The document discusses factors driving the market potential for substation maintenance, including aging infrastructure and reliability concerns. It then provides examples of the size of utility companies' substation networks and key components. The rest of the document outlines what makes substation painting unique, including safety considerations working in high voltage environments, surface preparation techniques like flow coating, and coating selections. It also provides examples of large power transformers and specifications for painting projects.
AViTEQ Magnetic vibrators can be used very versatile. The advantages of magnetic vibrators match all designs of vibrating machines. For almost each case of application in the vibration feeder technology and over all industries magnetic vibrators are the favorite system, in particular if it depends on high dosing accuracy. Magnetic vibrators are made in Germany on a highest standard.
Forged chain can be used in many conveying appliactions, from drag conveying to en-masse conveying. Showing 4B's range of chain components, including, forged chain links, flights, sprockets, trailers and the new Bolt n Go assembly system.
This product is a type of Silicone Coated Resistors, which is a type of Wire Wound Resistors. Features of this product are: Fiber glass core, UL approved flame retardant coating. This products is consumable for Low cost solution for Consumer Electronics.
For more information of this product, please copy & paste the url given below:
http://htr-india.com/product/hfa/
AViTEQ Magnetic vibrators can be used very versatile. The advantages of magnetic vibrators match all designs of vibrating machines. For almost each case of application in the vibration feeder technology and over all industries magnetic vibrators are the favorite system, in particular if it depends on high dosing accuracy. Magnetic vibrators are made in Germany on a highest standard.
Forged chain can be used in many conveying appliactions, from drag conveying to en-masse conveying. Showing 4B's range of chain components, including, forged chain links, flights, sprockets, trailers and the new Bolt n Go assembly system.
This product is a type of Silicone Coated Resistors, which is a type of Wire Wound Resistors. Features of this product are: Fiber glass core, UL approved flame retardant coating. This products is consumable for Low cost solution for Consumer Electronics.
For more information of this product, please copy & paste the url given below:
http://htr-india.com/product/hfa/
4B's range of forged chain for all applications, including forged chain links, forged chain flights, sprockets, trailers, nylon flight sleeves, round link conveyor chain and the new Bolt n Go assembly system for forged and round link chains.
LINDAPTER Girder-Clamp connections are used to connect steel without welding or drilling.
These connections allow for faster and safer installation, simplifying the construction process.
LINDAPTER provides a free design service.
For more information email me at mcardenas@lindapter.com or visit www.lindapterusa.com
4B's range of forged chain for all applications, including forged chain links, forged chain flights, sprockets, trailers, nylon flight sleeves, round link conveyor chain and the new Bolt n Go assembly system for forged and round link chains.
LINDAPTER Girder-Clamp connections are used to connect steel without welding or drilling.
These connections allow for faster and safer installation, simplifying the construction process.
LINDAPTER provides a free design service.
For more information email me at mcardenas@lindapter.com or visit www.lindapterusa.com
AWgage-150 measures sheet resistance in ohms per square or milliohms per square. If specific resistivity is known, the thickness of the deposited film layer can be computed from the sheet resistance. The choice of measurement data is easily get in the software. AWgage-150 can accommodate 150mm (6″) wafers as well as the standard 2″, 3″,4″, 5″ wafers without any hardware change.
Allwin21 AWgage-150 Features:
30 years proven Eddy Sheet Resistance Measurement technologies.
Non-contact Sheet Resistance Measurement technologies.
1mΩ/square to 19,990 Ω/square measurement range capability
Touch Screen Monitor and PC w/ Advanced Allwin21 control software.
Wafer carriage travel programmed with internal encoder step motor , without encoder disk.
Consistent wafer-to-wafer process cycle repeatability.
Small footprint and energy efficiency.
Made in U.S.A.
Specifications:
Test Sights: Single center-point, 5-point, or 9-point.5-9
Highly Conductive or Metal Sheet Resistance:
1 to 1,999 mΩ/square
1 to 1,999 Ω/square
Or
10 to 19,990 Ω/square
Highly Conductive or Metal Film ThicknessMinimum: 100 ÅngströmMaximum: Proportional to resistivity. Maximum for a resistivity of 2.7 mW-cm is 270 kÅ (27 mm
Powering Every House, Powering Every IndustryAkil Siddiqui
Manufacturer, Supplier & Stockist
Cosmostat is 25 Years old Reputed company specializing in Manufacturing , Trading & Export of all Electrical Goods. Established in 1994, we are today amongst the top companies working in this field.
We provide a huge basket of products under one roof to meet various project requirements. The company principally competes on the basis of product quality and performance, reliability of supply, timely delivery, customer service and price. We are the manufactures & supplier of Power Transformers, Distribution Transformers, OLTC Transformers, Servo Stabilizer, Dry Type Transformers, Compact Substation, VCB, RMU, Electrical Panels based in Delhi, India.
Cosmostat has established a long term relationship with Electrical Companies like Crompton Greaves, Siemens , Schneider, ABB, PVJ Power & Servokon for its range of Medium & High Voltage items like VCB , RMU , Transformers , and other Power Equipment's
Our Vision
Our Vision is to provide a on time delivery and services to the Global Energy and process industries, Power Plants, Cement industries, Sugar industries, Hydel Power Plants, Steel Industries, Thermal Industries, Oil & Gas industries, Chemical Industries, Solar & Wind industries, Paper Industries, Textile Industries, Syntactic industries.
Our Expertise
Cosmostat had good technical expertise, Engineering support team, Qualified technicians and good representative to understand customer requirements. We can offer easy ordering, reliable delivery on day dispatch.
KEMET Webinar - KEMET Electrolytic ALC70 and ALC80 seriesIvana Ivanovska
Learn about KEMET'S new Snap-In Electrolytic Capacitor series with increased CV values. KEMET High CV snap-in capacitors offer high performance and reliability in a wide range of case sizes and voltage ratings, featuring high ripple currents and long-life performance. Volumetric efficiency ensures the maximum capacitance capability in a smaller size.
Venus make helical gear box dealers one built on modular concept of construction conforming to gear for material handling equipment standards contact us – 9810007538. This provides economic mass production
Building Your Employer Brand with Social MediaLuanWise
Presented at The Global HR Summit, 6th June 2024
In this keynote, Luan Wise will provide invaluable insights to elevate your employer brand on social media platforms including LinkedIn, Facebook, Instagram, X (formerly Twitter) and TikTok. You'll learn how compelling content can authentically showcase your company culture, values, and employee experiences to support your talent acquisition and retention objectives. Additionally, you'll understand the power of employee advocacy to amplify reach and engagement – helping to position your organization as an employer of choice in today's competitive talent landscape.
Recruiting in the Digital Age: A Social Media MasterclassLuanWise
In this masterclass, presented at the Global HR Summit on 5th June 2024, Luan Wise explored the essential features of social media platforms that support talent acquisition, including LinkedIn, Facebook, Instagram, X (formerly Twitter) and TikTok.
Top mailing list providers in the USA.pptxJeremyPeirce1
Discover the top mailing list providers in the USA, offering targeted lists, segmentation, and analytics to optimize your marketing campaigns and drive engagement.
buy old yahoo accounts buy yahoo accountsSusan Laney
As a business owner, I understand the importance of having a strong online presence and leveraging various digital platforms to reach and engage with your target audience. One often overlooked yet highly valuable asset in this regard is the humble Yahoo account. While many may perceive Yahoo as a relic of the past, the truth is that these accounts still hold immense potential for businesses of all sizes.
LA HUG - Video Testimonials with Chynna Morgan - June 2024Lital Barkan
Have you ever heard that user-generated content or video testimonials can take your brand to the next level? We will explore how you can effectively use video testimonials to leverage and boost your sales, content strategy, and increase your CRM data.🤯
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Anny Serafina Love - Letter of Recommendation by Kellen Harkins, MS.AnnySerafinaLove
This letter, written by Kellen Harkins, Course Director at Full Sail University, commends Anny Love's exemplary performance in the Video Sharing Platforms class. It highlights her dedication, willingness to challenge herself, and exceptional skills in production, editing, and marketing across various video platforms like YouTube, TikTok, and Instagram.
Discover the innovative and creative projects that highlight my journey throu...dylandmeas
Discover the innovative and creative projects that highlight my journey through Full Sail University. Below, you’ll find a collection of my work showcasing my skills and expertise in digital marketing, event planning, and media production.
Understanding User Needs and Satisfying ThemAggregage
https://www.productmanagementtoday.com/frs/26903918/understanding-user-needs-and-satisfying-them
We know we want to create products which our customers find to be valuable. Whether we label it as customer-centric or product-led depends on how long we've been doing product management. There are three challenges we face when doing this. The obvious challenge is figuring out what our users need; the non-obvious challenges are in creating a shared understanding of those needs and in sensing if what we're doing is meeting those needs.
In this webinar, we won't focus on the research methods for discovering user-needs. We will focus on synthesis of the needs we discover, communication and alignment tools, and how we operationalize addressing those needs.
Industry expert Scott Sehlhorst will:
• Introduce a taxonomy for user goals with real world examples
• Present the Onion Diagram, a tool for contextualizing task-level goals
• Illustrate how customer journey maps capture activity-level and task-level goals
• Demonstrate the best approach to selection and prioritization of user-goals to address
• Highlight the crucial benchmarks, observable changes, in ensuring fulfillment of customer needs
12. WHAT MAKES SUBSTATIONWHAT MAKES SUBSTATION
PAINTING UNIQUE?PAINTING UNIQUE?
► SURFACE PREPARATIONSURFACE PREPARATION
► FLOW COATINGFLOW COATING
►Maintain viscosityMaintain viscosity
►Apply uniform 2.5-3.0 mils dft along entireApply uniform 2.5-3.0 mils dft along entire
length of radiatorlength of radiator
► SAFETY IN A HIGH VOLTAGESAFETY IN A HIGH VOLTAGE
ENVIRONMENTENVIRONMENT
13. Surface PreparationSurface Preparation
All prices are for total cost to clean, blast, and paint on a per square foot basis.All prices are for total cost to clean, blast, and paint on a per square foot basis.
Before painting equipment, customer and contractor will make field inspections to determine condition ofBefore painting equipment, customer and contractor will make field inspections to determine condition of
equipment and square footage.equipment and square footage.
DEFINITIONS GENERAL PAINT SCOPEDEFINITIONS GENERAL PAINT SCOPE
Good: Less than 25% surface rust spot blast, spot prime, 2 coatsGood: Less than 25% surface rust spot blast, spot prime, 2 coats
Fair: 25% to 50% surface rust spot blast, spot prime, 2 coatsFair: 25% to 50% surface rust spot blast, spot prime, 2 coats
Poor: greater than 50% surface rust full blast, 3 coatsPoor: greater than 50% surface rust full blast, 3 coats
Equipment Type Condition of EquipmentEquipment Type Condition of Equipment
Good Fair PoorGood Fair Poor
Transformer Tanks – Medium- 15 to 40 MVA 4.15 5.65 7.55Transformer Tanks – Medium- 15 to 40 MVA 4.15 5.65 7.55
+36% +82%+36% +82%
Radiators ( flo-coating) .85 1.05 1.45Radiators ( flo-coating) .85 1.05 1.45
+24% +71%+24% +71%
230 KV Breakers 3.45 4.25 6.10230 KV Breakers 3.45 4.25 6.10
+23% +77%+23% +77%
7.2 KV Regulators 4.80 5.35 6.007.2 KV Regulators 4.80 5.35 6.00
+11% +25%+11% +25%
Approximate price for a 40 MVA TransformerApproximate price for a 40 MVA Transformer
Tank: 1008 square feet: $7717.00 $10,060.00 $13,639.00Tank: 1008 square feet: $7717.00 $10,060.00 $13,639.00
Radiators: 4158 square feet:Radiators: 4158 square feet:
14.
15.
16.
17.
18.
19. WHAT MAKES SUBSTATIONWHAT MAKES SUBSTATION
PAINTING UNIQUE?PAINTING UNIQUE?
► SURFACE PREPSURFACE PREP
► FLOW COATINGFLOW COATING
►Maintain viscosityMaintain viscosity
►Apply uniform 2.5-3.0 mils dft along entireApply uniform 2.5-3.0 mils dft along entire
length of radiatorlength of radiator
► SAFETY IN A HIGH VOLTAGESAFETY IN A HIGH VOLTAGE
ENVIRONMENTENVIRONMENT
► COATING SELECTIONCOATING SELECTION
20.
21.
22.
23. WHAT MAKES SUBSTATIONWHAT MAKES SUBSTATION
PAINTING UNIQUE?PAINTING UNIQUE?
►SURFACESURFACE PREPARATIONPREPARATION
► FLOW COATINGFLOW COATING
►Maintain viscosityMaintain viscosity
►Apply uniform 2.5-3.0 mils dft along entireApply uniform 2.5-3.0 mils dft along entire
length of radiatorlength of radiator
► SAFETY IN A HIGH VOLTAGESAFETY IN A HIGH VOLTAGE
ENVIRONMENTENVIRONMENT
► COATING SELECTIONCOATING SELECTION
27. WHAT MAKES SUBSTATIONWHAT MAKES SUBSTATION
PAINTING UNIQUE?PAINTING UNIQUE?
► SURFACE PREPSURFACE PREP
► FLOW COATINGFLOW COATING
►Maintain viscosityMaintain viscosity
►Apply uniform 2.5-3.0 mils DFT along entireApply uniform 2.5-3.0 mils DFT along entire
length of radiatorlength of radiator
► SAFETY IN A HIGH VOLTAGESAFETY IN A HIGH VOLTAGE
ENVIRONMENTENVIRONMENT
► COATING SELECTIONCOATING SELECTION
28. SUBSTATION STRUCTURALSUBSTATION STRUCTURAL
STEEL & FENCESTEEL & FENCE
►One coat of Induron’sOne coat of Induron’s
Induraguard 9200 Tower PaintInduraguard 9200 Tower Paint
@ 8 to 12 mils DFT.@ 8 to 12 mils DFT.
►Single Component (no pot life).Single Component (no pot life).
►Easy application by brush orEasy application by brush or
mittmitt
►20 year service life.20 year service life.
29. SUBSTATION EQUIPMENTSUBSTATION EQUIPMENT
COATING SYSTEMCOATING SYSTEM
►Full prime BodyFull prime Body
Induron’s P-30 Primer RedInduron’s P-30 Primer Red
►Full Intermediate CoatFull Intermediate Coat
Induron’s P-30 Primer TanInduron’s P-30 Primer Tan
►Full Finish CoatFull Finish Coat
Induron’s Indurasil Silicone EnamelInduron’s Indurasil Silicone Enamel
30.
31.
32. BIGGEST MAINTENANCEBIGGEST MAINTENANCE
PROBLEM IS TRANSFORMERSPROBLEM IS TRANSFORMERS
►Most expensive ($1,000,000Most expensive ($1,000,000
plus)plus)
►Hardest to replace (6 monthHardest to replace (6 month
lead time)lead time)
►Most critical for system loadMost critical for system load
and reliability.and reliability.
33. Transformer Coating SystemTransformer Coating System
► Full prime BodyFull prime Body
Induron’s Induramastic 85 orInduron’s Induramastic 85 or
Induron’s P-30 Primer RedInduron’s P-30 Primer Red
► Full prime RadiatorsFull prime Radiators
Induron’s P-30 Primer RedInduron’s P-30 Primer Red
► Full Intermediate CoatFull Intermediate Coat
Induron’s P-30 Primer TanInduron’s P-30 Primer Tan
► Full Finish CoatFull Finish Coat
Induron’s Indurasil Sky GrayInduron’s Indurasil Sky Gray
34. General Electric 40 MVAGeneral Electric 40 MVA
TransformerTransformer
► Tank Surface Area = 1008 sq. ft.Tank Surface Area = 1008 sq. ft.
► Radiator Surface Area = 4158 sq. ft.Radiator Surface Area = 4158 sq. ft.
35. Westinghouse 120 MVA TransformerWestinghouse 120 MVA Transformer
► Tank surface area = 1862 sq. ft.Tank surface area = 1862 sq. ft.
► Radiator surface area = 18,630 sq. ft.Radiator surface area = 18,630 sq. ft.
36. ABB 400 MVA SINGLE PHASEABB 400 MVA SINGLE PHASE
TRANSFORMERSTRANSFORMERS
► Tank Surface Area = 4006 sq. ft.Tank Surface Area = 4006 sq. ft.
► Radiator Surface Area = 77,600 sq. ft.Radiator Surface Area = 77,600 sq. ft.
(each)(each)
► 95% of surface area in the radiators95% of surface area in the radiators
38. MAINTENANCE PLANNINGMAINTENANCE PLANNING
PROGRAMPROGRAM
► Physical survey of all substations.Physical survey of all substations.
► Rank items in order of priority.Rank items in order of priority.
► Photograph of high priority items.Photograph of high priority items.
► Test for lead in coatings.Test for lead in coatings.
► Survey 7-10 subs per day.Survey 7-10 subs per day.
► Typical Cost: $1200 per day of survey timeTypical Cost: $1200 per day of survey time
plus travel expenses.plus travel expenses.
39.
40. PAINTING SPECIFICATIONS
BY
UTILITY SERVICE & MAINTENANCE, INC.
for
SOUTHERN ILLINOIS POWER COOPERATIVE
ELIZABETHTOWN SUBSTATION
ITEM 1 PRIORITY
1
TRANSFORMER, GENERAL ELECTRIC
30/40/56 MVA
161,000-69,000 VOLTS
Serial Number: L252271
Company Number: TR#2
REMOVE FANS, CLEAN, PRIME, BODY AND FINISH COAT, REPLACE ON TRANSFORMER AND TOUCH UP AFTER
REMOUNTING.
HIGH PRESSURE WASH TANK, ACCESSORIES AND RADIATORS TO REMOVE GLOSS/CHALK AND TO NEUTRALIZE.
REMOVE RUST AND/OR LOOSE PAINT FROM ALL TANK AREAS (HAND SAND, POWER SAND, SCRAPE, SPOT BLAST OR
WATER BLAST).
SPOT PRIME ALL BARE METAL AREAS.
FULL BODY COAT TANK AND ACCESSORIES.
FULL BODY COAT RADIATOR TUBES (FLOW COAT).
FULL SPRAY FINISH COAT TANK AND ACCESSORIES.
FINISH COAT RADIATOR TUBES (FLOW COAT).
NOTE:
SIPCOOP TO PROVIDE WATER AT SITE.
SPOT PRIME BOLT HEADS. COVER ALUMINUM FAN BLADES.
SIPCOOP TO PROVIDE GROUNDING.
USM TO REMOVE AND REPLACE FANS.
MATERIALS
PRIMER -- INDURON INDURAMASTIC 85 EPOXY MASTIC
BODY COAT -- INDURON P-30 PRIMER, TAN
FINISH COAT –- INDURON INDURASIL SILICONE ALKYD, SKY GRAY, ANSI 70
PRICE --------------------------$18,484.53
41. MAINTENANCE PLANNINGMAINTENANCE PLANNING
PROGRAMPROGRAM
Benefits to CustomerBenefits to Customer
► Provides individual specifications forProvides individual specifications for
each itemeach item
► Prepares budgetPrepares budget
►By substationBy substation
►For entire systemFor entire system
► Prioritizes all painting needsPrioritizes all painting needs
► Report with photos for Top Priority itemsReport with photos for Top Priority items
42. Lead in Paint
Generator/Owner responsible for lead paint chips
“cradle to grave”.
Most states require contractor to be licensed by the
state in lead removal.
Always contact your Environmental Department,
different states have different rules.
Some states require “chain of custody” forms for test
samples.
Two governmental agencies with lead requirements:
EPA – Environmental
OSHA – Worker Safety
43. EPA
Generator – Any person, by site, whose act or process produces
hazardous waste identified or listed in 40 CFR Part 261 or whose
act first causes a hazardous waste to become subject to
regulation.
Sampling of debris the responsibility of the generator. 40 CFR Part
262.11
TCLP – Toxicity Characteristics Leaching Procedures, if waste
tested has a leachable lead concentration of greater than 5 ppm it
is considered hazardous under the RCRA Act.( Resource
Conservation and Recovery Act )
One 55 gallon drum = approximately 200 kg, less than 100 kg per
month you are considered a conditionally exempt small quantity
generator.
Storage times of 180 days or will be considered “operators of a
hazardous waste storage facility”.
44. Lead In Paint
OSHA Definition: any coating containing
ANY amount of lead triggers the
standard, then the exposure levels
determine the level of
implementations/worker protection.
45. OSHA
1993 - Lead Exposure in Construction Standard 29 CFR 1926.62
Worker safety responsibility of the contractor.
Must have a written compliance program.
Employee training is triggered when employee exposures equal or
exceed the Action Level on any one day.
Action Level: 30 micrograms per cubic meter, 8 hour time
weighted average.
PEL – Permissible Exposure Limit: 50 micrograms per cubic meter
8 hour TWA.
Competent Person –must be able to identify existing and
predictable lead hazards in the work area and have the authority
to take prompt measures to eliminate such problems