are try to felt their
belt by downtroddening people. Not all people, most people are very good, but others tarnish the good
image of the company. The most effective thought working in the people mind is working only for
given salary. Every time This thought cross the development of the company.
As a matter of fact, during my training period I console with top management level people to labor. I
worked with them very friendly and completed all the tasks that given me without distinguishing
difficulties and hardships which found.
Especially interpersonal relationship was a strong pathway for my life.
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L.P.G.Engineering Service (Pvt) Ltd.
Duration: From 04/12/2018 to 28/02/2019
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Declaration
Here by I declare that this report contains only materials that are based on the knowledge and skill I
gain as an apprentice during my General Industrial Training at L.P.G Engineering Services (Pvt) Ltd.
There is no any copy writing except references.
………………………………….
K.B.S.M.Fernando
(MG/15/10262)
Certified by
……………………....................
(Signature and official stamp of the supervisor)
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Introduction
LPG Engineering was established in 14 Feb 1946; and has now grown to become one of Sri Lanka's
largest heavy fabrication, multi-disciplined engineering and trading group of companies. Having a
work force of over 200 dynamic individuals we offer complete industrial engineering services &
solutions. The company is privately owned and we are proud of our background which grew steadily
in a dispute free atmosphere.
Located in the heart of Kaduwela, its large, modern highly facilitated office is situated on three hectares
of land. The weather-proof workshop covers over 10, 000 square meters and it is fully furbished and
serviced to accommodate all engineering equipment.
well-equipped precision machining facility provides highly skilled machining capabilities and includes
some of the most up-to-date equipment and processes available. This facility has developed machining
techniques to provide unique services to specific industries.
Industry Sector Experience
Pulp and Paper
Chemical
Transport
Mining and Mineral
Energy Food & Beverage
Defense
Hydro Power
Textile
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Training Experience
Job: Designing a biscuit crusher.
Purpose: chocolate biscuits crush to the small pieces.
Machine, Equipment and Tools Used:
Solid Works 2016
Material and Any Consumable Used:
Solid Works 2016
Procedure:
Ideas and requirement details were taken
Simple design was sketch
Material cost was calculated
Quotation and drawing were sent to the customer
My involvement:
Assemble drawing was model in solid works 2016 according to the given details of the sketch drawn
by the engineer.
Figure 43- Biscuit Crusher AssemblySW drawing
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Job: Modeling Rubber mold
Purpose: Making MS rubber mold
Machine, Equipment and Tools Used:
Solid Works 2016
Material and Any Consumable Used:
Solid Works 2016
Procedure:
Sketch the given picture
Dimensions was taken from the given sample design
Draw the model in solid works
My involvement:
Complete model was done.
Job: Modeling SS handling lock
Purpose: To get the drawing of the part
Machine, Equipment and Tools Used:
Solid Works 2016
Material and Any Consumable Used:
Solid Works 2016
Sample part
Figure 45- Given sample design Figure 44- Solid Works
Model
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Procedure:
Dimensions was taken from the given sample part
Draw the model in solid works
Drawing was sent to customer.
My involvement:
Complete model was done.
Figure 46-3D model in solid works
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Discussion
I had an opportunity to work here as an engineer with responsible person and could get the sound
knowledge of fabrication of sheet metal works and material handling.
The other areas regarding engineering field such as rubber beading manufacturing, hydraulic horse
clamping and repairing, excavators and other heavy machinery items fabricating and repairing and
automobile servicing.
The hardest task, which I found in my training period was fabricating Rubber Toy mold in CNC
machine. Because this was the first time, that 3D milling Job did here. CNC machine of Mold section
is
not a new one. Therefore, 3D milling operation large programs were unable to run smoothly. Machine
ran with striking. However, the mold was machined without any issue by the effort of Mr.Shanaka and
CNC operator.
During my training period, I had opportunities to go outside companies like Fonterra, CBL, and
Elephant house soft drinks…etc, to visit the job and collecting documentary details. On the other hand,
the safety policy of the Fonterra Company is at no 01. Without following safety policy of the company,
any one can’t enter the premises. In case of safety precautions, L.P.G Engineering service (pvt) LTD
Company also has to make safety policy and safety equipment.
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Conclusion
This 12 month GIT training were given me a great privilege to improve the ability and knowledge to
corporate with all the levels of people at the industry together to achieve the objectives. Though the
theoretical knowledge is important it alone is not going to make one a successful engineer. Practical
knowledge is also very important. Besides practical and theoretical knowledge, cultivation of qualities
of Kind hearted person as well as to be performing teamwork and to be able to get well with others is
also equally important.
According to my experience gained in the training period I can guarantee that these three places have
a good ability and intension to provide a useful industrial training in mechanical field of study. In fact,
Dankotuwa porcelain training was a best training experience in my life. Another important skill that
engineers should have is communication skill. To meet the objectives of the project effective
communication is very essential. I could enhance my communication skills during the training period
and that will help me in the future.
Training under experienced professionally qualified engineers, I got an opportunity to experience the
ways of quick response taken for the matters arisen. And we could get ideas from them at any time
when we were in difficult situations.
Finally, I realized that there are no limitations to the learning process of engineers as it is a fast
expanding field. In fact, better the knowledge experience we possess the greater the possibility of
selecting the optimum selection from among many options available. I would like to say that training
has a vital role to play in upgrading the quality engineers to in meeting potential
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Annexes
NBC kilndoorassemblydrawing
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NBC KilnDoorParts Drawing