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UNIT
PROCESSES
IN Motor
vehicle
industries
FRERICK OMONDI ODHIAMBO
SOMOOD1811
Unit processes
• The chasis/Body production Unit
• The E-coating process
• The surface Finish centre
• The pre-assembly
• The final Assembly
a. The chasis production
Unit
This deals with building the body of the vehicle.
A lot of skilful welding is performed. Most common commodities and
materials used include Metals, plastics and polymer boards.
b. The E-Coating process
• Refers to Electronic coating of the chasis/body of the vehicle.
• Vehicle is protected against corrosion
• The chasis is submerged into a chemical where it is rotated in
360° to get coated from inside and outside.
• The most common coatings used include:
Ni, Mn and Zn
c. Pre-assembly
• Here workers build the major
components like doors,
Instrument panel, the engine
• Body polishing to a perfect
finish is also done
d. Final Assembly
• This is divided into 7 units of operations:
Unit 1
• Install blocks of high density foam
• Thin sound proofing sheet to prevent high and low frequency
noise.
Unit 2
• Wiring all over the chasis
Unit 3
• Installation of instrument panel of cast Mg
Unit 4
• Installation of engine
Unit 5
• Manual installation of windows
• Manual installation of windshields
Unit 6
• Installation of seats
Unit 7
• Mounting of wheels
Wastes and potential hazards, treatment
and disposal
Wastes Hazards Treatment & Disposal
Scrap metals and plastics Physical and mechanical cuts
Non biodegradability and
environmental pollution
Brooding sites for tetanus
Managing stock ordering to
minimize wastes
Recycling
Machine lubricants and
coolants
Environmental pollutants
Problems to respiratory
systems
Aquoeous and solvents
cleaning systems
Water and soil Pollutants Minimizing cleaning and
degreasing
Recycling and reusing the
waste
Gaseous emmissions Potential Respiratory tract
disorders
Global warming
Noise Deafness
Hearingimpairments
Paint and aerosols Respiratory disorders
Leaded paints are
carcinogenic
Environment pollution
Uisng paint monitoring
Systems to calculate the
exact amount needed
Using High Volume /low
pressure spray guns
REFERENCES
1. Shely Karjat. Manufucturing Process and
Assembly of Automobile. Leela Education
Society. (2007)
2. Anatik Saaid. Environmental Impact in
Automobile Industry, E.M International, India.
(26). (1). (2000)
3. Analee Yassi. The Environment. Environmental
Health Hazards

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Industrial waste management

  • 2. Unit processes • The chasis/Body production Unit • The E-coating process • The surface Finish centre • The pre-assembly • The final Assembly
  • 3. a. The chasis production Unit This deals with building the body of the vehicle. A lot of skilful welding is performed. Most common commodities and materials used include Metals, plastics and polymer boards.
  • 4. b. The E-Coating process • Refers to Electronic coating of the chasis/body of the vehicle. • Vehicle is protected against corrosion • The chasis is submerged into a chemical where it is rotated in 360° to get coated from inside and outside. • The most common coatings used include: Ni, Mn and Zn
  • 5. c. Pre-assembly • Here workers build the major components like doors, Instrument panel, the engine • Body polishing to a perfect finish is also done
  • 6. d. Final Assembly • This is divided into 7 units of operations: Unit 1 • Install blocks of high density foam • Thin sound proofing sheet to prevent high and low frequency noise. Unit 2 • Wiring all over the chasis Unit 3 • Installation of instrument panel of cast Mg
  • 7. Unit 4 • Installation of engine Unit 5 • Manual installation of windows • Manual installation of windshields Unit 6 • Installation of seats Unit 7 • Mounting of wheels
  • 8. Wastes and potential hazards, treatment and disposal
  • 9. Wastes Hazards Treatment & Disposal Scrap metals and plastics Physical and mechanical cuts Non biodegradability and environmental pollution Brooding sites for tetanus Managing stock ordering to minimize wastes Recycling Machine lubricants and coolants Environmental pollutants Problems to respiratory systems Aquoeous and solvents cleaning systems Water and soil Pollutants Minimizing cleaning and degreasing Recycling and reusing the waste Gaseous emmissions Potential Respiratory tract disorders Global warming Noise Deafness Hearingimpairments Paint and aerosols Respiratory disorders Leaded paints are carcinogenic Environment pollution Uisng paint monitoring Systems to calculate the exact amount needed Using High Volume /low pressure spray guns
  • 10. REFERENCES 1. Shely Karjat. Manufucturing Process and Assembly of Automobile. Leela Education Society. (2007) 2. Anatik Saaid. Environmental Impact in Automobile Industry, E.M International, India. (26). (1). (2000) 3. Analee Yassi. The Environment. Environmental Health Hazards