INDUSTRIAL TRAINING
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This document summarizes several maintenance and inspection jobs performed on transformers and related equipment at a power plant. It describes safety briefings and proper personal protective equipment required before inspection work. Different types of transformers at the plant are named, along with common alarm types. Specific inspection and testing jobs outlined include transformer alarm testing, transformer protection relay testing, on-load tap changer inspection, bushing replacement, hydrogen cooling system purging, insulation resistance testing, exciter bearing inspection, battery relay testing, battery voltage and temperature readings, and battery boost charging and discharge testing.
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This document appears to be an internship report submitted by Qazi Muhammad Faisal for his internship at Pakistan Petroleum Limited. The report provides an overview of PPL's operations, including the Sui gas field and gas purification plant. It discusses the plant's processes for removing acid gases from raw natural gas to produce sweet gas. It also describes the plant's electrical power generation, maintenance, instrumentation, and health and safety systems and procedures. The report contains chapter summaries on these topics to provide a high-level view of the plant's operations.
Compressors
The document summarizes lessons learned from commissioning centrifugal machinery at oil refineries in India. It provides case studies of issues that occurred during commissioning including equipment damage from improper preservation, interchange of similar equipment, and auxiliary system errors. The key lessons are to properly mark and store equipment, double check auxiliary systems, and avoid leaving temporary blinds or restrictions in place. Following proper procedures can prevent delays and expenses from commissioning issues.
Steam and gas power plant
Steam and gas power plant
By
Prof. Kokare Amol Yashwant
from Babasaheb Phadtare Polytechnic, Kalamb-walchandnagar.
steam-turbine-generator-overhaul-and-inspection-epri.pdf
The document provides comprehensive guidelines for steam turbine-generator inspections and maintenance overhauls, including detailed procedures, templates, industry experience, and technical guidance across 7 volumes and 4 CDs. It addresses all aspects of planning and conducting turbine maintenance outages, from assessing unit condition to repairing specific components like diaphragms and generators. Utilities can use the guidelines and accompanying tools and data to effectively plan and execute outage work that incorporates industry best practices.
our project presentation
This document summarizes a student project on the thermal analysis of a mini steam turbine power plant. The objectives of the project are to make the power plant fully operational, point out limitations in existing models and manuals, learn theoretical and practical aspects, and perform a thermal analysis of components. Key components discussed include the feedwater system, fuel burner, steam generator, superheater, impulse turbine, transmission elements, generator, and condenser. Applications of steam turbine power plants and an efficiency analysis of plant blocks are also summarized. A timeline is provided showing tasks to be completed over the next year, including further testing, data analysis, and presentations. Preliminary conclusions note some objectives have been achieved but further study is still needed.
My gtc presentation
The document summarizes a student's final presentation on their internship at Ghorashal Training Centre (GTC).
The objectives of the internship were to gain practical knowledge of power generation processes at Ghorashal Power Station (GPS) and understand maintenance and protection strategies.
GTC provides training on power plant operation and maintenance. GPS has 7 generation units with a total capacity of 950MW. The presentation covered various aspects of the power plant including the generation process, water treatment, transformers, and substations. Practical demonstrations and site visits provided hands-on learning.
The internship gave valuable insights into running a power plant that will benefit the student's future career in the power sector. Opport
Case Study - How Proactive Electrical Maintenance team saved a Power Transformer
This case study describes how proactive maintenance practices saved a power transformer. During routine maintenance, oil samples from three identical transformers were tested. One transformer's (Transformer #2) test results showed abnormally high ethylene levels, over 8 times the limit. Upon further inspection of Transformer #2 after de-energizing it, a washer was found resting on the core, causing sparking during insulation resistance testing. Removing the washer resolved the issue. The conclusion recommends carefully checking for foreign objects before commissioning transformers and conducting regular diagnostic tests to detect problems early.
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The document provides information about Pradeep Vyas's practical training at the Northern-Western Railway Workshop. It discusses the various shops within the workshop including the power shop, air conditioning shop, train lighting shop, and production and control department. It describes the key equipment and processes used in each shop's operations for maintaining railway equipment. The workshop provides basic training to engineering graduates and technicians to develop their skills.
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steam-turbine-generator-overhaul-and-inspection-epri.pdf
steam-turbine-generator-overhaul-and-inspection-epri.pdf
Case Study - How Proactive Electrical Maintenance team saved a Power Transformer
Case Study - How Proactive Electrical Maintenance team saved a Power Transformer
INDUSTRIAL TRAINING
- 1. Haziqah Raihah Binti Hassan EP089926 Lecturer: Dr Muhamad bin Mansur Supervisor: En. Ahmad Kamil Bin Mohd Yusof
- 2. Safety briefing by Mr Nagaraju Must SEE, THINK and DO IT RIGHT. Must wear proper personal protective equipment (PPE) Do not smoke at prohibited areas Do not wear metal objects, turn off any power supply and wear appropriate clothes during inspection works.
- 4. Consists of 3 types which are generator transformer, unit transformer and station transformer. Types of alarm for transformers: winding temp, oil temp, Buchholz, Oil Level, Pressure relief, oil flow, cooler failure, pump failure etc. 16/3/2015 PIC : En Shaffi (Foreman) and En Zulfitri (Technician) Plant: Generator Transformer Unit 4, CECR Job: Alarm Test
- 5. 20/3/2015 PIC: En Nasran (Assistant Foreman) Plant: Generator Transformer and Unit Transformer (Unit 4) Job: Stability Test Aim : To verify and confirm the current transformer (CT) polarity and wiring connection is correct before and after refurbishment of Generator Protection Relay.
- 6. 15/4/2015 PIC: MELCO’s supervisor with Mitsubishi Engineer Plant: Generator Transformer Unit 3 Job: On Load Tap Changer (OLTC) Inspection. Tap Changing - Change the number of coils - Reduce / avoid arcing
- 8. Periodical inspection points of Mitsubishi Type MRT On Load Tap Changer (OLTC) Diverter switch Tap Selector - Spur gear - Insulation driving shaft - Insulation supporting shaft - Sheild ring - Quick motion mechanism - Moving contact unit - Stationary contact - Current-limiting resistor- Upper mechanism - Contact assembly
- 9. Types of failure of the major components Methods to overcome the failure Generator Transformer
- 10. 28/4/2015 PIC: En Nasran with Siemens supervisor Plant: Generator Transformer Unit 3 Job: Bushing Inspection - Change new bushing from Trench by Germany
- 11. 23/3/2015 PIC: En Zulfitri (Technician) Plant: Generator Hydrogen Cooling System Unit 4 Job: Hydrogen Drier Purge with Nitrogen. NOTES: H2 to replace CO2 takes 3 hours. H2 to operate pressure after replacing CO2 completely 100% takes 1 hour.
- 12. 24/3/2015 PIC: En Nasran (Assistant Foreman) and En Zulfitri (Technician) Plant: Generator Transformer and Unit Transformer Unit 4 Job: Insulation Resistance (IR) Test IPB is turned off manually Voltage transformer (R,Y,B) panels are rack out IR and PI test (1kV/1-10min) conducted Short circuit and grounding switch - Disconnecting neutral grounding tx
- 13. 24/4/2015 PIC: Contractor Plant: Generator and Exciter Unit 3 Job: Bearing Inspection of Exciter
- 14. PIC: En Azhari (Technician) Plant: Battery 220 VDC Unit 4 Job: Testing change over relay - Learn the drawing - Learn the battery information
- 15. PIC: En Syazali (Technician) Plant: Battery bank 220 VDC (Unit 3 & Unit 4) Job: Monthly reading on voltage and temperature. NOTES: The battery’s voltage must 1.8V
- 16. PIC: Menang Company (Contractor) Plant: Battery Room 48 VDC Job: Boost Charge and Battery Discharge Test OVERVIEW: -Boost charge the battery bank 1 day before the test conducted by increasing the charger output to 62.7V (1.65V per cell) - Switch off the battery MCCB - Measure battery voltage, spesific gravity and electrolyte temperature of each cell - Battery discharge test - Final checking