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Drop Forged Chain


A Complete Line of Drop Forged Chain and Accessories
      Designed for All Your Conveying Needs
Conveying Methods


Drag Conveying
– Material height being transported is less than or
  equal to the flight height. This method applies to
  horizontal or up to 10° incline conveyors.
                                                                           Plastic Flights
En Masse Conveying
– Flight height can be as low as 12.5% of the
  material height being transported in the
  conveyor. This method applies to 25° to 90°
  incline conveyors.


                                 Drag Vs. En Masse
                                                                           Steel Flights




                 Drag Conveyor        Material Depth   En Masse Conveyor
En Masse Principle

Material, fed into the conveyor from the top, falls
through the moving chain to the bottom of the box.
Because the particles interlock, the material moves as
a single stream at the same speed as the chain.
This highly efficient conveying process allows nearly
the entire conveyor cross section to move as a bulk.
Forged Chain Applications


Cement Industry (Cementera)
Grain Industry (Agrícola)
Mining Industry (Minera)
Chemical Industry (Química)
Sugar Industry (Azucar)
Power Stations (Centrales Eléctricas)
Malt Industry (Cervecería)
Drop Forged Chain Overview

Forged and heat treated alloy steel
Case hardness – Rockwell C57 (595 BHN)
– High abrasion resistance
– Long wear life
Ductile core hardness – Rockwell C40 (371 BHN)
– High shock resistance
ISO 9000 Quality




                      Standard Link




                                       Chain During the Forging Process
Drop Forged Chain Links

                                                                 Minimum         Case          Case        Core
 Link        P         H         A          T      Weight
                                                              Breaking Load    Hardness       Depth      Hardness
          102 mm     36 mm     28 mm       7 mm     .35 kg        180 KN                      .5 mm
102 N-A                                                                       Rockwell C57              Rockwell C40
           4.02 in   1.42 in   1.10 in     .30 in  .80 lbs      40,400 lbs                     .02 in
          142 mm     50 mm     42 mm      11 mm    1.26 kg        300 KN                      .7 mm
142 N-A                                                                       Rockwell C57              Rockwell C40
           5.59 in   1.97 in   1.65 in     .43 in 2.80 lbs      67,200 lbs                     .03 in
          142 mm     50 mm     62 mm     16.5 mm 2.00 kg          450 KN                      .7 mm
142 H-A                                                                       Rockwell C57              Rockwell C40
           5.59 in   1.97 in   2.44 in     .65 in 4.40 lbs      100,800 lbs                    .03 in
          216 mm     75 mm     60 mm      19 mm    3.66 kg        600 KN                     1.0 mm
216 N-A                                                                       Rockwell C57              Rockwell C40
           8.50 in   2.95 in   2.36 in     .75 in 8.07 lbs      135,000 lbs                   .04 in
          260 mm     75 mm     71 mm      22 mm    5.38 kg        700 KN                     1.0 mm
260 N-A                                                                       Rockwell C57              Rockwell C40
          10.24 in   2.95 in   2.80 in     .87 in 11.86 lbs     158,000 lbs                    .04 in
UTS vs. Temperature
Flights, Pins, Sprockets & Trailers
                                                          Typical Welded Flights

                                          Standard Pins




Sprockets & Trailers




                          4B Clamp Tool

                                                          NOTE: Custom Flights are Available
Flight Design


                     Conveyor Type: Horizontal or Inclined till 10°
                     Tipo de Transportador: Horizontal o Inclinado hasta 10°



T Plate Flights
Aletas Tipo T


                          BT1                          BT2                     BT3




Square Bar Flights
Aletas Tipo Barra

                          T1                           T2                      T3
Flight Design

                        Conveyor Type: Inclined till 25°
                        Tipo de Transportador: Inclinado hasta 25°



U Type Flights
Aletas Tipo U


                  U1                     U2                                 U3

                        Conveyor Type: Inclined till 25°
                        Tipo de Transportador: Inclinado hasta 25°


C Type Flights
Aletas Tipo C


                  C1                     C2                                 C3

                        Conveyor Type: Inclined till from 25° to 90°
                        Tipo de Transportador: Inclinado de 25° hasta 90°


00 Type Flights
Aletas Tipo 00



                  001                    002                                003
Welded Flight Assembly




Assembly Using Pins and Collars          Assembly Using Pins and Circlips
Bolt ‘N’ Go - Drop Forged Chain

 Revolutionary chain and flight assembly method for drop forged
 and round link conveyor chain
  – No welding required for flights
  – No need to slacken or remove chain from conveyor for
    maintenance
  – Nylon flights
 Bolt ‘N’ Go system uses bolts, hollow pins
 and locknuts for a reliable and secure
 assembly



U.S. Patent #7,080,728
Other Patents Pending
Bolt ‘N’ Go - System Overview

                              2
    1




3                                                           Bolt ‘N’ Go System - Drop Forged Chain Application on a Conveyor
                       4


                                                Bolt ‘N’ Go System is Available on 3 Drop Forged Chain Sizes
        #           Description             102 N-A Link                142 N-A Link                   142 H-A Link
        1    Drop Forged Chain Link          GB0102BNA                   GB0142BNA                      GB0142BHA
            Attachable Plastic Flight     GB0142BFP (HDP)             GB0142BFP (HDP)                GB0142BFP (HDP)
        2
                 (Max. Width 24")         GB0142BFN (Nylon)           GB0142BFN (Nylon)              GB0142BFN (Nylon)
             Attachable Steel Flight
        3                                     GB0102BF                     GB0142BF                       GB0142BF
                 (Max. Width 24")
               Reinforcement Plate
        4                                    Not Required                 GB0142BBF                      GB0142BBF
              (For Flights Over 16")
            Bolt 'N' Go Assembly Kits   GB0102NPAC - No Flights    GB0142NPAC - No Flights        GB0142HPAC - No Flights
        5
                  (Pins Included)        GB0102NPAF - Flights       GB0142NPAF - Flights           GB0142HPAF - Flights
Bolt ‘N’ Go - Link Assembly
Bolt ‘N’ Go - Round Link Chain

Easy flight assembly by using a standard bolt and nut,
connecting the flights directly to the link.
The chain can be supplied in a coil together with the bolt on
flights already assembled.
#          Description                 Part Number
1   Attachable Plastic Flight     GB1365BPF
2   M10 x 45 Bolt                 GB142BM1045HEX
3   Washer (Not Shown)            GB142BM10W
4   Nylock Nut                    GB142BM1045NYL                  1
5   Round Link Chain              GB1235BRL
6   Link Connector (Not Shown)    GB1365BC




                                                                  3, 4

                                                                             2



                                                                         5


Bolt ‘N’ Go System - Round Link Chain Application on a Conveyor
Product Testimonial - Bolt ‘N’ Go

To whom it may concern:

I have used 4B products such as elevator buckets, conveyor chain and motion
detection, with good results for many years. Our grain elevator handles several
commodities which include wheat, durum, and soybeans as the main products we
ship out and receive each year. We load grain by rail and ship and will load out
about 70,000,000 bushels a year.

We have several drag conveyors which use a forged steel chain with a typical pin
and circlip to assemble the chain. While this is a good and reliable assembly, it can
be very time consuming when changing out bent or broken chain flights.
                                                                                              CHS – Superior, WI

In November of 2006 we installed a test section of 4B's new Bolt-n-Go chain and I
am quite pleased with the results. The Bolt-n-Go chain is very easy and fast to
install and maintain, as you eliminate the need to separate the chain each time while
installing a new flight. Also there is no need to slacken off the chain or re-tension
while changing flights. This alone will save untold hours on the routine maintenance
of these conveyors.

The Bolt-n-Go chain has been in service eight months and is running great with no
problems. As the old chain wears out I will definitely replace it with 4B Bolt-n-Go
chain.

Bill Hoffer
Head of Maintenance                                                                     Bill Hoffer - Head of Maintenance
CHS Inc. (Superior, WI)
Application Photos




Double Stranded Chain


                                Bolt ‘N’ Go Chain – Canadian Malting
Free Design Example
Free Design Example
Thank You!
www.go4b.com

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4B Forged Conveyor Chain Presentation

  • 1. Drop Forged Chain A Complete Line of Drop Forged Chain and Accessories Designed for All Your Conveying Needs
  • 2. Conveying Methods Drag Conveying – Material height being transported is less than or equal to the flight height. This method applies to horizontal or up to 10° incline conveyors. Plastic Flights En Masse Conveying – Flight height can be as low as 12.5% of the material height being transported in the conveyor. This method applies to 25° to 90° incline conveyors. Drag Vs. En Masse Steel Flights Drag Conveyor Material Depth En Masse Conveyor
  • 3. En Masse Principle Material, fed into the conveyor from the top, falls through the moving chain to the bottom of the box. Because the particles interlock, the material moves as a single stream at the same speed as the chain. This highly efficient conveying process allows nearly the entire conveyor cross section to move as a bulk.
  • 4. Forged Chain Applications Cement Industry (Cementera) Grain Industry (Agrícola) Mining Industry (Minera) Chemical Industry (Química) Sugar Industry (Azucar) Power Stations (Centrales Eléctricas) Malt Industry (Cervecería)
  • 5. Drop Forged Chain Overview Forged and heat treated alloy steel Case hardness – Rockwell C57 (595 BHN) – High abrasion resistance – Long wear life Ductile core hardness – Rockwell C40 (371 BHN) – High shock resistance ISO 9000 Quality Standard Link Chain During the Forging Process
  • 6. Drop Forged Chain Links Minimum Case Case Core Link P H A T Weight Breaking Load Hardness Depth Hardness 102 mm 36 mm 28 mm 7 mm .35 kg 180 KN .5 mm 102 N-A Rockwell C57 Rockwell C40 4.02 in 1.42 in 1.10 in .30 in .80 lbs 40,400 lbs .02 in 142 mm 50 mm 42 mm 11 mm 1.26 kg 300 KN .7 mm 142 N-A Rockwell C57 Rockwell C40 5.59 in 1.97 in 1.65 in .43 in 2.80 lbs 67,200 lbs .03 in 142 mm 50 mm 62 mm 16.5 mm 2.00 kg 450 KN .7 mm 142 H-A Rockwell C57 Rockwell C40 5.59 in 1.97 in 2.44 in .65 in 4.40 lbs 100,800 lbs .03 in 216 mm 75 mm 60 mm 19 mm 3.66 kg 600 KN 1.0 mm 216 N-A Rockwell C57 Rockwell C40 8.50 in 2.95 in 2.36 in .75 in 8.07 lbs 135,000 lbs .04 in 260 mm 75 mm 71 mm 22 mm 5.38 kg 700 KN 1.0 mm 260 N-A Rockwell C57 Rockwell C40 10.24 in 2.95 in 2.80 in .87 in 11.86 lbs 158,000 lbs .04 in
  • 8. Flights, Pins, Sprockets & Trailers Typical Welded Flights Standard Pins Sprockets & Trailers 4B Clamp Tool NOTE: Custom Flights are Available
  • 9. Flight Design Conveyor Type: Horizontal or Inclined till 10° Tipo de Transportador: Horizontal o Inclinado hasta 10° T Plate Flights Aletas Tipo T BT1 BT2 BT3 Square Bar Flights Aletas Tipo Barra T1 T2 T3
  • 10. Flight Design Conveyor Type: Inclined till 25° Tipo de Transportador: Inclinado hasta 25° U Type Flights Aletas Tipo U U1 U2 U3 Conveyor Type: Inclined till 25° Tipo de Transportador: Inclinado hasta 25° C Type Flights Aletas Tipo C C1 C2 C3 Conveyor Type: Inclined till from 25° to 90° Tipo de Transportador: Inclinado de 25° hasta 90° 00 Type Flights Aletas Tipo 00 001 002 003
  • 11. Welded Flight Assembly Assembly Using Pins and Collars Assembly Using Pins and Circlips
  • 12. Bolt ‘N’ Go - Drop Forged Chain Revolutionary chain and flight assembly method for drop forged and round link conveyor chain – No welding required for flights – No need to slacken or remove chain from conveyor for maintenance – Nylon flights Bolt ‘N’ Go system uses bolts, hollow pins and locknuts for a reliable and secure assembly U.S. Patent #7,080,728 Other Patents Pending
  • 13. Bolt ‘N’ Go - System Overview 2 1 3 Bolt ‘N’ Go System - Drop Forged Chain Application on a Conveyor 4 Bolt ‘N’ Go System is Available on 3 Drop Forged Chain Sizes # Description 102 N-A Link 142 N-A Link 142 H-A Link 1 Drop Forged Chain Link GB0102BNA GB0142BNA GB0142BHA Attachable Plastic Flight GB0142BFP (HDP) GB0142BFP (HDP) GB0142BFP (HDP) 2 (Max. Width 24") GB0142BFN (Nylon) GB0142BFN (Nylon) GB0142BFN (Nylon) Attachable Steel Flight 3 GB0102BF GB0142BF GB0142BF (Max. Width 24") Reinforcement Plate 4 Not Required GB0142BBF GB0142BBF (For Flights Over 16") Bolt 'N' Go Assembly Kits GB0102NPAC - No Flights GB0142NPAC - No Flights GB0142HPAC - No Flights 5 (Pins Included) GB0102NPAF - Flights GB0142NPAF - Flights GB0142HPAF - Flights
  • 14. Bolt ‘N’ Go - Link Assembly
  • 15. Bolt ‘N’ Go - Round Link Chain Easy flight assembly by using a standard bolt and nut, connecting the flights directly to the link. The chain can be supplied in a coil together with the bolt on flights already assembled. # Description Part Number 1 Attachable Plastic Flight GB1365BPF 2 M10 x 45 Bolt GB142BM1045HEX 3 Washer (Not Shown) GB142BM10W 4 Nylock Nut GB142BM1045NYL 1 5 Round Link Chain GB1235BRL 6 Link Connector (Not Shown) GB1365BC 3, 4 2 5 Bolt ‘N’ Go System - Round Link Chain Application on a Conveyor
  • 16. Product Testimonial - Bolt ‘N’ Go To whom it may concern: I have used 4B products such as elevator buckets, conveyor chain and motion detection, with good results for many years. Our grain elevator handles several commodities which include wheat, durum, and soybeans as the main products we ship out and receive each year. We load grain by rail and ship and will load out about 70,000,000 bushels a year. We have several drag conveyors which use a forged steel chain with a typical pin and circlip to assemble the chain. While this is a good and reliable assembly, it can be very time consuming when changing out bent or broken chain flights. CHS – Superior, WI In November of 2006 we installed a test section of 4B's new Bolt-n-Go chain and I am quite pleased with the results. The Bolt-n-Go chain is very easy and fast to install and maintain, as you eliminate the need to separate the chain each time while installing a new flight. Also there is no need to slacken off the chain or re-tension while changing flights. This alone will save untold hours on the routine maintenance of these conveyors. The Bolt-n-Go chain has been in service eight months and is running great with no problems. As the old chain wears out I will definitely replace it with 4B Bolt-n-Go chain. Bill Hoffer Head of Maintenance Bill Hoffer - Head of Maintenance CHS Inc. (Superior, WI)
  • 17. Application Photos Double Stranded Chain Bolt ‘N’ Go Chain – Canadian Malting